Effects of process variables for biodiesel production by transesterification

In this study, biodiesel production from various vegetable oils by transesterification was studied, to determine the optimum conditions. Experiments were carried out by using different kinds of catalysts (sodium hydroxide, potassium hydroxide, barium hydroxide, pyrolitic coke and wood ash) and feedstocks (corn oil, sunflower oil, soybean oil, olive pomace oil and cottonseed oil) at 65 °C and an agitation speed of 1000 rpm. The neutralization step with controlled pH was performed by treatment with phosphoric acid. An experimental design was used to evaluate the effects of the parameters such as types of vegetable oils, kinds of catalysts, reaction time, alcohol/oil volumetric ratio and amount of catalyst, on the methyl ester conversion. Using response surface methodology, a quadratic polynomial equation was obtained by multiple regression analysis. It was found that catalyst concentration was the most effective parameter. Sodium hydroxide and potassium hydroxide exhibited a superior catalytic behavior, whereas pyrolitic coke and wood ash had to be used in excess amount or for prolonged reaction times. Moreover, the properties such as viscosity, density, calorific value, acid value, and refractive index of the biodiesel were measured. The tri‐, di‐, monoacylglycerols and glycerol residuals in the methyl esters produced were also quantified by GC analysis.     

Transesterification of karanja (Pongamia pinnata) oil by solid basic catalysts

The transesterification of karanja oil with methanol was carried out using solid basic catalysts. Alkali metal‐impregnated calcium oxide catalysts, due to their strong basicity, catalyze the transesterification of triacylglycerols. The alkali metal (Li, Na, K)‐doped calcium oxide catalysts were prepared and used for the transesterification of karanja oil containing 0.48–5.75% of free fatty acids (FFA). The reaction conditions, such as catalyst concentration, reaction temperature and molar ratio of methanol/oil, were optimized with the solid basic Li/CaO catalyst. This catalyst, at a concentration of 2 wt‐%, resulted in 94.9 wt‐% of methyl esters in 8 h at a reaction temperature of 65 °C and a 12 : 1 molar ratio of methanol to oil, during methanolysis of karanja oil having 1.45% FFA. The yield of methyl esters decreased from 94.9 to 90.3 wt‐% when the FFA content of karanja oil was increased from 0.48 to 5.75%. The performance of this catalyst was not significantly affected in the presence of a high FFA content up to 5.75%. The catalytic activities of Na/CaO and K/CaO were also studied at the optimized reaction conditions. In these two cases, the reaction initially proceeds slowly, however, leading to similar yields as in the case of Li/CaO after 8 h of reaction time. The purified karanja methyl esters have an acid value of 0.36 mg KOH/g and an ester content of 98.6 wt‐%, which satisfy the American as well as the European specifications for biodiesel in terms of acid value and ester content.     

Tri-potassium phosphate as a solid catalyst for biodiesel production from waste cooking oil

Transesterification of waste cooking oil with methanol, using tri-potassium phosphate as a solid catalyst, was investigated. Tri-potassium phosphate shows high catalytic properties for the transesterification reaction, compared to CaO and tri-sodium phosphate. Transesterification of waste cooking oil required approximately two times more solid catalyst than transesterification of sunflower oil. The fatty acid methyl ester (FAME) yield reached 97.3% when the transesterification was performed with a catalyst concentration of 4 wt.% at 60 °C for 120 min. After regeneration of the used catalyst with aqueous KOH solution, the FAME yield recovered to 88%. Addition of a co-solvent changed the reaction state from three-phase to two-phase, but reduced the FAME yield, contrary to the results with homogeneous catalysts. The catalyst particles were easily agglomerated by the glycerol drops derived from the homogeneous liquid in the presence of co-solvents, reducing the catalytic activity.     

Transesterification of Refined Sunflower Oil to Biodiesel Using a CaO/ZSM-5 Powder Catalyst

The production of biodiesel from refined sunflower vegetable oil over basic CaO/ZSM-5 catalysts was investigated. Several catalysts with various loadings of CaO on ZSM-5 were prepared, calcined at 800 °C, and characterized by N₂ adsorption-desorption, X-ray diffraction, Fourier transform infrared spectroscopy, and CO₂-temperature-programmed desorption techniques. Calcined catalysts were tested in the transesterification reaction and reaction conditions were optimized by varying the catalyst-to-oil ratio and reaction time. The most active catalyst was the CaO/ZSM-5 catalyst with a 35 wt % loading which gave the highest fatty acid methyl ester yield. The high catalytic activity was attributed to the active basic sites generated following CaO addition. Furthermore, the catalyst demonstrated stability against the leaching process.     

Polyol-Derived Alkoxide/Hydroxide Base Catalysts II: Transesterification Reactions

Biodiesel, fatty acid methyl ester (FAME), was produced by transesterification of canola oil with methanol in the presence of a series of alkoxide/hydroxide base catalysts produced from glycerol, 1,2-propanediol, 1,3-propanediol, xylitol, or sorbitol produced by dehydration reaction of sodium hydroxide in the presence of polyols. Transesterification reactions proceeded efficiently in the presence of sodium alkoxide catalysts prepared at three different mole ratios of sodium hydroxide to glycerol (1:1, 2:1, and 3:1). The production of methyl ester during the course of the reaction was determined repeatedly and the reaction progress was compared with that achieved in a reaction catalyzed by freshly prepared anhydrous sodium methoxide as a standard catalyst. Sodium alkoxide/hydroxide catalysts activity during the first 2 min of the reaction was in the order of: sorbitol < xylitol < sodium methoxide < 1,2-propanediol < 1,3-propanediol < glycerol regardless of the mole ratio of sodium hydroxide to glycerol. All catalysts showed a higher methyl ester accumulation at higher ratios of sodium hydroxide to polyol and had the following order 1:1 < 2:1 < 3:1 (sodium hydroxide:glycerol). Several of these catalysts were as powerful as sodium methoxide in catalyzing the transesterification reaction at the same mole concentration. All alkoxide/hydroxide catalysts resulted in a high FAME accumulation (>95 wt%) in a single transesterification batch reaction.     

Transesterification of Palm-based Methyl Palmitate into Esteramine Catalyzed by Calcium Oxide Catalyst

The technology for transesterification reactions between methyl esters and alcohols is well established by using classical homogeneous alkaline catalysts, which provide high conversion of methyl esters to specialty or nonindigenous esters. However, in certain products where the purity of the esters is of concern, the removal of homogeneous catalysts after the completion of the reaction is a challenge in terms of production cost and water footprint. Therefore, a study to investigate the potential of heterogeneous catalysts was conducted on reactions between methyl palmitate and triethanolamine. The degree of basicity and active surface area of calcium oxide (CaO), zinc oxide (ZnO), and magnesium oxide (MgO) were first characterized by using temperature-programmed desorption (TPD-CO₂) and Brunauere–Emmett–Teller (BET), respectively. Among the metal oxides investigated, the CaO catalyst showed the best catalytic activity toward the transesterification process as it gave the highest conversion of methyl palmitate and yielded fatty esteramine compositions similar to the conventional homogeneous catalyst. The optimum transesterification condition by using the CaO catalyst utilized a lower vacuum system of approximately 200 mbar, which could minimize a considerable amount of energy consumption. Furthermore, low CaO dosage of 0.1% was able to give a conversion of 94.5% methyl ester and formed esteramine at 170 °C for 2 h. Therefore, the production of esterquats from esteramine may become more economically feasible through the methyl ester route by using the CaO catalyst, which can be recycled three times.     

酸催化制备生物柴油的研究

采用硫酸作催化剂,利用高酸值油脂与甲醇的酯交换反应,制备生物柴油。为了提高收率,采用了两次酯交换反应;考察了醇油摩尔比、催化剂用量、反应温度等因素对收率的影响。结果表明,当醇与油的摩尔比为1∶10,催化剂用量0.5%,反应时间2.0 h,反应温度150℃,压力0.4~0.6 MPa时,生物柴油的收率可达98%。     

Transesterification of edible and non-edible oils over basic solid Mg/Zr catalysts

A series of Mg–Zr catalysts with varying Mg to Zr ratios was prepared by co-precipitation method. These catalysts were characterized by BET surface area, X-ray diffraction, X-ray photo electron spectroscopy and temperature programmed desorption of CO₂. The catalytic activity of these catalysts was evaluated for the room temperature transesterification of both edible and non-edible oils to their corresponding fatty acid methyl esters. The catalyst with Mg/Zr (2:1 wt./wt.%) exhibited exceptional activity towards transesterification reaction within short reaction time. The effects of different reaction parameters such as catalyst to oil mass ratio, reaction temperature, reaction time and methanol to oil molar ratio were studied to optimize the reaction conditions. The reasons for the observed activity of these catalysts are discussed in terms of their basicity and other physico-chemical properties.     

Cerbera odollam (sea mango) oil as a promising non-edible feedstock for biodiesel production

This paper explores the feasibility of converting Cerbera odollam (sea mango) oil into biodiesel. The first part of this study focused on the extraction of oil from the seeds of C. odollam fruits, whereas the second part focused on the transesterification of the extracted oil to fatty acid methyl esters (FAME). The transesterification reactions were carried out using three different catalysts; sodium hydroxide (NaOH) as a homogenous catalyst, sulfated zirconia alumina and montmorillonite KSF as heterogeneous catalysts. The seeds were found to contain high percentage of oil up to 54% while the yield of FAME can reach up to 83.8% using sulfated zirconia catalyst.     

Transesterification of neat and used frying oil: Optimization for biodiesel production

In this study, the characteristics and performance of three commonly used catalysts used for alkaline-catalyzed transesterification i.e. sodium hydroxide, potassium hydroxide and sodium methoxide, were evaluated using edible Canola oil and used frying oil. The fuel properties of biodiesel produced from these catalysts, such as ester content, kinematic viscosity and acid value, were measured and compared. With intermediate catalytic activity and a much lower cost sodium hydroxide was found to be more superior than the other two catalysts. The process variables that influence the transesterification of triglycerides, such as catalyst concentration, molar ratio of methanol to raw oil, reaction time, reaction temperature, and free fatty acids content of raw oil in the reaction system, were investigated and optimized. This paper also studied the influence of the physical and chemical properties of the feedstock oils on the alkaline-catalyzed transesterification process and determined the optimal transesterification reaction conditions that produce the maximum ester content and yield.     

Biodiesel production using tetramethyl- and benzyltrimethyl ammonium hydroxides as strong base catalysts

In recent years, the acceptance of fatty acid methyl esters (biodiesel) as an alternative fuel has rapidly grown in EU. The most common method for biodiesel production is based on triglyceride transesterification to methyl esters with dissolved sodium hydroxide in methanol as catalyst. In this study, cottonseed oil and used frying oil were subjected to the transesterification reaction with tetramethyl ammonium hydroxide and benzyltrimethyl ammonium hydroxide as strong base catalysts. This work investigates the optimum conditions for biodiesel production using amine-based liquid catalysts. Biodiesel ester content was strongly related with the type of feedstock and the reaction variables, such as those of the catalyst concentration, methanol to oil molar ratio, and reaction time. The overall results suggested that the transesterification of cottonseed oil achieved high conversion rates with both catalysts, while the use of waste oil resulted in lower yields of methyl esters due to the possible formation of amides.     

Synthesis of Biodiesel from Canola Oil Using Heterogeneous Base Catalyst

A series of alkali metal (Li, Na, K) promoted alkali earth oxides (CaO, BaO, MgO), as well as K₂CO₃ supported on alumina (Al₂O₃), were prepared and used as catalysts for transesterification of canola oil with methanol. Four catalysts such as K₂CO₃/Al₂O₃ and alkali metal (Li, Na, K) promoted BaO were effective for transesterification with >85 wt% of methyl esters. ICP-MS analysis revealed that leaching of barium in ester phase was too high (~1,000 ppm) when BaO based catalysts were used. As barium is highly toxic, these catalysts were not used further for transesterification of canola oil. Optimization of reaction conditions such as molar ratio of alcohol to oil (6:1–12:1), reaction temperature (40–60 °C) and catalyst loading (1–3 wt%) was performed for most efficient and environmentally friendly K₂CO₃/Al₂O₃ catalyst to maximize ester yield using response surface methodology (RSM). The RSM suggested that a molar ratio of alcohol to oil 11.48:1, a reaction temperature of 60 °C, and catalyst loading 3.16 wt% were optimum for the production of ester from canola oil. The predicted value of ester yield was 96.3 wt% in 2 h, which was in agreement with the experimental results within 1.28%.     

Optimization of the reaction parameters for fast pseudo single-phase transesterification of sunflower oil

Transesterification of sunflower oil with methanol was carried out using potassium hydroxide and methoxide as catalysts and MTBE as cosolvent. The aim of this work was to study and optimize the reaction parameters. Chosen parameters were reaction time, catalyst amount and methanol amount (expressed as catalyst-to-oil and methanol-to-oil molar ratios, respectively). The response variables were methyl ester content (ME) and acid value (AV) due to their relationship with the completion and yield reaction, respectively. A factorial plus composite design was developed to carry out the optimization. From this design, several quadratic models have been used to fit the experimental data. All the factors studied had a positive influence on methyl ester content and acid value, except the methanol amount on acid value. For methoxide catalyst, optimum values were 0.235 catalyst to oil molar ratio, 12 methanol to oil molar ratio and 5 min reaching 99 wt.% ME and 0.20 mg KOH/g of AV.     

Mesoporous Tin-Triflate Based Catalysts for Transesterification of Sunflower Oil

Unimodal porous system (denoted as SnTf-MCM-41) and bimodal porosity (denoted as SnTf-UVM-7) were prepared in a two-step synthesis. The triflic acid was incorporated into previously synthesized Sn-containing porous silicas. Chemical analysis was carried out by electron probe microanalysis (EPMA), textural properties were determined by transmission electron microscopy (TEM) and from nitrogen adsorption–desorption isotherms (77 K), while structural characterization by X-ray absorption near-edge structure (XANES), X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) measurements. The structural characterization provided evidences on the direct interaction of triflate with incorporated tin species. The acidity of these catalysts was determined from the ammonia chemisorption measurements. The catalysts have been tested for transesterification of sunflower oil under both microwave and ultrasound activation. These experiments showed a direct reaction between the acidity of the catalysts and catalytic performances. No leaching of the triflate species or catalyst deactivation have been detected over several runs.     

Microwave assisted transesterification of rapeseed oil

Rapeseed is one of the important vegetable oil sources for biodiesel production due to its high oil content (around 40%). In this study rapeseed oil was converted to biodiesel by transesterification using microwave heating. Experiments were carried out in the presence of two different alkali catalysts which are sodium hydroxide and potassium hydroxide. Effects of various reaction parameters such as catalyst ratio, reaction temperature and time were investigated. Mono-, di- and triglyceride content of biodiesel were determined by gas chromatography analysis. Yield and purity (ester content) percentages of biodiesel were specified in weight, which are 88.3–93.7% and 87.1–99.4%, respectively. The results indicated that microwave heating has effectively increased the biodiesel yield and decreased the reaction time.     

Transesterification of brazilian vegetable oils with methanol over ion-exchange resins

The transesterification of several Brazilian vegetable oils with methanol was carried out at 60°C in the presence of several ion-exchange resins having different structures. The vegetable oils used were from Babassu coconut, corn, palm, palm kernel, and soybean. The effect of the methanol/oil mole ratio and the influences of the structure of the ion-exchange resin and the type of vegetable oil used on the catalytic activity of the ionexchange resins were investigated. The resins used were Amberlyst 15, Amberlyst 31, Amberlyst 35, and Amberlyst 36. Amberlyst 15 produced the best results for the transesterification of vegetable oils. The methyl ester yield is higher for palm kernel oil and Babassu coconut oil than for soybean oil, probably owing to their higher content of shorter-chain FA. Therefore, it was shown that the catalytic activity of the resin depends on the FA composition of the vegetable oil employed.     

Conversion of waste cooking oil to biodiesel using ferric sulfate and supercritical methanol processes

In this comparative study, conversion of waste cooking oil to methyl esters was carried out using the ferric sulfate and the supercritical methanol processes. A two-step transesterification process was used to remove the high free fatty acid contents in the waste cooking oil (WCO). This process resulted in a feedstock to biodiesel conversion yield of about 85-96% using a ferric sulfate catalyst. In the supercritical methanol transesterification method, the yield of biodiesel was about 50-65% in only 15 min of reaction time. The test results revealed that supercritical process method is probably a promising alternative method to the traditional two-step transesterification process using a ferric sulfate catalyst for waste cooking oil conversion. The important variables affecting the methyl ester yield during the transesterification reaction are the molar ratio of alcohol to oil, the catalyst amount and the reaction temperature. The analysis of oil properties, fuel properties and process parameter optimization for the waste cooking oil conversion are also presented.     

Potassium leaching during triglyceride transesterification using K/γ-Al2O3 catalysts

A K/γ-Al₂O₃ catalyst was prepared using the wet impregnation method with K₂CO₃ as a precursor salt. During the activation process, a clear interaction between potassium carbonate-derived species and the support took place resulting in the formation of K aluminate-like species, as observed by evolved gas analysis by mass spectrometry (EGA-MS) and infrared spectroscopy (FTIR). This catalyst was tested in the transesterification of sunflower oil with methanol, achieving a methyl ester yield close to 100% after 1 h. However, when it was used in successive runs the catalyst showed a strong decrease in its catalytic performance. It is established experimentally that the performance in the first run was mainly due to a homogeneous contribution from active basic species dissolved in methanol. The leaching of potassium species in the reaction media was not avoided although a clear interaction between active phase and support was observed. The present work stresses the obligation of the reutilization and of the verification of the leaching of active species in analogous catalytic systems based on alkaline and alkaline-earth metal oxides when used in the transesterification reaction with methanol.     

Heterogeneous transesterification processes by using CaO supported on zinc oxide as basic catalysts

Zinc oxide, obtained by thermal decomposition of zinc oxalate, has been impregnated with different amounts of calcium oxide, and used as solid catalyst for transesterification processes. Catalysts have been characterized by chemical analysis, XRD, XPS, FT-IR, SEM, N₂ adsorption–desorption at 77 K and CO₂-TPD. The catalytic behaviour has been evaluated by choosing two transesterification processes: a simple model such as the reaction between ethyl butyrate and methanol and the production of biodiesel from sunflower oil and methanol. Calcium oxide is stabilized by filling the mesoporous network of ZnO, as reveal the corresponding pore size distributions, thus avoiding the lixiviation of the active phase in the reaction medium. These supported CaO catalysts, thermally activated at 1073 K, can give rise to FAME (fatty acid methyl esters) yield higher than 90%, after 2 h of reaction, when a methanol:oil molar ratio of 12 and 1.3 wt% of the catalyst with a 16 wt% CaO were employed.     

Alum as a heterogeneous catalyst for the transesterification of palm oil

Alum has been taken beyond its traditional roles as a water treatment chemical and a confectionary additive to a new role as a catalytic precursor in biodiesel production. Its catalytic potentials were empirically proved via palm oil transesterification with methanol and application of solid state instrumental characterization techniques. The catalyst was very clean, efficient, simple and cheap to produce, and could be clearly separated from the reaction products. When the reaction was carried out under the conditions of catalyst to oil ratio of 7.09 wt%, reaction time of 12 h and temperature of 170 °C, methanol to oil molar ratio of 18:1 and catalyst preconditioned at 550 °C, the yield of fatty acid methyl ester (FAME) obtained was 92.5 wt%.