Cutting moments and grip forces in meat cutting operations and the effect of knife sharpness

The force exposure associated with meat cutting operations and the effect of knife sharpness on performance and productivity have not been well documented. Specialized hardware was used to measure grip force and reactive moments with 15 professional meat cutters performing lamb shoulder boning, beef rib trimming and beef loin trim operations in a field study conducted in two meat packing plants. A system for measuring relative blade sharpness was developed for this study. Mean and peak cutting moments observed for the meat cutting operations, averaged across subjects were 4.7 and 17.2 Nm for the shoulder boning, 3.5 and 12.9 Nm for the rib trim, and 2.3 and 10.6 Nm for the loin trim, respectively. Expressed as percent of MVC, mean grip forces of 28.3% and peak grip forces of 72.6% were observed overall. Blade sharpness was found to effect grip forces, cutting moments and cutting time, with sharper blades requiring statistically significantly lower peak and mean cutting moments, and grip forces than dull knives. Efforts aimed at providing and maintaining sharp blades could have a significant impact on force exposure.     

The effect of workstation and task variables on forces applied during simulated meat cutting

The purpose of the study was to investigate factors related to force and postural exposure during a simulated meat cutting task. The hypothesis was that workstation, tool and task variables would affect the dependent kinetic variables of gripping force, cutting moment and the dependent kinematic variables of elbow elevation and wrist angular displacement in the flexion/extension and radial/ulnar deviation planes. To evaluate this hypothesis a 3 x 3 x 2 x 2 x 2 (surface orientation by surface height by blade angle by cut complexity by work pace) within-subject factorial design was conducted with 12 participants. The results indicated that the variables can act and interact to modify the kinematics and kinetics of a cutting task. Participants used greater grip force and cutting moment when working at a pace based on productivity. The interactions of the work surface height and orientation indicated that the use of an adjustable workstation could minimize wrist deviation from neutral and improve shoulder posture during cutting operations. Angling the knife blade also interacted with workstation variables to improve wrist and upper extremity posture, but this benefit must be weighed against the potential for small increases in force exposure.     

The effect of workstation and task variables on forces applied during simulated meat cutting

The purpose of the study was to investigate factors related to force and postural exposure during a simulated meat cutting task. The hypothesis was that workstation, tool and task variables would affect the dependent kinetic variables of gripping force, cutting moment and the dependent kinematic variables of elbow elevation and wrist angular displacement in the flexion/extension and radial/ulnar deviation planes. To evaluate this hypothesis a 3?×?3?×?2?×?2?×?2 (surface orientation by surface height by blade angle by cut complexity by work pace) within-subject factorial design was conducted with 12 participants. The results indicated that the variables can act and interact to modify the kinematics and kinetics of a cutting task. Participants used greater grip force and cutting moment when working at a pace based on productivity. The interactions of the work surface height and orientation indicated that the use of an adjustable workstation could minimize wrist deviation from neutral and improve shoulder posture during cutting operations. Angling the knife blade also interacted with workstation variables to improve wrist and upper extremity posture, but this benefit must be weighed against the potential for small increases in force exposure.     

A technique for field measurement of knife sharpness

Knife sharpness can affect the productivity of meatpacking operations as well as the forces to which meat cutters are exposed. This report describes the development and evaluation of a "sharpness tester" designed to meet the criteria that the system be portable for field use at meatpacking plants, requires no special skills to operate, provides a non-destructive test of the entire blade edge, and incorporates a test motion that is representative of meat cutting. The system was bench tested for sensitivity to incremental changes in blade sharpness; suitability of the test material as a surrogate for red meat; and ability to detect variations in sharpness along the length of the blade. A graphical presentation showed that changes in cutting forces measured with the system correspond to changes in blade sharpness. Measurements made with both the test material and with red meat showed good correlation (r = 0.89). The system demonstrated the capacity to detect differences in sharpness in regions of a knife edge as well as providing visual evidence of defects along the edge of a knife blade.     

A system for the measurement of grip forces and applied moments during hand tool use

Quantification of the forces applied with or by hand tools can be a difficult but important component of an ergonomic evaluation. This paper describes a device for measuring gripping forces and the moments generated by a hand tool. Laboratory characterization indicated that the device had good linearity (r2 = 0.999) with minimal hysteresis or creep. The working range exceeds 700N for gripping forces, and 28 and 16Nm for the two applied moment axes. The device, configured as a boning knife, was sensitive to differences in grip forces and applied moments in a simulated meat cutting task requiring distinct levels of precision. Significant individual variation in the "efficiency" of grip force was also observed. The system design is flexible, allowing for additional tool configurations.     

鱼糜斩拌机刀片优化设计的计算机仿真

斩拌机的刀片是斩拌机的重要零件，刀片的刃形和锋利程度直接影响到肉的切碎率和斩拌效果。目前，斩拌机刀片的刃形大多为圆弧形。由于圆弧形刀片在切割过程中，刀刃上各点的切割角度不同，影响了肉的切碎率，延长了斩拌机工作的时间，进而影响鱼糜的品质。论文分析了鱼糜斩拌机斩拌刀的运动规律以及斩拌时间与鱼糜品质的关系，建立了斩拌刀刃形优化曲线的数学模型，并且应用MATLAB数字仿真软件优化设计的刀刃刃形曲线进行了计算机仿真。     

Predicting subjective perceptions of powered tool torque reactions

Powered hand tools have the potential to produce reaction forces that may be associated with upper extremity musculoskeletal disorders. In this study, subjective ratings of discomfort and acceptability of reaction forces were collected in an attempt to identify their associations with factors such as work location, and response covariates such as grip force and tool handle displacement. Three work configurations using pistol grip and right angle pneumatic nutrunners on horizontal and vertical surfaces were set up in the laboratory. Twenty healthy right-handed male participants operated four tools at nine locations and the corresponding subjective responses were collected. The results indicate that normalized grip force during the torque buildup period was a significant factor for both subjective ratings. For the unacceptable torque reactions across the three tool configurations, the ratio of hand moment impulse over tool torque impulse was significantly greater than for the acceptable reactions. For pistol grip tools used on the vertical surface, as the working height increased 30 cm, the odds of an unacceptable rating over an acceptable rating increased 1.6 times. Prediction models for subjective ratings of discomfort and acceptability provide insight regarding either workstation design or exposure control. These models can further be used to establish exposure limits based on handle displacement and grip force.     

Measurement of prehensile grasp capabilities by a force and moment wrench: Methodological development and assessment of manual workers

Prehensile grasp capability is typically quantified by pinch and grasp forces. This work was undertaken to develop a methodology to assess complex, multi-axis hand exertions through the measurement of forces and moments exerted by the hand along and about three orthogonal axes originating at the grip centre; termed an external wrench. Instrumentation consisting of a modified pinch/grip dynamometer affixed to a 6?df force cube was developed to simultaneously measure three forces, three moments and the pinch/grip force about the centre of the grip. Twenty right hand dominant manual workers (10 male and 10 female), free of hand or wrist disorders, completed a variety of maximal strength tasks. The randomized block design involved three separate grips?–?power grip, lateral pinch and pulp pinch. Randomized within each block were three non-concurrent repetitions of isolated maximal force and moment generations along and about the three principle orthogonal axes and a maximal grip force exertion. Trials were completed while standing, with the arm abducted and elbow flexed to 90° with a wrist posture near neutral. Where comparable protocols existed in the literature, forces and moments exerted were found to be of similar magnitude to those reported previously. Female and male grip strengths on a Jamar dynamometer were 302.6?N and 450.5?N, respectively. Moment exertions in a power grip (female and male) were 4.7 Nm and 8.1 Nm for pronator, 4.9 Nm and 8.0 Nm for supinator, 6.2 Nm and 10.3 Nm for radial deviator, 7.7 Nm and 13.0 Nm for ulnar deviator, 6.2 Nm and 8.2 Nm for extensor, and 7.1 Nm and 9.3 Nm for flexor moments. Correlations with and between maximal force and moment exertions were only moderate. This paper describes instrumentation that allows comprehensive characterization of prehensile force and moment capability.     

Measurement of prehensile grasp capabilities by a force and moment wrench: methodological development and assessment of manual workers

Prehensile grasp capability is typically quantified by pinch and grasp forces. This work was undertaken to develop a methodology to assess complex, multi-axis hand exertions through the measurement of forces and moments exerted by the hand along and about three orthogonal axes originating at the grip centre; termed an external wrench. Instrumentation consisting of a modified pinch/grip dynamometer affixed to a 6 df force cube was developed to simultaneously measure three forces, three moments and the pinch/grip force about the centre of the grip. Twenty right hand dominant manual workers (10 male and 10 female), free of hand or wrist disorders, completed a variety of maximal strength tasks. The randomized block design involved three separate grips--power grip, lateral pinch and pulp pinch. Randomized within each block were three non-concurrent repetitions of isolated maximal force and moment generations along and about the three principle orthogonal axes and a maximal grip force exertion. Trials were completed while standing, with the arm abducted and elbow flexed to 90 degrees with a wrist posture near neutral. Where comparable protocols existed in the literature, forces and moments exerted were found to be of similar magnitude to those reported previously. Female and male grip strengths on a Jamar dynamometer were 302.6 N and 450.5 N, respectively. Moment exertions in a power grip (female and male) were 4.7 Nm and 8.1 Nm for pronator, 4.9 Nm and 8.0 Nm for supinator, 6.2 Nm and 10.3 Nm for radial deviator, 7.7 Nm and 13.0 Nm for ulnar deviator, 6.2 Nm and 8.2 Nm for extensor, and 7.1 Nm and 9.3 Nm for flexor moments. Correlations with and between maximal force and moment exertions were only moderate. This paper describes instrumentation that allows comprehensive characterization of prehensile force and moment capability.     

A systematic exploration of distal arm muscle activity and perceived exertion while applying external forces and moments

The purpose of this study was to systematically explore and describe the response of selected hand and forearm muscles during a wide range of static force and moment exertions. Twenty individuals with manual work experience performed exertions in power grip, pulp pinch and lateral pinch grips. Electromyography (EMG) from eight sites of the hand and forearm, grip force as well as ratings of perceived exertion (RPE) were monitored as each participant exerted approximately 350 short (5 s) static grip forces and external forces and moments. As expected, strong relationships were found between grip force alone without other actions and muscle activation. When the hand was used to grip and transmit forces and moments to the environment, the relationships between grip force and muscle activation were much weaker. Using grip force as a surrogate for forearm and hand tissue loading may therefore be misleading.     

Handle displacement and operator responses to pneumatic nutrunner torque buildup

The objective of this study is to investigate the workstation and tool effects on the responses of the powered hand tool operator reacting against the impulsive reaction forces that may be associated with upper extremity musculoskeletal disorders. The study demonstrated a means of direct measurement of force at the interface between the tool and the operator. Fifteen experienced male operators performed three independent work configurations: pistol grip and right angle tools used on the horizontal surface and pistol grip tools used on the vertical surface, in the laboratory. A full factorial experiment consisting of 36 conditions was designed to examine the effects of working height, distance, tool, and fastener joint hardness on handle displacement and grip forces. The results indicate that operator responses were affected by different factors depending on the work configuration. When pistol grip tools were used on the vertical surface, the mean handle displacement decreased from 9.9 degrees to 7.3 degrees as the working height increased from 30 cm below shoulder to 30 cm above shoulder. When right angle tools were used, the greatest handle displacement (51.1mm) and grip force (84.7% MVC) during torque reactions were measured at 30 cm below elbow and 40% forward reach away from the operator. This study provides quantitative information that can be used for workstation design and tool selection to reduce the torque reaction experienced by powered nutrunner operators.     

A systematic exploration of distal arm muscle activity and perceived exertion while applying external forces and moments

The purpose of this study was to systematically explore and describe the response of selected hand and forearm muscles during a wide range of static force and moment exertions. Twenty individuals with manual work experience performed exertions in power grip, pulp pinch and lateral pinch grips. Electromyography (EMG) from eight sites of the hand and forearm, grip force as well as ratings of perceived exertion (RPE) were monitored as each participant exerted approximately 350 short (5 s) static grip forces and external forces and moments. As expected, strong relationships were found between grip force alone without other actions and muscle activation. When the hand was used to grip and transmit forces and moments to the environment, the relationships between grip force and muscle activation were much weaker. Using grip force as a surrogate for forearm and hand tissue loading may therefore be misleading.     

Non-conservative stability of a cracked thick rotating blade

A finite element model is applied to the non-conservative stability problems of a cracked thick rotating blade. This finite element model can satisfy all the geometric and natural boundary conditions of a rotating blade. The blade is considered to be subjected to follower moments and aerodynamic forces. The effects of crack locations and crack sizes are studied. It is found that the rotation speed and crack can change the stability characteristics of a non-conservative system.     

Tool design, user characteristics and performance: a case study on plate-shears

Performance, grip forces and fatigue were studied in six male and six female subjects while cutting with plate-shears. Three types of plate-shears were used, one standard and two modified, either with a spring grip, or with a spring grip in combination with a reduced grip span. In addition, three types of plate - easy, moderately difficult and difficult to cut - were used. Male subjects used around 40% of their maximal grip force and female subjects around 60% with the moderately difficult plate; the male subjects produced more than twice as long a cutting distance as the females. Neither EMG analysis (frequency shifts) nor subjective exertion or reduction of handgrip MVC indicated a more pronounced fatigue in women than in men, probably because the female subjects used about a 50% lower cutting rate than the men. Productivity (in cm cut per min) was strongly related to measures of hand size and to the relative grip force used. Thus in a multiple regression analysis using metacarpal hand circumference and relative grip force as independent variables, R2 was 0.77. The two types of modified plate-shears were preferred by all and gave a roughly 30% higher productivity in the male subjects but did not improve productivity in the females. However, with a spring grip and reduced grip span, the female subjects reduced the relative grip forced used from around 65 to 50%. The total work (force-time integral) per cm cut was not influenced by type of plate-shear.     

Characterizing human hand prehensile strength by force and moment wrench

Characterizing human hand capabilities or demand created by various occupational tasks or activities of daily living has been mainly accomplished by measuring the maximum force exerted on a force dynamometer in a number of standard grips, for example power, key pinch and tip pinch grips. A framework is proposed instead to characterize human hand prehensile strength in generic form by describing external force and moment wrench capability, where a wrench is a vector describing the forces and moments applied at a point. It is further suggested that if tools and activities are characterized by the internal forces and external forces and moments required, a better understanding of the human prehension in occupational settings and during activities of daily living can be obtained. An example of using a pistol grip drill is used to show the utility of the approach.     

An investigation on the relationship between grip, push and contact forces applied to a tool handle

Owing to the strong dependence of the health risks associated with vibration exposure of the human hand and arm on hand force, a laboratory study was conducted to develop a methodology for measurement of the contact force at the tool handle–hand interface, and to identify the relationship between the contact force and the hand grip and push forces. A simulated tool handle fixture was realized in the laboratory to measure the grip and push forces using compression/extension force sensors integrated within the handle and a force plate, respectively. The contact force was derived through integration of the interface pressure over the contact area. These were measured using a capacitive pressure-sensing grid. The measurements were performed with 10 male subjects and three circular cross-section handles of different sizes under different combinations of grip and push forces. The hand–handle interface pressure data were analyzed to derive the contact force, as functions of the constant magnitudes of the grip and push forces, and the handle size. The results suggest that the hand–handle contact force is strongly dependent upon not only the grip and push forces but also the handle diameter. The contact force for a given handle size can be expressed as a linear combination of grip and push forces, where the contribution of the grip force is considerably larger than that of the push force. The results further suggest that a linear relation can characterize the dependence of the contact force on the handle diameter. The validity of the proposed relationship is demonstrated by evaluating the magnitudes of errors between the estimated contact forces with the measured data for the range of handle diameters, and grip and push forces considered in the study.

Relevance to industry

The methodology proposed in this study can be applied to measure the effective hand–handle contact force at workplaces for assessing the health risks associated with exposure to hand-transmitted vibration exposure and hand–wrist cumulative trauma. The relationship proposed in the study could be effectively applied for estimating the hand–handle contact force from known grip and push forces that are conveniently and directly measurable in laboratory studies involving vibration analyses of the human hand, power tools and relevant vibration attenuation devices. It is expected to be most useful in field applications, where it could provide an estimate of the range of magnitudes of the hand-grip force applied to the handle of an actual tool, which is quite difficult and expensive to measure. The relationship is also expected to contribute to the on-going standardization efforts for defining a correction factor to account for the effects of hand force on the vibration transmission and hand injuries.     

Characterizing human hand prehensile strength by force and moment wrench

Characterizing human hand capabilities or demand created by various occupational tasks or activities of daily living has been mainly accomplished by measuring the maximum force exerted on a force dynamometer in a number of standard grips, for example power, key pinch and tip pinch grips. A framework is proposed instead to characterize human hand prehensile strength in generic form by describing external force and moment wrench capability, where a wrench is a vector describing the forces and moments applied at a point. It is further suggested that if tools and activities are characterized by the internal forces and external forces and moments required, a better understanding of the human prehension in occupational settings and during activities of daily living can be obtained. An example of using a pistol grip drill is used to show the utility of the approach.     

Modelling and simulation of whirling process based on equivalent cutting volume

The thread whirling is an efficient and precise machining process for manufacturing of screws. The shaping motion of whirling is complex and difficult to model. In this paper, a novel model basing on equivalent cutting volume is proposed. The cutting force and the chip morphology are investigated to validate the model. The simulation of cutting force is in good agreement with the experimental results with error less than 16.5%. A chip with saw-toothed edges is obtained from simulation and for experimental verification. A case study on the effect of the tool edge geometry on cutting forces is also presented. The simulation results show that the tool edge geometry greatly influences the cutting forces. The tool with round edge is a good choice for reducing the cutting forces. The ratio of a_c/R_e holds the balance in selecting the parameter of cutting conditions. The model is applicable for the simulation of whirling process and can be used for parameter optimisation of the cutting tool edge.     

Prediction of forearm muscle activity during gripping

Occupational exposure is typically assessed by measuring forces and body postures to infer muscular loading. Better understanding of workplace muscle activity levels would aid in indicating which muscles may be at risk for overexertion and injury. However, electromyography collection in the workplace is often not practical. Therefore, a set of equations was developed and validated using data from two separate days to predict forearm muscle activity (involving six wrist and finger muscles) from grip force and posture of the wrist (flexed, neutral and extended) and forearm (pronated, neutral, supinated). The error in predicting activation levels of each forearm muscle across the range of grip forces, using the first day data (root mean square error; RMSEmodel), ranged from 8.9% maximal voluntary electrical activation (MVE) (flexor carpi radialis) to 11% MVE (extensor digitorum communis). Grip force was the main contributor to predicting muscle activity levels, explaining over 70% of the variance in flexor activation levels and up to 60% in extensor activation levels, respectively. Inclusion of gender as a variable in the model improved estimates of flexor but not extensor activity. While posture itself explained minimal variance in activation without grip force (< 10% MVE), wrist and forearm posture were required (with grip force) to explain over 70% of the variance of all six muscles. The validation process indicated good day-to-day reliability of each equation, with similar error for flexor muscle models but slightly higher error in the extensor models when predicting activity levels for the second day of data (RMSEvalid ranging from 8.9% to 12.7% MVE). Detailed error analysis during validation revealed that inclusion of posture in the model effectively decreased error at grip forces above 25% maximum, but was detrimental at very low grip forces. This study presents a potential new tool to estimate forearm muscle loading in the workplace using grip force and posture, as a surrogate to use of a complex biomechanical model.