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1.
闫鹏  程易 《化工进展》2022,41(7):3446-3454
采用反应-分离集成的膜反应器进行分布式制氢,对简化工艺、降低能耗、提升技术经济性至关重要。本文采用数学模型对甲烷蒸汽重整制氢过程膜反应器进行模拟,系统分析了渗透侧操作策略、反应压力、反应温度、钯基膜性能、催化剂性能对反应器行为的影响;并以1m3/h甲烷最大程度转化为目标进行分布式制氢案例分析,详细比较膜反应器技术与“常规反应器+膜分离”工艺技术。结果表明,膜反应器在反应压力30atm(1atm=101325Pa)、反应温度500℃下操作可实现紧凑设计,比“常规反应器+膜分离”工艺技术具有明显优势,但是亟需研发更佳活性(10倍)的钯基膜和催化剂以实现显著的过程强化。模拟结果可为不同规模分布式制氢膜反应器的操作与设计及进一步的性能强化提供指导。  相似文献   

2.
采用阳离子交换与Cu3(BTC)2原位合成相结合制备Cu3(BTC)2-MMT,同时,借助3-氨基丙基三乙氧基硅烷(KH550)氨基功能化制备Cu3(BTC)2-MMT-NH2杂化材料。然后,将杂化材料添加到聚乙烯胺(PVAm)基质中作为选择性涂层涂覆到聚砜(PSf)支撑体上,制备了PVAm/Cu3(BTC)2-MMT-NH2混合基质膜。通过XRD和FTIR对杂化材料的晶态结构和化学结构进行了表征,同时采用ATR-FTIR证实了Cu3(BTC)2-MMT-NH2杂化材料与PVAm基质之间存在氢键相互作用。系统性研究了PVAm/Cu3(BTC)2-MMT-NH2混合基质膜中MMT阳离子交换量、Cu3(BTC)2-MMT与KH550的质量比、Cu3(BTC)2-MMT-NH2的负载量、操作压力、湿膜厚度、操作温度以及混合气作为原料气对膜CO2渗透性、CO2/N2选择性的影响。结果表明:在纯气气氛,操作温度为25℃、操作压力为1 bar(1 bar=0.1 MPa)的条件下,当Cu3(BTC)2-MMT-NH2负载量为3%(质量)时,膜的气体分离性能最优,CO2渗透率为203 GPU(1GPU=10-6 cm3·cm-2·s-1·cmHg-1,1 cmHg=1333.22 Pa),CO2/N2选择性为100.7,远高于添加MMT、Cu3(BTC)2和MMT/Cu3(BTC)2混合物的混合基质膜。这是由于Cu3(BTC)2-MMT-NH2具有层间快速传递通道且与聚合物基质有良好的相容性。此外,混合气测试条件下,混合基质膜运行360 h,仍能保持优异的CO2分离性能稳定性。  相似文献   

3.
采用阳离子交换与Cu3(BTC)2原位合成相结合制备Cu3(BTC)2-MMT,同时,借助3-氨基丙基三乙氧基硅烷(KH550)氨基功能化制备Cu3(BTC)2-MMT-NH2杂化材料。然后,将杂化材料添加到聚乙烯胺(PVAm)基质中作为选择性涂层涂覆到聚砜(PSf)支撑体上,制备了PVAm/Cu3(BTC)2-MMT-NH2混合基质膜。通过XRD和FTIR对杂化材料的晶态结构和化学结构进行了表征,同时采用ATR-FTIR证实了Cu3(BTC)2-MMT-NH2杂化材料与PVAm基质之间存在氢键相互作用。系统性研究了PVAm/Cu3(BTC)2-MMT-NH2混合基质膜中MMT阳离子交换量、Cu3(BTC)2-MMT与KH550的质量比、Cu3(BTC)2-MMT-NH2的负载量、操作压力、湿膜厚度、操作温度以及混合气作为原料气对膜CO2渗透性、CO2/N2选择性的影响。结果表明:在纯气气氛,操作温度为25℃、操作压力为1 bar(1 bar=0.1 MPa)的条件下,当Cu3(BTC)2-MMT-NH2负载量为3%(质量)时,膜的气体分离性能最优,CO2渗透率为203 GPU(1GPU=10-6 cm3·cm-2·s-1·cmHg-1,1 cmHg=1333.22 Pa),CO2/N2选择性为100.7,远高于添加MMT、Cu3(BTC)2和MMT/Cu3(BTC)2混合物的混合基质膜。这是由于Cu3(BTC)2-MMT-NH2具有层间快速传递通道且与聚合物基质有良好的相容性。此外,混合气测试条件下,混合基质膜运行360 h,仍能保持优异的CO2分离性能稳定性。  相似文献   

4.
Methods for preparation of carbon/silicalite-1 composite membranes have been developed. First, silicalite-1 membranes were prepared by in-situ hydrothermal synthesis on both porous alumina and metal disks. Preparation of the carbon/silicalite-1 composite membranes was accomplished by polymerizing furfuryl alcohol on the surface of the silicalite-1 membrane, followed by carbonizing the polymer layer in an inert atmosphere at 773 K. The pure silicalite-1 membrane showed no selectivity for single gases, indicating the presence of intercrystalline diffusion and viscous flow as the dominant transport mechanism. The carbon/zeolite composite membrane exhibited ideal selectivities for He/N2, CO2/N2, and N2/CH4 of 11.99, 17.12, and 3.58 at room temperature. No permeation of n-butane and i-butane for the composite membrane was detected up to temperatures of 453 K, indicating that the pore size for the composite membrane was approximately 0.4 nm. By carefully oxidizing the carbon layer in air at 623 K, the pore size of the composite membrane was adjusted such that n-butane permeation could be detected. No permeation of i-butane was apparent, suggesting that the pore size of the composite membrane had been enlarged to approximately 0.5 nm. Further oxidation of the carbon layer produced a finite n-/i-C4H4 ideal selectivity, indicating that the pore size of the membrane was now larger than 0.55 nm. Therefore, selective oxidation of the carbon layer can be used to control the pore size of the composite membrane.  相似文献   

5.
Catalytic combustion of methane over Pd and Pt/SiO2/-Al2O3 membranes was studied in the temperature range 300–650 °C. Fuel and oxygen were fed at opposite membrane sides. In order to improve reactor controllability the -Al2O3 membranes were impregnated with SiO2 sol resulting to smaller pore size. Methane conversions up to 100% for the palladium membrane and up to 42% for the platinum membrane were achieved. The results indicated a transition from kinetic to mass transfer control within the temperature range investigated. This was accompanied by reduction of methane slip from tube to shell side with increasing temperature. CO and H2 were detected in the product gases of the palladium membrane. Their concentration could be reduced by applying a trans-membrane pressure difference. Low concentrations of CO were observed for the Pt/SiO2/-Al2O3 membrane, while no CO or H2 were detected for a Pd/-Al2O3 membrane operating in dead-end configuration.  相似文献   

6.
Development in highly active catalysts for the reforming of methane with H2O, CO2, and H2O+CO2, and partial oxidation of methane was conducted to produce hydrogen with high reaction rates. A Ni-based three-component catalyst such as Ni---La2O3---Ru or Ni---Ce2O3---Pt supported on alumina wash-coated ceramic fiber in a plate shape was very suitable for both reactions. The catalyst composition was set at 10 wt.-% Ni, 5.6 wt.-% La203, and 0.57 wt.-% Ru for example, or molar ratios of these components were 1:0.2:0.03. Even with such a low concentration, the precious metal enhanced the reaction rate markedly, and this synergistic effect was ascribed to the hydrogen spillover effect through the part of precious metal and it resulted in a more reduced surface of the main catalyst component. In particular, a marked enhancement in the reaction rate of CO2-reforming of methane was observed by the modification of a low concentration Rh to the Ni---Ce203---Pt catalyst. Very high space-time yields of H2 (i.e., 8300 mol/1 h in partial oxidation of methane at 600°C with a methane conversion of 37.5%, and 3585 mol/1 h in CO2reforming of methane at 600°C with a methane conversion of 58%) were realized in those reactions. By combining the catalytic combustion reaction, methane conversion to syngas was markedly enhanced, and even with a very short contact time (10 ms) the conversion of methane increased more than that at 50 ms. The space-time yield of hydrogen amounted to 2,780 mol/1 h with a methane conversion of 90% at 700°C. Furthermore, in a reaction of CH4---CO2---H2O---O2 on the four components catalyst, an extraordinarily high space-time yield of hydrogen, 12 190 mol/1 h, could be realized under the conditions of very high space velocity (5 ms).  相似文献   

7.
The development of a nickel composite membrane with acceptable hydrogen permselectivity at high temperature in a membrane reactor for the highly endothermic dry reforming of methane reaction was the purpose of this work. A thin, catalytically inactive nickel layer, deposited by electroless plating on asymmetric porous alumina, behaved simply as a selective hydrogen extractor, shifting the equilibrium in the direction of a higher hydrogen production and methane conversion. The main advantage of such a nickel/ceramic membrane reactor is the elimination or limitation of the side reverse water gas shift reaction. For a Ni/Al2O3 catalyst, containing free Ni particles, normally sensitive to coking, the use of the membrane reactor allowed an important reduction of carbon deposition (nanotubes) due to restriction of the Boudouard reaction. For a Ni–Co/Al2O3 catalyst, where the metallic nickel phase was stabilized by the alumina, the selective removal of the hydrogen significantly enhanced both methane conversion (+67% at 450 °C, +22% at 500 °C and +18% at 550 °C) and hydrogen production (+42% at 450 °C, +32% at 500 °C and +22% at 550 °C) compared to the results obtained for a packed-bed reactor. The hydrogen selectivity during the catalytic tests at 550 °C, maintained with constant separation factors (7 for H2/CH4, 8 for H2/CO and 10 for H2/CO2), higher than Knudsen values, attested to the high thermal stability of the nickel composite membrane.  相似文献   

8.
Nano-scale, binary, 4.5 wt.% Fe–0.5 wt.% M (M = Pd, Mo or Ni) catalysts supported on alumina have been shown to be very effective for the decomposition of lower alkanes to produce hydrogen and carbon nanofibers or nanotubes. After pre-reduction at 700 °C, all three binary catalysts exhibited significantly lower propane decomposition temperatures and longer time-on-stream performances than either the non-metallic alumina support or 5 wt.% Fe/Al2O3. Catalytic decomposition of propane using all three catalysts yielded only hydrogen, methane, unreacted propane, and carbon nanotubes. Above 475 °C, hydrogen and methane were the only gaseous products. Catalytic decomposition of cyclohexane using the (4.5 wt.% Fe–0.5 wt.% Pd)/Al2O3 catalyst produced primarily hydrogen, benzene, and unreacted cyclohexane below 450 °C, but only hydrogen, methane, and carbon nanotubes above 500 °C. The carbon nanotubes exhibited two distinct forms depending on the reaction temperature. Above 600 °C, they were predominantly in form of multi-walled nanotubes with parallel walls in the form of concentric graphene sheets. At or below 500 °C, carbon nanofibers with capped and truncated stacked-cone structure were produced. At 625 °C, decomposition of cyclohexane produced a mixture of the two types of carbon nanostructures.  相似文献   

9.
The kinetics of the catalytic combustion of methane by supported palladium oxide catalysts (2 wt.-% Pd/La2O3·11A12O3 and 5 wt.-%Pd/ γ-A1203 were examined for several oxygen partial pressure levels over the temperature range from 40–900°C using temperature-programmed reaction and slow ramp and hold temperature-time transient techniques. Combustion rates were measured by differential reaction in a fixed bed of powdered catalyst at lower temperatures (200–500°C). Also, by preparing the catalysts as thin (ca. 10 μm) coatings on an alumina tube and conducting the experiments with very high flows of dilute methane and oxygen in helium, the rate measurements were extended up to 900°C without significant contribution from gas phase reactions. The specific combustion activity of supported PdO shows a persistent hysteresis between 450 and 750°C, i.e., the rate of combustion between these temperature limits depends strongly on whether the catalyst is cooling from above 750°C or heating from below 450°C. This region is also notable for negative apparent activation energy in the rate of methane oxidation, i.e., the rate increases with decreasing temperature during reoxidation of the Pd metal and decreases with increasing temperature (especially with low oxygen partial pressure) prior to decomposition of the bulk oxide. Detailed time-temperature transient kinetic analyses were performed for supported PdO catalysts within the 450–750°C temperature range. The hysteresis in methane combustion rate is caused by a higher activation energy for reduction of oxygen chemisorbed on metallic Pd and by suppressed reoxidation of Pd metal relative to PdO decomposition.  相似文献   

10.
A perovskite material of Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSCF), with both electronic and ionic conductivity, was synthesized by a combined citrate–EDTA complexing method. The dense membrane tube made of BSCF was fabricated using the plastic extrusion method. The partial oxidation of methane (POM) to syngas was performed in the tubular BSCF membrane reactor packed with a LiLaNiO/γ–Al2O3 catalyst. The reaction performance of the membrane reactor was investigated as functions of temperature, air flow rate in the shell side and methane concentration in the tube side. The mechanism of POM in the membrane reactor was discussed in detail. It was found that in the tubular membrane reactor, combustion reaction of methane with permeated oxygen took place in the reaction zone close to the surface of the membrane, then followed by steam and CO2 reforming of methane in the middle zone of the tube side. The membrane tube can be operated steadily for 500 h in pure methane with 94% methane conversion and higher than 95% CO selectivity, and higher than 8.0 ml/cm2 min oxygen permeation flux.  相似文献   

11.
The impact of oxygen permeability using an ionic oxygen conducting membrane reactor with surface catalyst was investigated for the oxidative coupling of methane to higher hydrocarbons. Dense Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSCFO), Ba0.5Sr0.5Mn0.8Fe0.2O3−δ (BSMFO) and BaBi0.4Fe0.6O3 (BBFO) membrane disks with Pt/MgO catalysts were prepared by sol–gel deposition or wash-coating. It is demonstrated that the oxygen supply by permeation needs to fit to the consumption during the coupling reaction. In case of insufficient oxygen supply comparably poor conversions are observed while higher oxygen fluxes lead to increased methane conversions, especially in the presence of an efficient catalyst. Generally, increasing catalytic activity leads to lower C2 selectivity, especially for low oxygen permeation fluxes. The concept of a reactor employing dense catalytic membranes is viable, but the present study identifies further potential when the activity of the catalyst for the oxidative coupling is improved, leading to an overall enhanced performance of the membrane reactor.  相似文献   

12.
Hui Lu  Jianhua Tong  You Cong  Weishen Yang   《Catalysis Today》2005,104(2-4):154-159
Oxygen permeation fluxes through dense disk-shaped Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSCFO) membranes were investigated as a function of temperature (973–1123 K), pressure (2–10 atm), and membrane thickness (1–2 mm) under an air/helium gradient. A high oxygen permeation flux of 2.01 ml/cm2 min was achieved at 1123 K and 10 atm under an air/He oxygen partial pressure gradient. Based on the dependence of the oxygen permeation flux on the oxygen partial pressure difference across the membrane and the membrane thickness, it is assumed that bulk diffusion of oxygen ions was the rate-controlling step in the oxygen transport across the BSCFO membrane disk under an air/He gradient. The partial oxidation of methane (POM) to syngas using LiLaNiOx/γ-Al2O3 as catalyst in a BSCFO membrane reactor was successfully performed at high pressure (5 atm). Ninety-two percent methane conversion, 90% CO selectivity, and 15.5 ml/cm2 min oxygen permeation flux were achieved in steady state at a temperature of 1123 K and a pressure of 5 atm. A syngas production rate of 79 ml/cm2 min was obtained. Characterization of the membrane surface by SEM and XRD after reaction showed that the surface exposed to the air side preserved the Perovskite structure while the surface exposed to the reaction side was eroded.  相似文献   

13.
Low temperature steam reforming of methane mainly to hydrogen and carbon dioxide (CH4 + 2H2O → 4H2 + CO2) has been performed at 773 and 823 K over a commercial nickel catalyst in an equilibrium-shift reactor with an 11-μm thick palladium membrane (Mem-L) on a stainless steel porous metal filter. The methane conversion with the reactor is significantly higher than its equilibrium value without membrane due to the equilibrium-shift combined with separation of pure hydrogen through the membrane. The methane conversion in a reactor with an 8-μm membrane (Mem-H) is similar to that with Mem-L, although the hydrogen permeance through Mem-H is almost double of that through Mem-L. The amount of hydrogen separated in the reaction with Mem-H is significantly large, showing that the hydrogen separation overwhelms the hydrogen production because of the insufficient catalytic activity.  相似文献   

14.
柳波  潘宜昌  周荣飞  邢卫红 《化工学报》2021,72(12):6073-6085
氢能具有燃烧值高、零碳排放等优势,发展氢能技术是实现“碳达峰、碳中和”战略的重要举措。当前,基于天然气和石油路线的制氢均存在将氢气从甲烷等烃分子中分离的过程。氢气/甲烷分离主要有变压吸附法、深冷精馏法以及膜分离法。分子筛膜具有精准分子筛分、高分离性能和稳定性好等优势,是低能耗分离氢气/甲烷最具发展潜力的膜材料。面向氢气/甲烷分离的应用需求,阐述了沸石分子筛膜和MOFs分子筛膜微结构调控策略、氢气/甲烷分离性能和构效关系的研究现状,分析了分子筛膜材料在氢气/甲烷分离领域的机遇和挑战。绘制了可与2008年聚合物膜Robeson上限图相比的分子筛膜性能数据图,并预测了分子筛膜在制氢分离领域经济可行的分离性能目标区域。  相似文献   

15.
Plating thin Pd or Pd-Ag alloy film on the outer surface of a porous alumina ceramic tube enables very rapid hydrogen permeation with an absolute selectivity based on the solution-diffusion transport mechanism. Effectiveness, such as displacement of thermodynamic equilibrium, selectivity enhancement, is brought forth by incorporating the metal/ceramic composite membrane in the catalytic reactor, as demonstrated in concrete examples of steam and CO2 reforming of methane and dehydrogenation of isobutane. It is also shown that the membrane reactor occasionally requires its own catalyst which is different from conventional ones.  相似文献   

16.
The stability of composite palladium membranes is of key importance for their application in hydrogen energy systems. Most of these membranes are prepared by electroless plating, and beforehand the substrate surface is activated by a SnCl_2–PdCl_2 process, but this process leads to a residue of Sn, which has been reported to be harmful to the membrane stability. In this work, the Pd/Al_2O_3 membranes were prepared by electroless plating after the SnCl_2–PdCl_2 process. The amount of Sn residue was adjusted by the SnCl_2 concentration, activation times and additional Sn(OH)_2coating. The surface morphology, cross-sectional structure and elemental composition were analyzed by scanning electron microscopy(SEM), metallography and energy dispersive spectroscopy(EDS), respectively. Hydrogen permeation stability of the prepared palladium membranes were tested at450–600 °C for 400 h. It was found that the higher SnCl_2 concentration and activation times enlarged the Sn residue amount and led to a lower initial selectivity but a better membrane stability. Moreover, the additional Sn(OH)_2coating on the Al_2O_3 substrate surface also greatly improved the membrane selectivity and stability.Therefore, it can be concluded that the Sn residue from the SnCl_2–PdCl_2 process cannot be a main factor for the stability of the composite palladium membranes at high temperatures.  相似文献   

17.
Na-ZSM-5 membranes were synthesized by secondary growth on the outer surface of stainless steel porous tubes. The membranes were ion-exchanged with Cs+, Ba2+ and Sr2+ to investigate their effect upon the separation of p-xylene from m-xylene and o-xylene. The permeation through the membranes was measured between 150 and 400 °C using each xylene isomer separately and a ternary mixture. All the membranes were selective to p-xylene in the temperature range studied. N2 and xylene permeation measurements together with SEM observations were used to determine whether or not cracks and/or pinholes developed after exposure to the xylene isomers at high temperature (400 °C). Neither pore blockage nor extra-zeolitic pores developed after the ion exchange procedure and subsequent calcination. Furthermore, duplicate synthesized membranes of each cation form had similar separation factors and permeances. The duplicate values differ much less than the measurement error. The p-xylene permeation flux decreased in the order: Na-ZSM-5 > Ba-ZSM-5 > Sr-ZSM-5  Cs-ZSM-5 while the permeation flux of the m- and o-xylene decreased in the order Na-ZSM-5 > Sr-ZSM-5 > Ba-ZSM-5 > Cs-ZSM-5. The membrane that exhibited the best performance was Ba-ZSM-5, with a maximum p/o separation factor of 8.4 and a p-xylene permeance of 0.54 × 10−7 mol s−1 m−2 Pa−1 at 400 °C.  相似文献   

18.
In this paper, we presented an integrated production and purification process of hydrogen by the use of a defect-free palladium membrane. Hydrogen could be purified from a variety of mixtures providing the purity of 3–7 N depending on the feeding stream. The permeation parameters are accurately predicted by a separation model as established. The membrane is prepared by electroless plating and is stable among 300–400°C. Using an active catalyst, the rate of steam reforming of methanol was found to be significantly faster than that without a membrane module. In the steam reforming of methane, the reaction temperature was lowered to 500°C to achieve a conversion of 45%, which is 15% higher than the thermodynamic equilibrium conversion.  相似文献   

19.
The hydration characteristics of calcium monoaluminate were studied using an effective water/aluminate ratio of 0.15 at 20° or 80°C, from a few minutes of two months. The material hydrated at 80°C shows a large shrinkage while at the lower temperature a continuous expansion occurs. The product at 80°C shows a much higher strength than that hydrated at 20°C. The main initial hydration products are 2Ca0, Aℓ203, 8H20 and alumina gel. Microcracks are developed in the products hydrated at 20°C while at the higher temperature a very compact mass results. The data indicate that it is possible to obtain a durable high alumina cement by using a low water/cement ratio and hydrating at higher temperatures, and under these conditions C3AH3---C3AH6 bond is favoured.  相似文献   

20.
Silicalite-1 zeolite composite membranes   总被引:2,自引:0,他引:2  
This review paper discusses the preparation of silicalite-1 zeolite membranes, the experimental procedures used for gas separation measurements and the results of single gas and gas mixture experiments. Silicalite-alumina composite membranes were prepared by an in-situ zeolite synthesis method using an alumina membrane tube with a 5-nm-pore-diameter, γ-alumina layer as a substrate. Single gas permeances of H2, Ar, n-C4H10, i-C4H10 and SF6 were measured and mixtures of H2/i-C4H10 and H2/SF6 were separated to characterize the silicalite membrane. These measurements were made from 300 to 737 K. Transport through the silicalite membrane appeared to be controlled by molecular size and adsorption properties. Permeances of all components studied were activated, and activation energies ranged from 8.5 to 16.2 kJ/mol. The ratio of single gas permeances was as high as 136 for H2/SF6 and 1100 for H2/i-C4H10 at 298 K. Separation selectivities at elevated temperatures were significantly above Knudsen diffusion selectivity and were larger than ratios of pure gas permeances at the same temperature. The largest permeance ratio for the separation of mixtures was 12.8 for H2/SF6 at 583 K. Separation selectivities were higher when a pressure drop was maintained across the membrane than when an inert sweep gas was used because of counter diffusion of the sweep gas.  相似文献   

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