环管反应器内传热过程的数值模拟

为了对环管反应器内传热规律进行研究,在Euler-Euler双流体动量传递模型和环管反应器聚合传质模型的基础上,考虑了环管反应器内传热过程,建立了环管反应器传热数学模型,对工业烯烃聚合环管反应器内流动、传热和传质及聚合反应过程进行了研究。反应器内浆液温度的模拟值与工业现场值吻合,说明所建立的环管反应器传热数学模型是有效的。模拟结果表明,环管反应器温度与物料浓度存在不均匀分布。在上升段,温度分布呈中心对称,在弯管段不再呈中心对称,下降段的温度因弯管段的不均匀分布而不再呈中心对称分布;随着浆液入口速度或入口固体颗粒相体积分数的增加,环管反应器上升直管段,弯管段以及下降直管段温度降低;管壁冷却水温度不同,对环管反应器内冷却能力也不同,在反应器内相同的释放热量情况下,冷却水温度越低,对反应器内物料的冷却能力就越强。     

浆态床反应器流体力学行为研究及工业应用

浆态床是一种重要的气-液-固三相反应器,具有结构简单,传热、传质性能好以及催化剂可在线补加和更换等优点,在学术研究和工业应用上备受关注。对浆态床反应器的流型、气含率、气泡行为、传质、传热等研究进行了总结,并对温度、压力、液体性质等参数对于流体力学性质的影响进行了分析。介绍了多级浆态床和构件式浆态床新型反应器,对浆态床在大化工、精细化工及环保等重要过程中的工业应用进行了总结,并对浆态床反应器的应用前景和研究趋势进行了展望。     

浆态床反应器流体力学行为研究及工业应用

浆态床是一种重要的气-液-固三相反应器,具有结构简单,传热、传质性能好以及催化剂可在线补加和更换等优点,在学术研究和工业应用上备受关注。对浆态床反应器的流型、气含率、气泡行为、传质、传热等研究进行了总结,并对温度、压力、液体性质等参数对于流体力学性质的影响进行了分析。介绍了多级浆态床和构件式浆态床新型反应器,对浆态床在大化工、精细化工及环保等重要过程中的工业应用进行了总结,并对浆态床反应器的应用前景和研究趋势进行了展望。     

年产10^4吨二甲醚反应器的工艺设计

综述了二甲醚的性质、用途及生产方法.对年产104吨二甲醚固定床反应器进行工艺设计中存在的一些设计难点提出了解决方案.存在的难点包括:中温、中压混合气体反应前后的焓值的确定,如何使直接换热的等温反应器满足温差传热推动力,传热计算所需要的包括中温、中压混合气体的枯度、导热系数、比热容、密度等热物理性质参数的确定.最后给出了合乎实际的反应器工艺设计的结果.     

自热制氢反应器研究进展

介绍了同心圆式反应器、板式反应器、壁反应器、微通道反应器在自热重整反应制氢中的特点。同心圆式反应器的传热是控制步骤,为强化传热而开发了空间形状不同和流体经过反应器不同腔体的先后顺序不同的反应器;板式反应器易于组装、拆卸和放大,而且热效率也比较高,是目前十分活跃的研究领域,重点在于操作参数和设计的优化及其高效壁载制氢催化剂的研制;壁反应器的反应表面和换热表面不分离,具有较高的热量耦合效果;微通道反应器具有优越的传热性能,但对加工和流体的性质有比较苛刻的要求。另外,不同燃料制氢机理的研究及其过程参数的稳态、瞬态模拟,为反应器的设计提供了理论依据。而制氢过程并行单元的研究为系统的集成奠定了基础。最后,指出开发板式壁反应器以及开展其在CO变换、净化方面的研究有较好的发展前景。     

切向进气结构对径向流甲醇合成反应器传热特性影响研究

为探究切向进气结构对径向流甲醇合成反应器内催化床层传热特性的影响,通过改变径向流甲醇合成反应器内外分布筒体开孔角度,将混合气入口处普通进气方式改为切向进气,建立了θ=0°、15°、30°、45°的切向进气径向流甲醇合成反应器结构,并采用CFD软件对各角度下反应器温度场进行模拟计算。研究表明,合理的切向角度下的切向进气结构可以提高反应器内流体的混合程度,增加反应物的接触面积,增强传热,不仅能提高反应器温度分布的均匀性,还提高了反应效率和产物收率。研究发现,当θ=30°时反应器内温度场分布最为均匀。     

乙烯淤浆聚合反应器的模型与模拟

建立了乙烯淤浆聚合反应器的多相全混流模型,描述了包括乙烯共聚合反应动力学、气液和液固传质、反应器传热在内的物理化学过程。通过模拟计算分析了聚合过程的控制步骤,得到了反应器生产能力与有关操作变量之间的关系,对某工业反应器的模拟结果表明计算值与生产数据具有很好的一致性。     

漂粉精一次反应器的设备性能分析

根据漂粉精生产的工艺过程特点，对漂粉精一次反应器这种多相结晶反应的设备进行了性能分析，探索了反应器的搅拌功率放大、混合特性、传热性能和悬浮特性，为此类反应器的设计和放大、工艺改造打下基础。     

环管反应器在顺丁橡胶生产中的应用前景

分析了环管反应器的特征和国内镍系顺丁橡胶生产过程中存在的传热和混合问题。指出，借鉴其他高聚物采用环管反应器的经验，进行顺丁橡胶生产，具有工业应用前景。建议着手开展模型试验，以求取工业规模反应器设计所需的基本数据。     

理想反应器反应效率的比较

理想反应器的设计计算是化学反应工程学科的重要内容,理想流动反应器的组合操作在化学工业中有着广泛的应用。本文通过归纳总结单一反应器中传热条件对单一正级数反应效率的影响,以及在平推流反应器和全混流反应器的组合操作中反应级数对组合操作反应效率的影响,为反应器的计算和选型提供帮助和借鉴。     

北方裂解炉的动态仿真

建立了北方裂解炉的动态模型。将裂解炉分为原料油预热段、过热段、锅炉水预热段、辐射段等几个部分 ,结合各部分的结构与传热特点 ,分别建立机理仿真模型。另外 ,在建模过程中 ,结合现场数据 ,引入了部分经验参数 ,使模型得到合理简化。应用结果表明本模型适用范围广、逼真度高 ,满足动态仿真适时性和精度要求     

边界层对三氯氢硅-氢气系统中多晶硅化学气相沉积的影响

This paper presents the numerical investigation of the effects of momentum, thermal and species boundary layers on the characteristics of polycrystalline silicon deposition by comparing the deposition rates in three chemical vapor deposition (CVD) reactors. A two-dimensional model for the gas flow, heat transfer, and mass transfer was coupled to the gas-phase reaction and surface reaction mechanism for the deposition of polycrystalline silicon from trichlorosilane (TCS)-hydrogen system. The model was verified by comparing the simulated growth rate with the experimental and numerical data in the open literature. Computed results in the reactors indicate that the deposition characteristics are closely related to the momentum, thermal and mass boundary layer thickness. To yield higher deposition rate, there should be higher concentration of TCS gas on the substrate, and there should also be thinner boundary layer of HCl gas so that HCl gas could be pushed away from the surface of the substrate immediately.     

催化裂化提升管反应器模型的建立

工业催化裂化提升管反应器内既存在着气固两相的湍流流动,又存在着传热和裂化反应,而且这些过程是相互影响,高度耦合在一起的。本文全面系统地考虑湍流气因两相流动,传质,传热及反应等复杂因素及其相互影响,建立了催化裂化提升管反应器三维气固两相流动反应模型,形成了相应的数值解法,编制了大型的模拟计算程序。由此可对工业催化裂化提升管反应器内湍流气固两相流动进行系统的数值模拟研究。     

喷射反应器内气液两相流体动力学特征

喷射反应器是一种重要的化工过程强化设备,可有效强化传质与传热过程、加快反应速率、提高反应产率,近年来在多个领域得到应用。本文对两种典型喷射反应器的结构及其工作原理进行了描述,系统地分析了各操作参数和结构参数对气体吸入量和气泡直径的影响规律,指出研究气体吸入和气泡破碎两种机制的必要性。对采用计算流体力学方法模拟喷射反应器内气液两相流进行了分析,指出Mixture模型适合研究气体吸入量,无法准确描述气泡运动和破碎这两个重要过程,提出采用计算流体力学与群体平衡模型结合的方法进行模拟,关键在于建立适合喷射反应器的气泡破碎频率模型。另外,结合工业应用的实际情况,强调了加入催化剂颗粒相的多相流分析对于指导工业应用的重要意义。     

Numerical Simulation on Gas-Solid Two-Phase Turbulent Flow in FCC Riser Reactors(Ⅰ) Turbulent Gas-Solid Flow-Reaction Model

Gas-solid two-phase turbulent flows,mass transfer,heat transfer and catalytic cracking reactions areknown to exert interrelated influences in commercial fluid catalytic cracking(FCC)riser reactors.In the presentpaper,a three-dimensional turbulent gas-solid two-phase flow-reaction model for FCC riser reactors was devel-oped.The model took into account the gas-solid two-phase turbulent flows,inter-phase heat transfer,masstransfer,catalytic cracking reactions and their interrelated influence.The k-V-k_P two-phase turbulence modelwas employed and modified for the two-phase turbulent flow patterns with relatively high particle concentration.Boundary conditions for the flow-reaction model were given.Related numerical algorithm was formed and a nu-merical code was drawn up.Numerical modeling for commercial FCC riser reactors could be carried out with thepresented model.     

NEURAL NETWORK–BASED HEAT AND MASS TRANSFER COEFFICIENTS FOR THE HYBRID MODELING OF FLUIDIZED REACTORS

The complex flow patterns induced in fluidized bed catalytic reactors and the competing parameters affecting the mass and heat transfer characteristics make the design of such reactors a challenging task to accomplish. The models of such processes rely heavily on predictive empirical correlations for the mass and heat transfer coefficients. Unfortunately, published empirical-based correlations have the common shortcoming of low prediction efficiency compared with experimental data. In this work, an artificial neural network approach is used to capture the reactor characteristics in terms of heat and mass transfer based on published experimental data. The developed ANN-based heat and mass transfer coefficients relations were used in a conventional FCR model and simulated under industrial operating conditions. The hybrid model predictions of the melt-flow index and the emulsion temperature were compared to industrial measurements as well as published models. The predictive quality of the hybrid model was superior to other models. This modeling approach can be used as an alternative to conventional modeling methods.     

ON THE RESPONSE FUNCTION AND RESIDENCE TIME DISTRIBUTION OF THE AXIAL DISPERSION MODEL FOR TUBULAR REACTORS

In view of confusion on the residence time distribution and transfer fucntions for dispersion models, the solution of the model subject to possible combinations of closed and open type boundaries at the ends of a chemical reactor is investigated systematically. In particular, some new results are obtained for the closed-open and open-closed types of reactors. It is found that the interchange of boundary conditions for these reactors is not immaterial. In several cases, caution is necessary to distinguish whether the transfer function is applied to the concentration or the flux. When the dispersive flux is notable, measurement techniques must be carefully selected to match the kind of transfer functions derived.     

Effects of non-gray thermal radiation on the heating of a methane laminar flow at high temperature

The effects of the non-gray thermal radiation on the heating of a methane/argon laminar flow at high temperature are investigated. The preheating zone of a tubular reactor is studied, where the thermal decomposition of methane does not occur. The laminar flow is simulated with the commercial Fluent code in an axisymmetric geometry. The discrete ordinates method is applied to the numerical simulation of radiative heat transfer. The non-gray gas radiative model used is the absorption distribution function (ADF) using high temperature methane radiative properties which were recently published. Several thermal entrance regions of tubular reactors are compared and the influence of methane participation in radiative heat transfer is studied. The results show that the temperature field is significantly influenced by radiation due to methane absorption. Furthermore, the average flow temperature increases when the wall temperature, the tube diameter or the methane mole fraction increases. Due to intense absorption bands of methane, it is shown that the influence of methane non-gray thermal radiation should be included in simulations of such reactors.