Hybrid DC–DC converter with high efficiency,wide ZVS range,and less output inductance

In this paper, a new soft switching direct current (DC)–DC converter with low circulating current, wide zero voltage switching range, and reduced output inductor is presented for electric vehicle or plug‐in hybrid electric vehicle battery charger application. The proposed high‐frequency link DC–DC converter includes two resonant circuits and one full‐bridge phase‐shift pulse‐width modulation circuit with shared power switches in leading and lagging legs. Series resonant converters are operated at fixed switching frequency to extend the zero voltage switching range of power switches. Passive snubber circuit using one clamp capacitor and two rectifier diodes at the secondary side is adopted to reduce the primary current of full‐bridge converter to zero during the freewheeling interval. Hence, the circulating current on the primary side is eliminated in the proposed converter. In the same time, the voltage across the output inductor is also decreased so that the output inductance can be reduced compared with the output inductance in conventional full‐bridge converter. Finally, experiments are presented for a 1.33‐kW prototype circuit converting 380 V input to an output voltage of 300–420 V/3.5 A for battery charger applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Implementation of a Soft Switching Converter with High Input Voltage

This paper presents an interleaved zero voltage switching (ZVS) DC/DC converter with high input voltage applications. In order to reduce the voltage stress of MOSFETs, two half‐bridge zeta converters are connected in series at high voltage side. Thus, the voltage stress of MOSFETs can be clamped at one‐half of input voltage. Asymmetric pulse‐width modulation (APWM) is adopted to control power switches. With the resonant behavior by the leakage inductance of transformer and the output capacitance of MOSFET at the transition interval, MOSFETs can be turned on at ZVS. For each half‐bridge zeta converter, two series transformers are connected in series at the primary side and in parallel at the secondary side in order to reduce the current stress of secondary windings for high load current applications. Interleaved PWM scheme is used to control two half‐bridge converters in order to reduce the size of output filter inductor and capacitor due to the partial ripple current cancellation. Experimental results, taken from a laboratory prototype rated at 1 kW, are presented to demonstrate the converter performance. Copyright © 2012 John Wiley & Sons, Ltd.     

ZVS DC/DC converter with series half‐bridge legs for high voltage application

This paper presents a new DC/DC converter with series half‐bridge legs for high voltage application. Two half‐bridge legs connected in series and two split capacitors are used in the proposed circuit to limit the voltage stress of each active switch at one‐half of input voltage. Thus, active switches with low voltage stress can be used at high DC bus application. In the proposed converter, two circuit modules are operated with an interleaved pulse‐width modulation scheme to reduce the input and output ripple currents and to achieve load current sharing. In each circuit module, two resonant tanks are operated with phase‐shift one‐half of switching cycle such that the frequency of the input current is twice the frequency of the resonant inductor current. Based on the resonant behavior, all MOSFETs are turned on at zero voltage switching with the wide ranges of input voltage and load conditions. The rectifier diodes can be turned off at zero current switching if the switching frequency is less than the series resonant frequency. Thus, the switching losses on power semiconductors are reduced. The proposed converter can be applied for high input voltage applications such as three‐phase 380‐V utility system. Finally, experiments based on a laboratory prototype with 960‐W rated power are provided to demonstrate the performance of proposed converter. Copyright © 2011 John Wiley & Sons, Ltd.     

Soft switching DC/DC converter with high voltage gain and less current ripple

A new soft switching three‐level converter with two DC/DC circuits in the primary side and current double rectifiers in the secondary side is presented to realize the zero‐voltage switching operation, reduce the transformer secondary winding turns and the output current ripple, and lessen the voltage rating of rectifier diodes. Two DC/DC pulse‐width modulation circuits sharing same power switches with interleaved half switching cycle are adopted in the proposed converter to reduce the current rating of transformer primary windings. Two inductors and four diodes are adopted in the secondary side to achieve current double rectifier, reduce output ripple current, and decrease the transformer secondary winding turns. Based on the pulse‐width modulation scheme, the power switchers can be turned on at zero‐voltage switching operation. Laboratory experiments with a 1.44 kW prototype are provided to verify the theoretical analysis. Copyright © 2016 John Wiley & Sons, Ltd.     

Analysis and implementation of a soft switching DC/DC converter with three asymmetric PWM circuits

This paper presents a soft switching converter with three buck‐type active clamp circuits (or asymmetric half‐bridge circuits) to achieve the functions of the low power rating on the transformers and power semiconductors and low current rating on the rectifier diodes and output inductors. Three half‐bridge circuits are stacked at the high voltage side to reduce the voltage stress of each power switch at one‐half of input voltage and connected in parallel at the low voltage side to share load current and reduce the current rating on each magnetic component and the rectifier diode. Thus, the size of the output chokes is reduced. In each half‐bridge converter, the asymmetric pulse‐width modulation is adopted to control power switches. Power MOSFETs can be turned on with zero voltage during the transition interval due to the resonant behavior by the output capacitance of MOSFETs and the leakage inductance (or external inductance) of transformers. Experiments based on a laboratory prototype with 1 kW rated power are provided to demonstrate the performance of proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

Series resonant high‐voltage DC–DC converter with reduced component count

This paper proposes a novel zero‐current‐switching series resonant high‐voltage DC–DC converter with reduced component count. The series resonant inverter in the proposed topology has two power switches (insulated‐gate bipolar transistors, IGBTs), two resonant capacitors, and only one high‐voltage transformer (HVT) with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. The leakage inductances of the transformer's primary windings together with the resonant capacitors form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with interleaved half switching cycle. The secondary winding of the HVT is connected to a bridge rectifier circuit to rectify the secondary voltage. The converter operates in the discontinuous conduction mode (DCM) and its output voltage is regulated by pulse frequency modulation. Therefore, all the power switches turn on and off at the zero‐current switching condition. The main features of the proposed converter are its lower core loss, lower cost, and smaller size compared to previously proposed double series resonant high voltage DC–DC converters. The experimental results of a 130‐W prototype of the proposed converter are presented. The results confirm the excellent operation and performance of the converter. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Implementation of an interleaved pulse‐width modulation converter for renewable energy conversion

This paper presents an interleaved soft switching converter to achieve the features of zero voltage switching (ZVS) turn‐on for power switches, zero current switching turn‐off for rectifier diodes at full load, less transformer secondary winding with full‐wave diode rectifier topology, and balance primary currents with series connection of the transformer secondary windings. Two circuit modules are adopted in the proposed circuit, and they are operated with an interleaved pulse‐width modulation. Thus, ripple currents at the input and output sides are reduced. In each module, two ZVS converters using the same switches are operated with interleaved half switching cycle. The secondary windings of transformers are connected in series in order to ensure that the primary side currents are balanced. The full‐wave diode rectifier topology is used on the output side such that the voltage stress of rectifier diodes equals output voltage, rather than being two times the output voltage as in a conventional center‐tapped rectifier topology. Laboratory experiments with a 1000‐W prototype are provided to describe the effectiveness of the proposed converter. Copyright © 2011 John Wiley & Sons, Ltd.     

LLC resonant DC–DC converter with series‐connected primary windings of transformer

This paper proposes a zero‐voltage switching (ZVS) LLC resonant step up DC–DC converter with series‐connected primary windings of the transformer. The series resonant inverter in the proposed topology has two power switches (MOSFETs), two resonant capacitors, two resonant inductors, and only one transformer with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. Resonant capacitors and inductors along with the primary windings of the transformer form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with an interleaved half switching cycle. The secondary winding of transformer is connected to a bridge rectifier circuit to rectify the output voltage. The converter operates within a narrow frequency range below the resonance frequency to achieve ZVS, and its output power is regulated by pulse frequency modulation. The converter has lower conduction and switching losses and therefore higher efficiency. The experimental results of a 500‐W prototype of proposed converter are presented. The results confirm the good operation and performance of the converter. © 2014 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

并联H桥DC/DC变换器软开关技术研究

与传统的Buck电路相比,基于H桥并联的DC/DC变换器可以实现电压的双极性输出和故障时的冗余控制,非常适合用于大功率电动机正反转控制的场合。分析了并联H桥型DC/DC变换器的结构组成和双脉宽调制(PWM)模式。为了降低双脉宽调制下H桥型DC/DC变换器的开通和关断损耗,对无源软开关技术进行了分析,重点探讨了RCD缓冲电路和最小应力缓冲电路之间的性能差异,指出最小应力软开关技术可以获得更好的软开关性能,并就将其用于双脉宽调制下的并联H桥DC/DC变换器进行了仿真研究。仿真结果表明:最小应力软开关技术用于双脉宽调制下并联H桥DC/DC变换器时,可以实现开关管的零电压开通和零电流关断。     

Analysis,design and implementation of a high‐voltage gain DC‐DC converter

An interleaved DC‐DC converter with soft switching technique is presented. There are two converter modules in the adopted circuit to share the load power. Since the interleaved pulse‐width modulation (PWM) is adopted to control two circuit modules, the ripple currents at input and output sides are naturally reduced. Therefore the input and output capacitances can be reduced. In each circuit module, a conventional boost converter and a voltage doubler configuration with a coupled inductor are connected in series at the output side to achieve high step‐up voltage conversion ratio. Active snubber connected in parallel with boost inductor is adopted to limit voltage stress on active switch and to release the energy stored in the leakage and magnetizing inductances. Since asymmetrical PWM is used to control active switches, the leakage inductance and output capacitance of active switches are resonant in the transition interval. Thus, both active switches can be turned on at zero voltage switching. The resonant inductance and output capacitances at the secondary side of transformer are resonant to achieve zero current switching turn‐off for rectifier diodes. Therefore, the reverse recovery losses of fast recovery diodes are reduced. Finally, experiments based on a laboratory prototype rated at 400 W are presented to verify the effectiveness of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

Analysis and Implementation of an Interleaved ZVS Converter with High Input Voltage

An interleaved half‐bridge converter is presented for high input voltage application. The features of the proposed converter are zero voltage switching (ZVS) turn‐on for all active switches, ripple current reduction at output side, load current sharing and load voltage regulation. Two half‐bridge converters connected in series and two split capacitors are used to limit the voltage stress of each power switch at one‐half of input DC bus voltage. Thus, active switches with low voltage stress can be used at high input voltage application. On the other hand, the output sides of two half‐bridge converters are connected in parallel to share the load current and reduce the current stresses of the secondary windings and the rectifier diodes. Since two half‐bridge converters are operated with interleaved pulse‐width modulation (PWM), the output ripple current can partially cancel each other such that the resultant ripple current at output side is reduced and the size of output inductors can be reduced. In each half‐bridge converter, asymmetrical PWM scheme is used to regulate the output voltage. Based on the resonant behavior by the output capacitance of MOSFETs and the leakage inductance (or external inductance) of transformers, active switches can be turned on at ZVS during the transition interval. Thus, the switching losses of power MOSFETs are reduced. The proposed converter can be applied for high input voltage applications such as three‐phase 380‐V utility system. Finally, experiments based on a laboratory prototype with 960‐W rated power are provided to demonstrate the performance of proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

An interleaved high step‐up DC‐DC converter with double boost paths

This paper proposed a novel high step‐up converter with double boost paths. The circuit uses two switches and one double‐path voltage multiplier cell to own the double boost and interleaved effects simultaneously. The voltage gain ratio of the proposed DC‐DC converter can be three times the ratio of the conventional boost converter such that the voltage stress of the switch can be lower. The high step‐up performance is in accordance with only one double‐path voltage multiplier cell. Therefore, the number of diodes and capacitors in the proposed converter can be reduced. Furthermore, the interleaved property of the proposed circuit can reduce the losses in the rectifier diode and capacitor. The prototype circuit with 24‐V input voltage, 250‐V output voltage, and 150‐W output power is experimentally realized to verify the validity and effectiveness of the proposed converter. Copyright © 2014 John Wiley & Sons, Ltd.     

Design of a ZVS PWM DC–DC converter for high gain applications

In this paper, a pulse width modulation DC‐DC converter with high step‐up voltage gain is proposed. The proposed converter achieves high step‐up voltage gain with appropriate duty ratio, coupled inductor, and voltage multiplier technique. The energy stored in the leakage inductor of the coupled inductor can be recycled in the proposed converter. Moreover, because both main and auxiliary switches can be turned on with zero‐voltage switching, switching loss can be reduced by soft‐switching technique. So the overall conversion efficiency is improved significantly. The theoretical steady‐state analyses and the operating principles of the proposed converter are discussed in detail for both continuous conduction mode and discontinuous conduction mode. Finally, a laboratory prototype circuit of the proposed converter is implemented to verify the performance of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

Design and implementation of an interleaved soft‐switching converter with output voltage doubler

An interleaved pulse‐width modulation (PWM) converter with less power switches is presented in this paper. The buck type of active clamp circuit is used to recycle the energy stored in the leakage inductor of a transformer. The zero voltage switching (ZVS) turn‐on of power switches is realized by the resonance during the transition interval of power switches. At the secondary side of transformers, two full‐wave rectifiers with dual‐output configuration are connected in parallel to reduce the current stresses of the secondary windings of transformers. In the proposed converter, power switches can accomplish two functions of the interleaved PWM modulation and active clamp feature at the same time. Therefore, the circuit components in the proposed converter are less than that of the conventional interleaved ZVS forward converter. The operation principle and system analysis of the proposed converter are provided in detail. Experimental results for a 280 W prototype operated at 100 kHz are provided to demonstrate the effectiveness of the proposed converter. Copyright © 2008 John Wiley & Sons, Ltd.     

Novel interleaved ZVS converter with ripple current cancellation

This paper presents a zero voltage switching (ZVS) converter with interleaved pulse‐width modulation scheme. An active clamp circuit is adopted in the proposed converter to recycle the energy stored in the leakage inductor of the transformer and reduce the voltage stress of the main power switch in the converter. The ZVS feature of switches can be achieved due to the resonance during the transition interval of two power switches. Two full‐wave rectifiers with ripple current cancellation are connected in parallel at the output side to reduce the current stress of the secondary winding of transformers. Instead of the conventional interleaved forward converter, power switches in the proposed converter can perform the functions of both forward converter and active clamp at the same time. Therefore, the circuit components in the power circuit are less than that of in the conventional interleaved forward converter. The operation principle and system analysis of the proposed converter are provided. Some experimental results for a 240 W (12 V/20 A) prototype are provided to demonstrate the effectiveness of the proposed converter. Copyright © 2008 John Wiley & Sons, Ltd.     

全桥ZVS PWM电容器充电变换器

为对广泛应用的电容充电大功率全桥零电压软开关高压变换器进行理论分析,从零电压(相当输出短路)到最大电压用变换器对电容器进行了充放电试验。变换器电路中充分利用器件的寄生参数,通过在高压变压器的原线圈串联电感,实现主开关管输出高压整流二极管的零电流软切换,变换器通过脉宽调制和电流控制调节输出电压并具有过压和过流保护功能。给出变换器的静态分析,同时给出了基于UCC3895 PWM控制器的直流—直流变换器样机的详细设计和1 kJ/s充电速度的实验结果表明变换器的理论分析正确,方法可行。     

A high step‐up half‐bridge DC/DC converter with a special coupled inductor for input current ripple cancelation and extended voltage doubler circuit for power conditioning of fuel cell systems

This paper presents a high step‐up soft switched dc–dc converter having the feature of current ripple cancelation in the input stage that is specialized for power conditioning of fuel cell systems. The converter comprises a special half‐bridge converter and a rectifier stage based upon the voltage‐doubler circuit, in which the coupled‐inductor technology is amalgamated with switched‐capacitor circuit. The input current with no ripple is the principal characteristics of this topology that is achieved by utilizing a small coupled inductor. In addition, the low clamped voltage stress across both power switches and output diodes is another advantage of the proposed converter, which allows employing the metal–oxide–semiconductor field‐effect transistors with minuscule on‐state resistance and diodes with lower forward voltage‐drop, and thereby, the semiconductors' conduction losses diminish considerably. The inherent nature of this topology handles the switching scheme based on the asymmetrical pulse width modulation in order for switches to establish the zero voltage switching, leading to lower switching losses. Besides, because of the absence of the reverse‐recovery phenomenon, all diodes turn off with zero current switching. At last, a 250‐W laboratory prototype with the input voltage 24 V and output voltage 380 V is implemented to verify the especial features of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.     

A ZVS‐ZCS phase shift full bridge DC‐DC converter with secondary‐side control for battery charging applications

The output power requirement of battery charging circuits can vary in a wide range, hence making the use of conventional phase shift full bridge DC‐DC converters infeasible because of poor light load efficiency. In this paper, a new ZVS‐ZCS phase shift full bridge topology with secondary‐side active control has been presented for battery charging applications. The proposed circuit uses 2 extra switches in series with the secondary‐side rectifier diodes, operating with phase shift PWM. With the assistance of transformer's magnetizing inductance, the proposed converter maintains zero voltage switching (ZVS) of the primary‐side switches over the entire load range. The secondary‐side switches regulate the output voltage/current and perform zero current switching (ZCS) independent of the amount of load current. The proposed converter exhibits a significantly better light load efficiency as compared with the conventional phase shift full bridge DC‐DC converter. The performance of the proposed converter has been analyzed on a 1‐kW hardware prototype, and experimental results have been included.     

一种混合开关电感和开关电容的高增益DC/DC变换器

针对传统Z源DC/DC变换器存在的输入电流不连续、输出电压增益不够高和功率器件电压应力较高等不足,利用开关电感和开关电容技术,提出了一种混合开关高增益DC/DC变换器。该变换器主电路中只用到1个储能电容,结构简单,与现有典型的高增益阻抗源DC/DC变换器相比,所提出的混合开关电感和开关电容的DC/DC变换器可以实现更高的输出电压增益,同时电容和开关器件的电压应力较低。详细分析了所提变换器的工作原理,通过在实验室中所建立的输入电压16～40 V、输出电压26～107 V和输出功率7～114 W的原型验证了其性能。     

A novel prototype of auxiliary edge resonant bridge leg link snubber‐assisted soft‐switching sine‐wave PWM inverter

This paper proposes a new circuit topology of the three‐phase soft‐switching PWM inverter and PFC converter using IGBT power modules, which has the improved active auxiliary switch and edge resonant bridge leg‐commutation‐link soft‐switching snubber circuit with pulse current regenerative feedback loop as compared with the typical auxiliary resonant pole snubber discussed previously. This three‐phase soft‐switching PWM double converter is more suitable and acceptable for a large‐capacity uninterruptible power supply, PFC converter, utility‐interactive bidirectional converter, and so forth. In this paper, the soft‐switching operation and optimum circuit design of the novel type active auxiliary edge resonant bridge leg commutation link snubber treated here are described for high‐power applications. Both the main active power switches and the auxiliary active power switches achieve soft switching under the principles of ZVS or ZCS in this three‐phase inverter switching. This three‐phase soft‐switching commutation scheme can effectively minimize the switching surge‐related electromagnetic noise and the switching power losses of the power semiconductor devices; IGBTs and modules used here. This three‐phase inverter and rectifier coupled double converter system does not need any sensing circuit and its peripheral logic control circuits to detect the voltage or the current and does not require any unwanted chemical electrolytic capacitor to make the neutral point of the DC power supply voltage source. The performances of this power conditioner are proved on the basis of the experimental and simulation results. Because the power semiconductor switches (IGBT module packages) have a trade‐off relation in the switching fall time and tail current interval characteristics as well as the conductive saturation voltage characteristics, this three‐phase soft‐switching PWM double converter can improve actual efficiency in the output power ranges with a trench gate controlled MOS power semiconductor device which is much improved regarding low saturation voltage. The effectiveness of this is verified from a practical point of view. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 155(4): 64–76, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20207