Effect of Wheel Live Load on Shear Behavior of Precast Reinforced Concrete Box Culverts

This study reports on a part of a comprehensive study to evaluate the shear capacity of the precast reinforced concrete box culverts. Six full-scale 2.4?m (8?ft) span box culverts were tested to failure by subjecting each culvert to the AASHTO HS-20 wheel load. The location of the wheel load was varied from the tip of the haunch as a function of the top slab effective depth in order to identify the critical shear location. Each test specimen was loaded incrementally up to failure in which crack initiation and propagation were identified and recorded in each load step. In some specimens the top slab compression distribution steel was precluded during specimen fabrication the effect of which was shown to be insignificant in culvert’s performance experimentally. Even though the test specimens were loaded to introduce shear behavior, it was shown that all the test specimens behaved in flexural mode up to and beyond standard factored live load. The test specimens only experienced shear cracks at loads equivalent to approximately twice of the aforementioned factored load. This study concludes that shear is not the governing behavioral mode for the concrete box culverts, and the live load distribution width equations along with the provisions for shear transfer devices for box culverts reported in the current standard need to be revisited.     

Experimental Investigation of Shear Capacity of Precast Reinforced Concrete Box Culverts

This study presents an experimental program to investigate the shear capacity of precast reinforced concrete box culverts. Each culvert was subjected to monotonically increasing load through a 254?mm×508?mm (10?in.×20?in.) load plate in order to simulate the HS20 truckload per AASHTO 2005. Instrumentation included strain gauges, high-resolution laser deflection sensor, and automated data acquisition. Four tests were conducted on 1.22?m×1.22?m×1.22?m (4?ft×4?ft×4?ft) box culverts. The location of the load plate was varied to identify the position, which introduces the maximum shear stresses. Laser sensor data and dial gauge readings were recorded to measure the deflection profile of the box culvert. Strain gauges were placed on the steel reinforcement to measure axial strain at locations of maximum positive and negative bending moments. The test results include reporting the loads at which each crack initiated and propagated. The displacement profile of the top slab from the laser instrumentation output along with the load versus maximum deflection for each culvert is also reported.     

Experimental Performance of Full-Depth Precast, Prestressed Concrete Overhang, Bridge Deck Panels

The performance of a new full-depth precast overhang panel system for concrete bridge decks is investigated experimentally. In contrast to conventional cast-in-place deck overhangs, the proposed full-depth precast overhang system has the potential to speed up construction, reduce costs, and improve safety. Load-deformation behavior up to factored design load limits is first investigated. The panel is then loaded near its edge to examine the collapse capacity and the associated failure modes—particularly the influence of panel-to-panel connections that exist, transverse to the bridge deck axis. Comparative tests are also conducted with a conventional cast-in-place overhang system. When compared to the conventional cast-in-place overhang behavior, the experimental results show that the precast full-depth overhang introduces different behavior modes, largely due to the influence of the partial depth panel-to-panel connection, which reduces the capacity by some 13%.     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Structural Behavior of FRP Composite Bridge Deck Panels

Fiber-reinforced polymer (FRP) composite bridge deck panels are high-strength, corrosion resistant, weather resistant, etc., making them attractive for use in new construction or retrofit of existing bridges. This study evaluated the force-deformation responses of FRP composite bridge deck panels under AASHTO MS 22.5 (HS25) truck wheel load and up to failure. Tests were conducted on 16 FRP composite deck panels and four reinforced concrete conventional deck panels. The test results of FRP composite deck panels were compared with the flexural, shear, and deflection performance criteria per Ohio Department of Transportation specifications, and with the test results of reinforced concrete deck panels. The flexural and shear rigidities of FRP composite deck panels were calculated. The response of all panels under service load, factored load, cyclic loading, and the mode of failure were reported. The tested bridge deck panels satisfied the performance criteria. The safety factor against failure varies from 3 to 8.     

Wheel Load Distribution in Simply Supported Concrete Slab Bridges

This paper presents the results of a parametric study related to the wheel load distribution in one-span, simply supported, multilane, reinforced concrete slab bridges. The finite-element method was used to investigate the effect of span length, slab width with and without shoulders, and wheel load conditions on typical bridges. A total of 112 highway bridge case studies were analyzed. It was assumed that the bridges were stand-alone structures carrying one-way traffic. The finite-element analysis (FEA) results of one-, two-, three-, and four-lane bridges are presented in combination with four typical span lengths. Bridges were loaded with highway design truck HS20 placed at critical locations in the longitudinal direction of each lane. Two possible transverse truck positions were considered: (1) Centered loading condition where design trucks are assumed to be traveling in the center of each lane; and (2) edge loading condition where the design trucks are placed close to one edge of the slab with the absolute minimum spacing between adjacent trucks. FEA results for bridges subjected to edge loading showed that the AASHTO standard specifications procedure overestimates the bending moment by 30% for one lane and a span length less than 7.5 m (25 ft) but agrees with FEA bending moments for longer spans. The AASHTO bending moment gave results similar to those of the FEA when considering two or more lanes and a span length less than 10.5 m (35 ft). However, as the span length increases, AASHTO underestimates the FEA bending moment by 15 to 30%. It was shown that the presence of shoulders on both sides of the bridge increases the load-carrying capacity of the bridge due to the increase in slab width. An extreme loading scenario was created by introducing a disabled truck near the edge in addition to design trucks in other lanes placed as close as possible to the disabled truck. For this extreme loading condition, AASHTO procedure gave similar results to the FEA longitudinal bending moments for spans up to 7.5 m (25 ft) and underestimated the FEA (20 to 40%) for spans between 9 and 16.5 m (30 and 55 ft), regardless of the number of lanes. The new AASHTO load and resistance factor design (LRFD) bridge design specifications overestimate the bending moments for normal traffic on bridges. However, LRFD procedure gives results similar to those of the FEA edge+truck loading condition. Furthermore, the FEA results showed that edge beams must be considered in multilane slab bridges with a span length ranging between 6 and 16.5 m (20 and 55 ft). This paper will assist bridge engineers in performing realistic designs of simply supported, multilane, reinforced concrete slab bridges as well as evaluating the load-carrying capacity of existing highway bridges.     

Compound Shear-Flexural Capacity of Reinforced Concrete–Topped Precast Prestressed Bridge Decks

Modern concrete bridge decks commonly consist of stay-in-place (SIP) precast panels seated on precast concrete beams and topped with cast-in-place (CIP) reinforced concrete. Such composite bridge decks have been experimentally tested by various researchers to assess structural performance. However, a failure theory that describes the failure mechanism and accurately predicts the corresponding load has not been previously derived. When monotonically increasing patch loads are applied, delamination occurs between the CIP concrete and SIP panels, with a compound shear-flexure mechanism resulting. An additive model of flexural yield line failure in the lower SIP precast prestressed panels and punching shear in the upper CIP-reinforced concrete portion of the deck system is derived. Analyses are compared to full-scale experimental results of a tandem wheel load straddling adjacent SIP panels and a trailing wheel load on a single panel. Alone, both yield line and punching-shear theories gave poor predictions of the observed failure load; however, the proposed compound shear-flexure failure mechanism load capacities are within 2% accuracy of the experimentally observed loads. Better estimation using the proposed theory of composite SIP-CIP deck system capacities will aid in improving the design efficiency of these systems.     

Modified Yield Line Theory for Full-Depth Precast Concrete Bridge Deck Overhang Panels

Full-depth precast deck slab cantilevers also referred to as full-depth precast concrete bridge deck overhang panels are becoming increasingly popular in concrete bridge deck construction. To date, no simple theory is able to estimate the overhang capacity of full-depth concrete bridge deck slabs accurately. Observations suggest that interaction between flexure and shear is likely to occur as neither alone provides an accurate estimate of the load-carrying capacity. Therefore, modified yield line theory is presented in this paper, which accounts for the development length of the mild steel reinforcing to reach yield strength. Failure of the full-depth panels is influenced by the presence of the partial-depth transverse panel-to-panel seam. When applying a load on the edge of the seam, the loaded panel fails under flexure while the seam fails in shear. Through the use of the modified yield line theory coupled with a panel-to-panel shear interaction, analytical predictions are accurate within 1–6% of experimental results for critical cases.     

Analysis and Design Procedure for FRP-Strengthened Prestressed Concrete T-Girders Considering Strength and Fatigue

Controlling the prestressing strand-stress range in precracked prestressed concrete girders is critical in the FRP strengthening process to avoid long-term fatigue failures. This paper will address the details of a design procedure that was developed to satisfy target-strengthening requirements while imposing stress range serviceability limits. Two main CFRP flexural strengthening designs were established for use in the experimental program herein. In the first, the amount of CFRP was designed to limit the average strand-stress range to 125?MPa (18?ksi), as per AASHTO requirements, under service live load while maintaining the service-ultimate moment relationship constant. The second design was intended to double the strand-stress range under service live load while keeping the same service-ultimate moment relationship. This was accomplished with iterative cycles of nonlinear sectional analysis to determine the amount of external CFRP reinforcement needed to yield both the targeted stress range and ultimate capacity. The girders were overly reinforced for shear with internal steel stirrups. However, external CFRP stirrups were used to prevent the longitudinal CFRP from premature separation and to develop full flexural capacity. The ACI 318-05 model for shear friction was used for this purpose. The paper also presents analysis results to qualify the experimental behavior of the tested girders. Load-deflection, load-strain, and moment-strand stress variations are seen to have excellent correlation with corresponding experimental curves. CFRP is shown to develop higher strains across cracks relieving strand stresses at these critical locations.     

Structural Behavior of Short Span Precast Channel Beam Bridges without Shear Reinforcement

This paper presents findings of a research study conducted by the writers for the Arkansas State Highway and Transportation Department. The study investigated precast nonprestressed concrete channel beam sections cast without shear reinforcement used in short, multispan bridges. The original objective of the study was to establish a correlation for inspection purposes between the beam’s visual deteriorated state and its corresponding approximate structural capacity. However, during four-point load testing of 33 beams, it was found that beam strength was more a function of a beam’s concrete compression strength rather than deterioration state. A national survey of state transportation departments within the contiguous states was conducted by the authors and found that 13 states currently use precast channel beam bridges. The particular section considered in this paper is a 5.79?m (19?ft) precast channel beam section used to cross small streams and depressions; however constructed without shear reinforcing steel. Bridges using these sections were constructed in the 1950s through to the early 1970s and were designed for H15 loading. Thirty-three formally in-service beams, in various states of deterioration, were load tested. The writers found that the majority of the beams exhibited load capacity greater than the initially required H15 design strength. Second, member strength was a function of concrete compressive strength. Of the 33 beams load tested, 28 beams showed ductile behavior; conversely, the other five beams failed without exhibiting a yield plateau.     

Nondestructive Evaluation of the I-40 Bridge over the Rio Grande River

A nondestructive strength evaluation of the I-40 Bridge over the Rio Grande River in Albuquerque, N.M. was completed for the New Mexico Department of Transportation (NMDOT). The I-40 Bridge is a precast, prestressed concrete girder bridge located within 3?mi. of the “Big I” interchange carrying Interstates I-40 and I-25. Because of its location, the I-40 Bridge is subjected to large amounts of heavy truck traffic. The primary objective of the study reported herein was to determine a more accurate capacity rating for the I-40 Bridge and thus, reduce the number of overweight vehicle permit denials. To achieve this objective, a conventional rating analysis is first performed based on American Association of State Highway and Transportation Officials (AASHTO) guidelines. A diagnostic load test and a finite-element analysis are then completed. Details of the AASHTO rating analysis as well as the approach by which measured girder strains from the load test and finite-element results were considered in the capacity rating of the I-40 Bridge are discussed. Findings from the study confirmed that the capacity ratings of the I-40 Bridge could be safely increased by a factor of 1.7.     

Bond Length of CFRP Composites Attached to Precast Concrete Walls

Carbon fiber composite connections for hollow-core precast concrete wall panels have been investigated with respect to bond behavior. A panel assembly made up of three precast concrete walls was loaded in the in-plane direction using a cyclic quasi-static load, which was transferred to the wall interface as a shear force. The application of the carbon-fiber-reinforced polymer (CFRP) composite was varied in the covered area, number and orientation of plies, and the concrete surface preparation. An expression, which compares well with the experimental findings, is presented for the effective bond length of carbon fiber composite sheets. The effective bond length of the connection depends on the peel-off shear strength of the concrete, the maximum tensile strain in the composite, the modulus of elasticity of the composite, and thickness of the composite plate.     

Live Load Distribution Formulas for Single-Span Prestressed Concrete Integral Abutment Bridge Girders

In this study, live load distribution formulas for the girders of single-span integral abutment bridges (IABs) are developed. For this purpose, two and three dimensional finite-element models (FEMs) of several IABs are built and analyzed. In the analyses, the effects of various superstructure properties such as span length, number of design lanes, prestressed concrete girder size, and spacing as well as slab thickness are considered. The results from the analyses of two and three dimensional FEMs are then used to calculate the live load distribution factors (LLDFs) for the girders of IABs as a function of the above mentioned parameters. The LLDFs for the girders are also calculated using the AASHTO formulas developed for simply supported bridges (SSBs). The comparison of the analyses results revealed that LLDFs for girder moments and exterior girder shear of IABs are generally smaller than those calculated for SSBs using AASHTO formulas especially for short spans. However, AASHTO LLDFs for interior girder shear are found to be in good agreement with those obtained for IABs. Consequently, direct live load distribution formulas and correction factors to the current AASHTO live load distribution equations are developed to estimate the girder live load moments and exterior girder live load shear for IABs with prestressed concrete girders. It is observed that the developed formulas yield a reasonably good estimate of live load effects in prestressed concrete IAB girders.     

Live Load Distribution in Girder Bridges Subject to Oversized Trucks

A significant challenge facing motor carriers and engineers in this nation is the limitation of vehicle size and weight based on pavement and bridge capacity. However, the current demands of society and industry occasionally require a truck to carry a load that exceeds the size and weight of the legal limit. In these cases, engineering analysis is required before a permit is issued to ensure the safety of the structures and roadways on the vehicle's route. A truck with a wheel gauge larger than the standard 1.83 m (6 ft) gauge requires additional engineering effort because the wheel load girder distribution factors (GDFs) established by AASHTO cannot be used to accurately estimate the live load in the girders. In this study, the finite-element method is used to develop modification factors for the AASHTO flexure and shear GDFs to account for oversized trucks. The results of the analysis showed that the use of the proposed modification factors with the specification-based GDFs can help increase the allowable loads on slab-on-girder bridges.     

Structural Behavior of Single Key Joints in Precast Concrete Segmental Bridges

A group of five full-depth male–female shear key specimens were match cast and tested to examine the shear capacity of epoxy-jointed single keys. Another group of four specimens were match cast using full-scale dimensions of a segmental construction bridge deck system for testing the fatigue and water tightness at a segment joint. Both cold-weather and hot-weather epoxy types were used to join the specimens. In addition to the experimental testing, finite-element analysis was also used to model the static response of the joint specimens. The observed failure mode of all shear-key specimens was fracture of concrete along the joint with shearing of the key. Good agreement was observed between the experimental test results and the finite-element analysis in terms of the failure mode of unreinforced specimen and the load of crack initiation of the specimens. Fatigue loading had a minor effect on the behavior of the posttensioning bars. The contribution of either the cold-weather or hot-weather epoxies to the joint shear strength was significant knowing that for similar concrete properties, the hot-weather epoxy specimens showed an increase of about 28% in the shear capacity, in comparison to the cold-weather epoxy specimens. The excellent performance of the epoxy-jointed shear keys was verified by field application on a prototype model simulating a portion of the Wacker Drive Bridge system. It was concluded that implementing AASHTO procedures result in conservative estimates of the shear strength of the single keyed joint since it neglects the contribution of the epoxy and underestimates the strength of the key itself.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Relaxing the Stud Spacing Limit for Full-Depth Precast Concrete Deck Panels Supported on Steel Girders (Phase I)

The AASHTO LRFD Bridge Design Specifications state that the spacing between the shear connectors for steel girders should not exceed 610 mm (24 in.). This decision was made based on research conducted more than three decades ago. The goal of this research is to investigate the possibility of extending this limit to 1,220 mm (48 in.) for stud clusters used with full-depth precast concrete deck panels installed on steel girders. This paper presents the history of the 610 mm (24 in.) limit, various formulas developed to calculate fatigue and design capacity for stud clusters and concerns about extending the current LRFD limit. This paper also presents information on the first phase of the experimental investigation, which is conducted on push-off specimens to validate extending the limit to 1,220 mm (48 in.).     

Shear Lag Effect in Simply Supported Prestressed Concrete Box Girder

In this paper, derivation and computed formulas are provided for the shear lag coefficient in a simply supported prestressed concrete box girder under dead load. In the case of prestressed tendons having parabolic configurations, formulas to compute the shear lag effect are also developed. The magnitude of upward loading intensity caused by prestress as well as the relationship between the height of the box girder and the sag of prestressed tendons have been fully treated. Conclusions are drawn that the shear lag effect caused by dead load and prestress force is equivalent to dead load acting alone, provided that the prestressed tendon is set up with a parabolic profile. Shear lag effect caused by movable load is also analyzed according to the eccentricity of the load to the half-width ratio of the box girder. Charts were prepared to predict the shear lag coefficient for live load. Finally, having considered the shear deformation of flanges, the deflection of box girders is studied for both uniformly distributed load and concentrated load. Examples are given for illustrative purpose.     

Steel Girder Design per AASHTO LRFD Specifications (Part 2)

This is the second of two companion papers discussing and illustrating the AASHTO LRFD Bridge Design Specifications for the design of steel girders subject to flexure and shear. In the first paper, notation was introduced that allows reformulation of the AASHTO design equations in a more convenient format and the design of steel I-girders in flexure was presented. The second paper addresses design of box girders for flexure and design of box and I-girders for shear. The design approach is illustrated by two detailed example problems.     

Influence of Reinforcement on the Behavior of Concrete Bridge Deck Slabs Reinforced with FRP Bars

This paper presents the results of an experimental study to investigate the role of each layer of reinforcement on the behavior of concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars. Four full-scale concrete deck slabs of 3,000?mm length by 2,500?mm width and 200?mm depth were constructed and tested in the laboratory. One deck slab was reinforced with top and bottom mats of glass FRP bars. Two deck slabs had only a bottom reinforcement mat with different reinforcement ratios in the longitudinal direction, while the remaining deck slab was constructed with plain concrete without any reinforcement. The deck slabs were supported on two steel girders spaced at 2,000?mm center to center and were tested to failure under a central concentrated load. The three reinforced concrete slabs had very similar behavior and failed in punching shear mode at relatively high load levels, whereas the unreinforced slab behaved differently and failed at a very low load level. The experimental punching capacities of the reinforced slabs were compared to the theoretical predictions provided by ACI 318-05, ACI 440.1R-06, and a model proposed by the writers. The tests on the four deck slabs showed that the bottom transverse reinforcement layer has the major influence on the behavior and capacity of the tested slabs. In addition, the ACI 318-05 design method slightly overestimated the punching shear strength of the tested slabs. The ACI 440.1R-06 design method yielded very conservative predictions whereas the proposed method provided reasonable yet conservative predictions.