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1.
Schünemann  W.  Schelenz  R.  Jacobs  G.  Vocaet  W. 《Forschung im Ingenieurwesen》2021,85(2):345-351

The aim of a transfer path analysis (TPA) is to view the transmission of vibrations in a mechanical system from the point of excitation over interface points to a reference point. For that matter, the Frequency Response Functions (FRF) of a system or the Transmissibility Matrix is determined and examined in conjunction with the interface forces at the transfer path. This paper will cover the application of an operational TPA for a wind turbine model. In doing so the path contribution of relevant transfer paths are made visible and can be optimized individually.

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2.

The reduction of torsional vibrations of drivetrains of machines and plants is of considerable interest in various fields of engineering, as they can have a negative influence not only on the drivetrain itself, but also on the driven machinery. Hence, a variety of countermeasures were developed to minimize such vibrations. In the present contribution, the possibilities of reducing torsional vibrations of drivetrains by introducing impulsive torques are investigated. The impulsive strength is chosen in a way that fully elastic impacts of a point mass with a rigid wall are mimicked, i.e., energy is neither fed to nor extracted from the mechanical system by the impulses. It is shown that therewith a transfer of vibration energy to higher modes is possible, where it is dissipated more effectively utilizing the enhanced damping capabilities of higher modes. A modal damping amplification factor is introduced allowing to characterize the energy transfer based on a mapping of the state-vector from one instant of time where an impulse is applied, to the next. It is demonstrated with a numerical example that the damping amplification factor allows to analyze modal energy transfer effects in mechanical systems exhibited to impulsive torques in an efficient manner.

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3.

A current development trend in wind energy is characterized by the installation of wind turbines (WT) with increasing rated power output. Higher towers and larger rotor diameters increase rated power leading to an intensification of the load situation on the drive train and the main gearbox. However, current main gearbox condition monitoring systems (CMS) do not record the 6‑degree of freedom (6-DOF) input loads to the transmission as it is too expensive. Therefore, this investigation aims to present an approach to develop and validate a low-cost virtual sensor for measuring the input loads of a WT main gearbox. A prototype of the virtual sensor system was developed in a virtual environment using a multi-body simulation (MBS) model of a WT drivetrain and artificial neural network (ANN) models. Simulated wind fields according to IEC 61400‑1 covering a variety of wind speeds were generated and applied to a MBS model of a Vestas V52 wind turbine. The turbine contains a high-speed drivetrain with 4‑points bearing suspension, a common drivetrain configuration. The simulation was used to generate time-series data of the target and input parameters for the virtual sensor algorithm, an ANN model. After the ANN was trained using the time-series data collected from the MBS, the developed virtual sensor algorithm was tested by comparing the estimated 6‑DOF transmission input loads from the ANN to the simulated 6‑DOF transmission input loads from the MBS. The results show high potential for virtual sensing 6‑DOF wind turbine transmission input loads using the presented method.

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4.

This paper answers the research question: Can the contactless induced energy supply from a novel inductive floor be used to navigate omnidirectional automated guided vehicles (AGVs)?

In contrast to existing systems a novel inductive floor enables AGVs traveling through production without charging breaks. This floor consists of tiles with inductive modules, which supply the AGV with energy. In addition to supplying power to the AGV, the inductive modules are also intended to guide the vehicle through production. To enable such a guidance sensors placed in the AGV measure the induced voltages of the floor. To answer the research question these voltages are calculated with the help of an electromagnetic simulation of the AGV’s travel on the inductive tiles. To estimate the position as well as rotation of the AGV depending on the simulated voltages as inputs a novel algorithm is presented. During the travel the AGV is able to move in arbitrary directions independently of its orientation. To control the omnidrectional AGV consistently without singularities, a transformation in Omni-Curve-Parameters (OCP) is proposed. As simulation case study a four wheeled steering- and velocity controlled AGV is introduced. For the evaluation a novel motion model depending on the input OCP is presented. This model is compared to the estimation of the position to verify the accuracy and the reproducibility of the algorithm.

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5.

A typical sealing system for rotating shafts consists of the radial shaft sealing ring (RSS), the lubricant and the shaft counter-surface (SCS) of the rotating shaft. The properties of the machined surface of the SCS have an impact on the sealing system. The structural pattern of the SCS influences the lubricant flow along the axial direction. In this paper, a simplified micro scale hydrodynamic simulation model is presented in order to study and determine the axial flow of the lubricant induced by the SCS of the sealing system, isolated from the effects induced by the seal, to allow for a rating of the shaft surface. The influence of the seal was neglected to allow for a simplified simulation. Simulated shaft surfaces corresponding to different machining parameters of machined SCS are used as input. These variants of SCS were created using a kinematic model which simulates an ideal surface machining process of the shaft. A micro scale hydrodynamic simulation model is used to investigate the influence of machining parameters on the lubricant flow along the axial direction across the tribo-contact. From this investigation, the connection between parameters applied for machining of the SCS and conveying effects can be estimated. The simulation model is also validated with experimental results of hard turned shafts of different machining parameters. Differences between manufactured real surfaces and kinematically simulated surfaces are the cause of deviations between the results.

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6.
采用虚拟样机方法对某490型柴油机机体进行减振降噪研究。首先讨论机体有限元建模方法,通过对有限元模型的模态验证,证明有限元模型的准确性;然后以该机体有限元模型为基础建立发动机多体动力学模型,将动力学仿真得到的计算结果与台架试验得到的实验结果进行对比,二者吻合较好。最后对机体裙部进行重新设计,改进后机体的辐射声功率降低了3.1dBA,同时机体传递给油底壳的激励也得到大幅降低,改进工作取得很好的效果。  相似文献   

7.
The purpose of this paper is to investigate the mechanical behavior of a sandwich structure impacted by a steel ball. Sandwich structures are used as protection devices against rock falls and made of a front wall of gabions and an inside layer of sand. Such a structure has been built, instrumented, and experimentally tested using a pendular impact facility. A granular mechanical model of the structure is presented as well as the A-CD2 (atomized efforts contact dynamics respecting Clausius–Duhem’s inequality) computational method for multi-body dynamics used to compute the impacts on the mechanical model. For four successive impacts with increasing energy level, the measured forces, accelerations, and displacement in different locations of the structure are compared to the data obtained by the numerical simulations. The accuracy of the numerical results obtained in this study is encouraging for the use of this computational method in further simulations of impacts on granular layers with increased number of grains. However, some computational improvements need to be investigated to reduce the computational time.  相似文献   

8.

In wet clutches, load-independent drag losses occur in the disengaged state and under differential speed due to fluid shearing. The drag torque of a wet clutch can be determined accurately and reliably by means of costly and time-consuming measurements. As an alternative, the drag losses can already be precisely calculated in the early development phase using computing-intensive CFD models. In contrast, simple analytical calculation models allow a rough but non-time-consuming estimation. Therefore, the aim of this study was to develop a methodology that can be used to build a data-driven model for the prediction of the drag losses of wet clutches with low computational effort and, at the same time, sufficient accuracy under consideration of a high number of influencing parameters. For building the model, we use supervised machine learning algorithms. The methodology covers all relevant steps, from data generation to the validated prediction model as well as its usage. The methodology comprises six main steps. In Step 1, the data is generated on a suitable test rig. In Step 2, characteristic values of each measurement are evaluated to quantify the drag loss behavior. The characteristic values serve as target values to train the model. In Step 3, the structure and quality of the dataset are analyzed and, subsequently, the model input parameters are defined. In Step 4, the relationships between the investigated influencing parameters (model input) and the characteristic values (model output) are determined. Symbolic regression and Gaussian process regression have both been proven to be suitable for this task. Lastly, the model is used in Step 5 to predict the characteristic values. Based on the predictions, the drag torque can be predicted as a function of differential speed in Step 6, using an approximation function. The model allows a user-oriented prediction of the drag torque even for a high number of parameters with low computational effort and sufficient accuracy at the same time.

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9.

The optimization of load sharing between planets is one of the most important goals in planetary gearbox design. Unevenly distributed load will cause locally higher flank pressures and therefore, less durability of gears and bearings. Furthermore, unevenly distributed or fluctuating loads can cause excitations in the gear mesh and structural vibrations. The load sharing in planetary gear stages depends on the individual stiffness conditions in each mesh position. The stiffness is not only influenced by the gear geometry but also by the surrounding structural elements like shafts, housings and torque arms. In wind industry these components are often designed very stiff in order to reduce their effect on the operational behavior.

Within this paper, a method is presented, which allows combining the structural optimization process with a tooth contact analysis for planetary gearboxes. By means of this combined approach, it is possible to optimize the housing structure of the ring gear in terms of mass reduction while keeping the operational behavior in focus. With a weighted design objective function, it is possible to decide whether the main objective should be load distribution, excitation behavior, low mass or a balanced design.

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10.
Blech  N.  Güntner  C.  Schurer  S.  Steinbacher  M.  Tobie  T.  Stahl  K. 《Forschung im Ingenieurwesen》2023,87(2):593-603

Case hardening represents the most important heat treatment process to increase the load carrying capacity of gear components. Beside predominantly martensitic surface layers with low proportion of retained austenite, there were investigated material structures with differing properties in preceding research work.

In a previous publication, the results of three variants made of the material 20MnCr5, which is typically used for gears, were presented. The reference heat treatment was a conventional carburizing with subsequent case hardening. The second variant was also gas carburized, but with a high proportion of retained austenite. The last presented variant had a bainitic structure in the surface layer. The second and the third variant showed a similar tooth root bending strength compared to the reference. The numbers of the pitting resistance were significantly higher than for the reference variant.

This paper presents the results of further investigations on the influence of different microstructures on the gear load carrying capacity. For this purpose, gears made of 18CrNiMo7‑6 were tested with regard to their load carrying capacity. 18CrNiMo7‑6 is a case hardening steel like 20MnCr5, too, which is often applied in big gear components. The tooth root bending strength was approximately constant, whereas the pitting resistance decreased compared to the corresponding variants of the material 20MnCr5. In comparison to the carburized 20MnCr5 reference variant, only the 18CrNiMo7‑6 variant with a large proportion of retained austenite showed a higher pitting resistance.

The tooth root bending strength investigations took place in the cycle regime of limited life as well in the high cycle fatigue regime. The pitting resistance was only determined in the cycle regime of limited life.

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11.
12.
辐板型式和轮轨接触点位置对车轮声辐射特性的影响   总被引:1,自引:0,他引:1  
为了分析不同车轮辐板型式和轮轨接触点位置对车轮声辐射特性的影响,建立了车轮有限元-边界元混合振动声辐射模型。首先,根据车轮实际拓扑结构建立三维实体有限元模型,采用分块Lanzos法求解结构的特征值问题,然后采用模态叠加法计算车轮结构在法向单位力激励下的动态响应,将车轮外表面的速度处理成声学边界元的输入,计算车轮的辐射噪声。数值计算中,考虑了S型、直型和波浪型三种辐板型式和轮缘、名义滚动圆处和车轮外侧三个轮轨接触点位置。结果表明,辐板型式和轮轨接触点位置对车轮声辐射具有较明显的影响。而且,不同辐板型式车轮在不同轮轨接触点位置下的声辐射特性也不尽相同。数值分析可以为低噪声车轮的选型提供一定的参考。  相似文献   

13.
De Mol  Liesbeth 《NTM》2019,27(4):443-478

What is the significance of high-speed computation for the sciences? How far does it result in a practice of simulation which affects the sciences on a very basic level? To offer more historical context to these recurring questions, this paper revisits the roots of computer simulation in the development of the ENIAC computer and the Monte Carlo method.

With the aim of identifying more clearly what really changed (or not) in the history of science in the 1940s and 1950s due to the computer, I will emphasize the continuities with older practices and develop a two-fold argument. Firstly, one can find a diversity of practices around ENIAC which tends to be ignored if one focuses only on the ENIAC itself as the originator of Monte Carlo simulation. Following from this, I claim, secondly, that there was no simulation around ENIAC. Not only is the term ‘simulation’ not used within that context, but the analysis also shows how ‘simulation’ is an effect of three interrelated sets of different practices around the machine: (1) the mathematics which the ENIAC users employed and developed, (2) the programs, (3) the physicality of the machine. I conclude that, in the context discussed, the most important shifts in practice are about rethinking existing computational methods. This was done in view of adapting them to the high-speed and programmability of the new machine. Simulation then is but one facet of this process of adaptation, singled out by posterity to be viewed as its principal aspect.

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14.
李直  黎胜  刘彦森 《声学技术》2014,33(4):317-321
由于水中结构的振动声辐射要考虑流体加载效应,因此水中结构声辐射的模态分析也与空气中的有所不同。基于辐射声功率的二次型表达式,采用有限元和Rayleigh积分耦合方法,对板结构的水下声功率模态进行了计算分析研究,通过辐射效率、模态振型和辐射声功率等探讨了其特点。结果表明以激励力为变量、考虑了结构阻抗的水下声功率模态具有各阶模态声辐射独立、低频时前几阶模态(特别是第1阶模态)的声辐射占主导地位、模态辐射效率峰值和模态振型物理意义清楚等特点,在水下结构振动声辐射的分析和控制方面有一定实用价值。  相似文献   

15.
准确预测车辆内部对发动机力矩输入的声学灵敏度(即P/T)对车辆前期NVH开发具有重要意义,建立详细的整车结构及声腔流体有限元模型,并推导流体-结构耦合有限元方程,进行P/T仿真计算,并在相同边界条件下进行试验。仿真结果与试验值在30 Hz~100 Hz有较好一致性,但在10 Hz~30 Hz低于试验值。通过对传递路径中的悬置隔振及动力总成刚体模态进行仿真与试验对比分析,发现悬置低频动刚度特性对P/T灵敏度有较大影响。根据悬置低频动刚度特性调整悬置动刚度,仿真计算与试验值在整个频带即0~100 Hz皆有较好的一致性。仿真与试验结果为车辆开发前期进行车内噪声水平控制提供一定参考。  相似文献   

16.
17.
A numerically effective method is suggested and applied for evaluating objective and constraint functions when so-called vibrational magnitudes of a mechanical structure are minimized. General damped linear structures under external harmonic loading are considered. The magnitude functions studied can relate to displacements, velocities and accelerations and also to sectional and reactive forces. Both magnitudes at a specific frequency and peak magnitudes and averaged magnitudes over a frequency range are investigated. An arbitrary set of magnitude functions can be used in the constraints. Design variables are masses, dampings and stiffnesses of discrete and discretized continuous elements contained in the structure. The objective and constraint functions are expressed by use of the modal parameters (generally complex-valued) of the structural system. A reduced modal model is established and updated during the optimization process. Approximate derivatives (sensitivities) of the objective and constraint functions with respect to changes in design variables are calculated employing perturbed modal parameters. The optimization problem is solved by use of a primal method. Numerical examples demonstrate applications to the classical damped vibration absorber with two design variables and to a beam system used in a light-weight machine foundation with 14 design variables.  相似文献   

18.
提出了一种混合FE-SEA模型用于预测机械激励下声学包装的中频段插入损失,与验证试验进行对比,其准确性得到了验证。基于此模型,通过改变两种典型的声学包装的设计参数,得到了其插入损失随设计参数变化的规律,即决定插入损失峰谷值频率特性的敏感要素是对整体模态特性影响最大的参数;最后给出结论,当机械激励下的结构声传播为主要传播路径时,板件应选择覆盖层为均匀质量层的声学包装  相似文献   

19.

The Steer-by-Wire (SbW) system is a key technology for highly automated driving. For automated lateral vehicle guidance, the precise position control of the SbW Front Axle Actuator is an essential prerequisite. This contribution presents the modeling, control design, nominal performance, and stability analysis as well as the robustness analysis of the position control for the SbW Front Axle Actuator. Based on a nonlinear model of the plant a simplified linear system model is derived. This model yields the basis for the design of a Two-Degrees of Freedom Linear Quadratic Gaussian Control (2DOF LQG control), which allows an independent design of the command and the disturbance response. Besides an evaluation of the nominal control behavior, μ-analysis is applied to assess the robustness of performance and stability. Finally, real vehicle tests for different driving maneuvers are presented to verify simulation results.

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20.
基于不完备实测模态数据的结构损伤识别方法研究   总被引:1,自引:0,他引:1  
在传统的基于模型修正的损伤识别中,由于实测模态信息有限而待识别参数过多,往往导致损伤识别方程出现较大误差,从而限制了该方法在复杂结构中的应用。为解决这一问题,对结构的自由度进行了分解,将损伤结构中模态振型的未测量部分表达为已测量到的模态振型、模态频率以及结构其它参数的函数。将损伤视为结构单元刚度的减小,利用完好结构的计算模态数据以及损伤结构扩充后的实测模态数据,建立了结构的损伤识别方程。运用信赖域优化算法对具有双重约束条件的目标函数进行最小化,识别出了结构各单元的刚度损伤参数。通过两个损伤识别数值仿真算例及实验验证,结果表明,在测点数量有限及测试噪声等不利因素影响下,所提方法只需运用少量的实测模态信息,即可实现结构损伤位置及程度的准确识别,同时算法具有较好的鲁棒性。  相似文献   

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