Morphological,thermal, and mechanical properties of polypropylene/polycarbonate blend

This work deals with the effect of compatibilizer on the morphological, thermal, rheological, and mechanical properties of polypropylene/polycarbonate (PP/ PC) blends. The blends, containing between 0 to 30 vol % of polycarbonate and a compatibilizer, were prepared by means of a twin-screw extruder. The compatibilizer was produced by grafting glycidyl methacrylate (GMA) onto polypropylene in the molten state. Blend morphologies were controlled by adding PP-g-GMA as compatibilizer during melt processing, thus changing dispersion and interfacial adhesion of the polycarbonate phase. With PP-g-GMA, volume fractions increased from 2.5 to 20, and much finer dispersions of discrete polycarbonate phase with average domain sizes decreased from 35 to 3 μm were obtained. The WAXD spectra showed that the crystal structure of neat PP was different from that in blends. The DSC results suggested that the degree of crystallization of PP in blends decreased as PC content and compatibilizer increased. The mechanical properties significantly changed after addition of PP-g-GMA. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1857–1863, 1997     

Functionalized elastomeric compatibilizer in PA 6/PP blends and binary interactions between compatibilizer and polymer

Superior impact properties were obtained when maleic anhydride grafted styrene ethylene/butylene styrene block copolymer (SEBS-g-MAH) was used as a compatibilizer in blends of polyamide 6 (PA 6) and isotactic polypropylene (PP), where polyamide was the majority phase and polypropylene the minority phase. The optimum impact properties were achieved when the weight relation PA:PP was 80:20 and 10 wt% SEBS-g-MAH was added. The blend morphology was systematically investigated. Transmission electron microscopy (TEM) indicated that the compatibilizer forms a cellular structure in the PA phase in addition to acting as an interfacial agent between the two polymer phases. In this cellular-like morphology the compatibilizer appears to form the continuous phase, while polyamide and polypropylene form separate dispersions. In microscopy, PA appeared as a fine dispersion and PP as a coarse dispersion. The mechanical properties indicated that in fact PA, too, is continuous, and the blend can be interpreted as possessing a modified semi-interpenetrating network (IPN) structure with separate secondary dispersion of PP. The coarser PP dispersion plays an essential role in impact modification. Binary blends of the compatibilizer and one blend component were also investigated separately. The same cellular structure was observed in the binary PA/SEBS-g-MAH blends, and SEBS-g-MAH again appeared to form the continuous phase when the elastomer concentration was at least 10 to 20 wt%. By contrast, in PP/SEBS-g-MAH only conventional dispersion of elastomeric SEBS-g-MAH was observed up to 40 wt% elastomer. Impact strength was improved and the elastic modulus was lowered in both PA/SEBS-g-MAH and PP/SEBS-g-MAH blends when the elastomer content was increased. The changes in modulus indicate that the semi-IPN-like structure is formed in the binary PA/SEBS-g-MAH blends as well as in the ternary structure.     

Interfacing polypropylene/poly(BPA carbonate) blend phases with graft copolymers: Thermal and dynamic mechanical analyses

This paper presents data on the thermal, dynamic, and mechanical properties of polypropylene (PP) blends with bisphenol-A-polycarbonate (PC), to which a series of graft and block copolymers in a small quantity was added. The effect of the minor component on the crystallization and relaxation behavior of PP in the blends has been investigated and correlated with the mechanical properties obtained. The results demonstrate that the graft copolymeric additives to the blends can reduce the degree of undercooling (T_m^°C ? T_c^°C) of the PP phase. However, the block copolymers used, substituting for the graft copolymers, showed no such function. Dynamic mechanical thermal analysis (DMTA) indicates that, with the addition of several different copolymers as minor additives to the blends, two loss peaks representing the glassy transitions (T_g) of the individual components (PP and PC) were retained, with little tendency of approaching toward each other, suggesting no obvious improvement in compatibility of the PP phase and the PC phase in the blends. Nevertheless, the inclusion of different copolymers in the PP/PC blends, in spite of the small quantity used (4%), can lead to a significant mechanical property difference of the blends. This difference could be reasonably explained from the data obtained in dynamic mechanical characterization of the different graft copolymers in PP blends.     

Studies on blends of polyethylene terephthalate with bisphenol-a-polycarbonate and polypropylene

Moldability and mechanical properties of polyethylene terephthalate (PET) under normal molding conditions were found to improve significantly when it was blended with bisphenol-A-polycarbonate (PC) and polypropylene (PP) to form ternary polymer blend systems. DSC results of these blends revealed that the PET and PC components formed a miscible blend while PP being incompatible with them, formed a separate phase. PP was also found to form a sleeve around the PET-PC miscible phase and, thereby, showed a skin-core type of morphology. Variations of mechanical properties with varying amounts of PP was measured keeping the ratio of PET and PC constant. Tensile and flexural properties of the blends decrease with the amount of PP. Notched impact strength increases up to a certain level of PP and then decreases, while the unnotched values decrease gradually. The effect of annealing on the mechanical properties of these blends have been discussed on the basis of the increased crystallinity of some of the components.     

Polycarbonate blends with polystyrene and polypropylene

Blends of polycarbonate/polystyrene (PC/PS), polycarbonate/polypropylene (PC/PP) and ternary blends of the three components (PC/PS/PP) were studied. Extrudate swell of the molten blends increased with increasing concentrations of the minor components and leveled off at characteristic blend compositions. These compositions corresponded to the limits of compatibility as judged by the onset of brittleness in tensile tests. Both PS and PP appear to have some limited practical compatibility with PC. The change in extrudate swell behavior with concentration may be a rapid and convenient test for the effective concentration limits of partially miscible polymers.     

Melt rheology and morphology of PP/SEBS/PC ternary blend

Melt rheological properties of the ternary blend of isotactic polypropylene (PP), styreneethylene–butylene–styrene terpolymer (SEBS), and polycarbonate (PC), PP/SEBS/PC, are studied in a wide range of composition, such that PP is the matrix and SEBS and PC are the minor components, with the proportion of one varying from 0 to 30% at various fixed compositions of the other. The respective binary blends, PP/SEBS and PP/PC, studied as the reference systems for interpretation of results on the ternary blends yielded interesting new information about the morphology development and its correlation with melt rheological properties of these binary blends. The studies include the measurement of melt rheological properties on a capillary rheometer in the shear rate range 10¹–10⁴ s^?1 at a fixed temperature of 240°C. The data presented as conventional flow curves are analyzed for the effect of blend composition and shear rate on pseudoplasticity, melt viscosity, and melt elasticity, and role of each individual component is identified. Morphology of dispersed phases of these blends is studied through scanning electron microscopy of the cryogenically fractured and suitably etched surfaces. Variations of morphology with blend composition and shear rate showed interesting correlation with melt rheological properties, which are discussed in detail. An important finding of the morphological studies is that in the PP/SEBS/PC ternary blend the SEBS phase forms two types of morphologies depending on the blend composition and shear rate: (i) simple droplets and (ii) boundary layer at the surface of the PC droplets. © 1993 John Wiley & Sons, Inc.     

Rheological behavior of polyester blend and mechanical properties of the polypropylene–polyester blend fibers

The article deals with method of preparation, rheological properties, phase structure, and morphology of binary blend of poly(ethylene terephthalate) (PET)/poly(butylene terephthalate) (PBT) and ternary blends of polypropylene (PP)/(PET/PBT). The ternary blend of PET/PBT (PES) containing 30 wt % of PP is used as a final polymer additive (FPA) for blending with PP and subsequent spinning. In addition commercial montane (polyester) wax Licowax E (LiE) was used as a compatibilizer for spinning process enhancement. The PP/PES blend fibers containing 8 wt % of polyester as dispersed phase were prepared in a two‐step procedure: preparation of FPA using laboratory twin‐screw extruder and spinning of the PP/PES blend fibers after blending PP and FPA, using a laboratory spinning equipment. DSC analysis was used for investigation of the phase structure of the PES components and selected blends. Finally, the mechanical properties of the blend fibers were analyzed. It has been found that viscosity of the PET/PBT blends is strongly influenced by the presence of the major component. In addition, the major component suppresses crystallinity of the minor component phase up to a concentration of 30 wt %. PBT as major component in dispersed PES phase increases viscosity of the PET/PBT blend melts and increases the tensile strength of the PP/PES blend fibers. The impact of the compatibilizer on the uniformity of phase dispersion of PP/PES blend fibers was demonstrated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4222–4227, 2006     

Molecular simulation on relationship between composition and microstructure of PP/PC blend

Simulations based on molecular dynamics and mesodyn theories were used to investigate the compatibility, morphology evolution of polypropylene/polycarbonate (PP/PC) blends, and the relationship between the composition and microstructure. Results of Flory–Huggins interaction parameters, integral structure factor, X‐ray intensity, free‐energy density, and order parameters all indicated that phase separations occurred in all PP/PC blend systems, and poor compatibility was exhibited for this polymer pair. The systems of PP/PC = 54/46, PP/PC = 31/69, and PP/PC = 18/82 showed stronger immiscibility and the faster separation process, while the systems of PP/PC = 82/18 and PP/PC = 5/95 showed less immiscibility and a slower separation process. Compared with the results of mechanical properties tests, the appearance of a cocontinuous structure obtained from simulation corresponds to the transition point of impact strength and tensile strength. After transition, the mechanical properties of the blends depended on the properties of the PC matrix, and the impact strength and tensile strength were both clearly enhanced. As the simulation steps increased, the morphology of PP/PC = 54/46 blend developed into a double‐lamellar structure by coarsening of PC phase from initial homogeneous configuration. In addition, the compatibilizing effect of SEBS was also investigated at the microscale, and varying the content of PS block in SEBS has little effect on the morphology of blend. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical properties of polypropylene/polyamide 6 blends: Effect of manufacturing processes and compatibilization

The properties of polypropylene (PP)/polyamide 6 (PA) blends, obtained by the following two different blending methods, were investigated. Blends of PP/PA and PP/PA/maleic anhydride have been prepared using a twin screw extruder and a fiber cutting, flying and mixing apparatus that directly commingles PP fiber and PA fiber. The properties measured include rheological properties by means of a capillary rheometer, morphologies by scanning electron microscopy, and mechanical properties by a universal testing machine and a high rate impact tester. In the presence of compatibilizer, a marked dispersibility of the polymer blends of PP and PA was observed, and mechanical properties were found to increase as a result of improvement of the interfacial adhesion and the dispersibility. The properties of PP/PA blends manufactured by two different pieces of equipment were shown to be similar in the case of melting both resins. But in particular, superior impact properties were obtained in blends not melting PA fibers as a dispersed phase rather than blends using maleic anhydride grafted polypropylene (PP-g-MA) as a compatibilizer.     

Thermal,morphological, and mechanical characteristics of polypropylene/polybutylene terephthalate blends with a liquid crystalline polymer or ionomer

Thermotropic side‐chain liquid crystalline polymer (SLCP) and corresponding side‐chain liquid crystalline ionomer (SLCI) containing sulfonate acid were used in the blends of polypropylene (PP) and polybutylene terephthalate (PBT) by melt‐mixing respectively, and thermal behavior, morphological, and mechanical properties of two series of blends were investigated by differential scanning calorimetry, Fourier transforms infrared spectroscopy (FTIR), scanning electron microscopy, and tensile measurement. Compared with the immiscible phase behavior of PP/PBT/SLCP blends, SLCI containing sulfonate acid groups act as a physical compatibilizer along the interface and compatibilize PP/PBT blends. FTIR analyses identify specific intermolecular interaction between sulfonate acid groups and PBT, and then result in stronger interfacial adhesion between these phases and much finer dispersion of minor PBT phase in PP matrix. The mechanical property of the blend containing 4.0 wt % SLCI was better than that of the other blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4712–4719, 2006     

两步共混工艺制备聚碳酸酯/聚丙烯/针状硅酸盐三元纳米复合材料：降解与形态

The method of two-step melt blending was used to prepare polycarbonate/polypropylene/attapulgite ternary nanocomposite, and the various techniques including gel permeation chromatography, rheometer, transmission electron microscope, dynamic mechanical analysis were used to examine the degradation of polycarbonate （PC） and the nanocomposite morphology. The results showed that the molecular weight degradation of PC triggered by attapulgite （AT） during the direct blending process was inhibited effectively by using two-step melt blending, in which AT was blended with polypropylene （PP） prior to compound with PC. The morphology of encapsulation was formed in the PC matrix, where PP encapsulates AT fibrillar single crystals to form a core-shell inclusion. Dynamic mechanical analysis （DMA） measurements showed that the PC/PP/AT ternary nanocomposites were more effective than conventional PC/PP blends in reinforcement, meanwhile the addition of AT in the ternary nanocomposites shifted the glass transition temperature of the PP phase to a higher value.     

两步共混工艺制备聚碳酸酯/聚丙烯/针状硅酸盐三元纳米复合材料:降解与形态

1 INTRODUCTION Polycarbonate (PC) is an important and widely used engineering thermoplastic, however, it exhibits high notch sensitivity and is susceptible to crazing or cracking on exposure to various solvents[1]. PC was modified in many different ways, particularly by blending with polyolefin resin such as polyethylene (PE), polypropylene (PP) for use in demanding appli- cations when its outstanding notched impact strength is important[2,3]. Unfortunately, the enhance of the toughness…     

Evaluation of mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends using Taguchi experimental analysis

In this work, ternary polymer blends based on polypropylene (PP)/polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) (SEBS) triblock copolymer and a reactive maleic anhydride grafted SEBS (SEBS‐g‐MAH) at fixed compositions are prepared using twin‐screw extruder at different levels of die temperature (235‐245‐255°C), screw speed (70‐100‐130 rpm), and blending sequence (M1‐M2‐M3). In M₁ procedure, all of the components are dry blended and extruded simultaneously using Brabender twin‐screw extruder, whereas in M₂ procedure, PC, SEBS, and SEBS‐g‐MAH minor phases are first preblended in twin‐screw extruder and after granulating are added to PP continuous phase in twin‐screw extruder. Consequently, in M₃ procedure, PP and SEBS‐g‐MAH are first preblended and then are extruded with other components. The influence of these parameters as processing conditions on mechanical properties of PP/PC/SEBS ternary blends is investigated using L9 Taguchi experimental design. The responding variables are impact strength and tensile properties (Young's modulus and yield stress), which are influenced by the morphology of ternary blend, and the results are used to perform the analysis of mean effect as well. It is shown that the resulted morphology, tensile properties, and impact strength are influenced by extrusion variables. Additionally, the optimum processing conditions of ternary PP/PC/SEBS blends were achieved via Taguchi analysis. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A thermomechanical study on selective dispersion and different loading of graphene oxide in polypropylene/polycarbonate blends

Carbon nanofiller reinforced polymeric materials offer the opportunity to obtain materials with desired properties. In the present study, effects of different loading of graphene oxide (GO) on the compatibility, thermomechanical, and morphological properties of incompatible polypropylene (PP)/polycarbonate (PC) polymer blends were investigated. The neat blend and blend nanocomposites were prepared by using a twin‐screw extruder under controlled shear pressure to explore the role of GO on thermomechanical properties of blends. Fourier transform infrared analysis showed the presence of GO in PC phase which was further confirmed by differential scanning calorimetry and morphological analysis. It was observed that up to loading of 0.5%, GO preferable dispersed in only PC phase and then dispersed in both PP and PC phase with further increase in GO loading due to increase in viscosity of PC phase. Field emission scanning electron microscopy investigation of PNCs showed the coalescence of PC phase with increase of GO loading. Tensile analysis confirmed that 1% of GO loading produced highest reinforcement in thermomechanical properties and further increase of GO loading deteriorate the mechanical properties. Dynamic mechanical analysis also showed high storage modulus for 1% loading. Thermal stability of 1% GO loaded nanocomposite was found to be higher than other blend nanocomposites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45062.     

Compatibilizing effects for semicrystalline polymer-infiltrated amorphous polymer matrix: Mechanical (toughness), thermal,and morphological behavior of compatibilized polypropylene/polycarbonate blends

Polycarbonates (PCs) have been extensively blended with polyolefins such as polypropylene (PP) due to pecuniary advantages. Although the toughness of a pristine PC matrix has been examined, limited works have investigated the toughness of heterogeneous PC/PP blend systems, focusing merely on PC-dispersed PP matrices. In this study, the mechanical/thermal properties of PP-dispersed PC matrix (PC-rich phase) were examined by using potential compatibilizers: poly(maleic anhydride-alt-α-olefin) (OM), ethylene-co-acrylic acid (EA), and cyclic olefin copolymer. The incorporation of 0.5–5.0 phr of compatibilizers (OM and EA) into PC substantially enhanced the toughness of PC/PP15 blends according to four different testing methods. The highest toughness was obtained with 0.5 phr of OM and EA. The compatibilized blends displayed enhanced various thermal properties such as glass transition temperatures, heat deflection temperature, and degradation point, due to the compatibilizing effect. Moreover, 0.5 phr of compatibilizers (OM and EA) were determined as the most effective concentration in terms of toughness and most properties, without compromising strengths and moduli. The morphology of PP-dispersed PC matrix (crystalline polymer-infiltrated amorphous polymer matrix) differed from that of PC-dispersed PP matrix. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47684.     

Morphology study of immiscible polymer blends in a vane extruder

This study reports the morphology development of polymer blends in a novel vane extruder in which polymer mainly suffers from elongational deformation field. Rapidly cooled samples of polypropylene/polystyrene (PP/PS) are collected in the vane extruder after stable extrusion. Furthermore, the shape and size of the dispersed phase from initial to final stages are analyzed. In addition, in order to compare the final size of the dispersed phase, different immiscible blends, including polypropylene/polyamide and PP/PS, are prepared by vane extruder and twin‐screw extruder, respectively. The results show that the dispersed phase is made to change rapidly from stretched striations to droplets under the strong elongational deformation field in the vane extruder. Furthermore, the droplet size of dispersed phase of blends prepared by vane extruder is much smaller than that prepared by twin‐screw extruder, indicating that the vane extruder is more efficient in mixing for immiscible polymer blends. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Study on morphology of ternary polymer blends. I. Effects of melt viscosity and interfacial interaction

The morphology of some ternary blends was investigated. In all of the blends polypropylene, as the major phase, was blended with two different minor phases, ethylene–propylene–diene terpolymer (EPDM) or ethylene–propylene–rubber (EPR) as the first minor phase and high‐density polyethylene (HDPE) or polystyrene (PS) as the second minor phase. All the blends were investigated in a constant composition of 70/15/15 wt %. Theoretical models predict that the dispersed phase of a multiphase polymer blend will either form an encapsulation‐type phase morphology or phases will remain separately dispersed, depending on which morphology has the lower free energy or positive spreading coefficient. Interfacial interaction between phases was found to play a significant role in determining the type of morphology of these blend systems. A core–shell‐type morphology for HDPE encapsulated by rubber was obtained for PP/rubber/PE ternary blends, whereas PP/rubber/PS blends showed a separately dispersed type of morphology. These results were found to be in good agreement with the theoretical predictions. Steady‐state torque for each component was used to study the effect of melt viscosity ratio on the morphology of the blends. It was found that the torque ratios affect only the size of the dispersed phases and have no appreciable influence on the type of morphology. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1129–1137, 2001     

Interface modification and characterization in three‐component polymer blends

The effect of interface characteristics on the properties of three‐component polymer blends comprising PP/EVOH/mica and PP/EVOH/glass beads (GB) was investigated (polypropylene‐PP, ethylene‐vinylalcohol‐EVOH). The systems selected are based on the binary PP/EVOH immiscible blend representing a semi‐crystalline apolar polymer (PP) and a semi‐crystalline highly polar copolymer (EVOH), where PP serves as the matrix. A series of the binary and three‐component blends with varying compositions was chosen to study the effect of the molding procedure, i.e. compression versus injection molding. The structures observed by SEM analysis consisted of the filler particles engulfed by the EVOH phase, with some of the minor EVOH component dispersed within the PP matrix. The effects of silane treatment (GB/EVOH interface) and compatibilization, using a maleated‐PP compatibilizer (PP/EVOH interface), were studied in relation to the generated structured and properties. The compatibilizer was added in a unique procedure by which the encapsulated GB/EVOH structures were preserved. The characterization methods used included morphology by Scanning Electron Microscopy, thermal properties and crystallization behavior by Differential Scanning Calorimetry, mechanical properties by tensile testing, and dynamic characteristics by Dynamic Mechanical Thermal Analysis. The work has shown that structure‐performance relationships in the three‐component blends can be varied and controlled.     

Effects of the compatibilizer PP-g-GMA on morphology and mechanical properties of PP/PC blends

Effects of the compatibilizer polypropylene grafted with glycidyl methacrylate(PP-g-GMA) on the morphology, thermal, rheological and mechanical properties of polypropylene and polycarbonate blends (PP/PC) were studied. It was found that the addition of PP-g-GMA significantly changed their morphology. The mean size of domains reduced from 20 μm to less than 5 μm. The dispersed domain size is also strongly dependent upon the content of PP-g-GMA. The interfacial tension of PP/PC/PP-g-GMA (50/30/20) is only about one-tenth of PP/PC (70/30). The crystallization temperature of PP in PP/PC/PP-g-GMA is 5–8°C higher than that of PP in PP/PC blends. Characterization studies based on mechanical properties, differential scanning calorimetry, rheology and morphological evidence obtained by using scanning electron microscopy support the hypothesis that an in-situ copolymer PP-g-PC was formed during the blending process.     

Ternary polymer blends of polyamide 6, polypropylene,and acrylonitrile‐butadiene‐styrene: Influence of multiwalled carbon nanotubes on phase morphology,electrical conductivity,and crystallization

Ternary polymer blends of 80/10/10 (wt/wt/wt) polyamide6 (PA6)/polypropylene (PP)/acrylonitrile‐butadiene‐styrene (ABS), PP/PA6/ABS, and ABS/PP/PA6 were prepared in the presence of multiwalled carbon nanotubes (MWCNTs) by melt‐mixing technique to investigate the influence of MWCNTs on the phase morphology, electrical conductivity, and the crystallization behavior of the PP and PA6 phases in the respective blends. Morphological analysis showed the “core–shell”‐type morphology in 80/10/10 PA6/PP/ABS and 80/10/10 PP/PA6/ABS blends, which was found to be unaltered in the presence of MWCNTs. However, MWCNTs exhibited “compatibilization‐like” action, which was manifested in a reduction of average droplet size of the dispersed phase/s. In contrast, a separately dispersed morphology has been found in the case of 80/10/10 ABS/PP/PA6 blends in which both the phases (PP and PA6) were dispersed separately in the ABS matrix. The electrical percolation threshold for 80/10/10 PA6/PP/ABS and 80/10/10 PP/PA6/ABS ternary polymer blends was found between 3–4 and 2–3 wt% of MWCNTs, respectively, whereas 80/10/10 ABS/PP/PA6 blends showed electrically insulating behavior even at 5 wt% of MWCNTs. Nonisothermal crystallization studies could detect the presence of MWCNTs in the PA6 and the PP phases. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers