热挤压快速凝固Mg80Cu15Y5合金棒材的组织与性能

用快速凝固粉末冶金技术制备了直径Φ12mm的Mg80Cu15Y5合金热挤压棒材,并研究该合金薄带、热挤压态及热处理后的组织及力学性能。结果表明:快速凝固Mg80Cu15Y5合金薄带为非晶态,热挤压后的合金棒材中有Mg2Cu、Cu2Y和Mg晶体相析出,热处理后的合金中未有新相析出;随着热处理温度的升高合金棒材的硬度呈现出先升高后降低的趋势,这与合金中Mg2Cu纳米晶颗粒的析出、重溶及长大有关。     

快速凝固Mg80Cu10Y10金属玻璃的晶化行为

采用单辊快速凝固法制备了Mg80Cu10Y10合金薄带,并对合金薄带进行热处理,利用XRD、DSC和HRTEM分析研究了该合金薄带的晶化过程及其晶化后的微观结构.结果表明:快速凝固Mg80Cu10Y10合金薄带为单一的非晶态结构,其约化玻璃转变温度Trg为0.62,具有较强的非晶形成能力;非晶合金具有三阶段晶化行为;在热处理温度为423 K时合金仍为非晶态;当温度达到473 K时,合金发生明显晶化,在非晶基体上弥散析出Mg2Cu、Cu2Y和hcp-Mg纳米晶粒;随着温度由523 K升高至623 K时,析出晶粒尺寸增大、数目减少,合金中的晶体相为hcp-Mg、Mg2Cu和Mg24Y5.     

含LPSO相Mg-Y-Cu合金的腐蚀行为

采用重力铸造方法制备了4种Mg100-3xY2xCux(x=0.5,1,1.5和2 at％)合金,借助扫描电镜观察了合金的铸态组织,采用浸泡试验和电化学试验研究了合金的耐蚀性.结果 表明:随着Y、Cu含量的增加,合金中LPSO相的体积分数显著增加,其形貌也由不连续网状和孤岛状共存转变为连续网状分布.LPSO相对合金的腐蚀具有双重作用.Mg98.5Y1Cu0.5合金的耐腐蚀性能最佳,Mg97Y2Cu1合金的耐蚀性能最差,4种合金按照耐腐蚀性能由高到低排序为:Mg98.5Y1Cu0.5＞Mg95.5Y3Cu1.5＞Mg94Y4Cu2＞Mg97Y2Cu1.     

Mg94TM(Zn,Cu,Ni)2Y4合金的铸态组织及摩擦磨损性能

利用普通铸造法制备了Mg94TM(Zn,Cu,Ni)2Y4三种合金,并研究其铸态组织特征、物相组成及耐磨性能.Mg94Zn2Y4和Mg94Cu2Y4合金组织呈现[明显的树枝晶结构,而Mg94Ni2Y4以等轴晶为主;Mg94Cu2Y4和Mg94Ni2Y4两种合金的金属间化合物组成要比Mg94Zn2Y4合金复杂.三种合金材料中,Mg94Zn2Y4合金的硬度最低,耐磨性最差,其磨损机制均主要表现为犁沟磨损、粘着磨损和氧化磨损.     

Ti和Be对Mg_(58.5)Cu_(30.5)Y_(11)大块金属玻璃显微组织和力学性能的影响（英文）

以Mg58.5Cu30.5Y11合金为基础分别加入含量为10%(摩尔分数)的Ti、Be和Ti70Be30,通过传统铜模铸造法制备直径为3 mm的试样。分别采用X射线衍射仪、差示扫描量热计和扫描电子显微镜研究合金的相组成、热稳定性和显微组织。讨论合金元素Ti和Be对Mg58.5Cu30.5Y11块体金属玻璃的显微组织和力学性能的影响。结果表明,(Mg0.585Cu0.305Y0.11)90Ti10和(Mg0.585Cu0.305Y0.11)90(Ti0.7Be0.3)10合金中分布着CuTi相,而(Mg0.585Cu0.305Y0.11)90-Be10合金基体中镶嵌着含有CuY晶体的CuYBe非晶相。在单轴压缩载荷下,(Mg0.585Cu0.305Y0.11)90Ti10、(Mg0.585Cu0.305Y0.11)90Be10和(Mg0.585Cu0.305Y0.11)90(Ti0.7Be0.3)10合金的最大压缩断裂强度分别为797.6、952.6和1007.8 MPa,比Mg58.5Cu30.5Y11合金的强度分别提高了17%、40%和48%。根据每种合金10个试样的强度分布范围推断这3种合金的强度可靠性得到了很大提高。     

快速凝固Mg-Zn-Y合金薄带的制备及凝固组织特征

在成功制备Mg97.46Zn0.80Y1.74合金、Mg96.51Zn0.83Y2.67合金急冷快速凝固薄带的基础之上,采用XRF、XRD、SAD、DSC、SEM、显微硬度测量等分析方法系统研究了其凝固组织及显微硬度。结果表明:急冷快速凝固条件下,2种合金均形成非晶相 超细Mg12YZn相 超细hcp-Mg(Zn,Y)相,其显微硬度值大幅度提高;快速凝固Mg97.46Zn0.80Y1.74合金薄带中的hcp-Mg(Zn,Y)相晶胞在a1、a2、a3轴方向膨胀、在c轴方向收缩;快速凝固Mg96.51Zn0.83Y2.67合金薄带中的hcp-Mg(Zn,Y)相晶胞在各轴向均有膨胀;Mg96.51Zn0.83Y2.67合金薄带的熔点及热稳定性高于Mg97.46Zn0.80Y1.74合金薄带。同时对以上结果产生的原因进行了初步探讨。     

Mg_(80)Cu_(15)Y_5合金的非晶形成能力及晶化行为

采用单辊快速凝同法制备出厚约40μm的Mg_(80)Cu_(15)Y_5非品合金薄带,利用XRD、DSC、TEM和HRTEM研究了非品合金的非品形成能力和晶化行为,分析了品化对合金组织结构与性能的影响.结果表明:Mg_(80)Cu_(15)Y_5合金的过冷液态温度区间△T_x和约化玻璃转变温度T_(rg)分别为55K和0.58,表明其具有较强的非晶形成能力;该合金在退火温度高于473 K后发牛明显晶化,从非品基体中析出 Mg_2Cu、Cu_2Y和Mg晶体相;随着退火温度的升高,合金的硬度呈现出先升高后降低的变化趋势,这与纳米品体相颗粒的弥散析出、重溶及粗化有关.     

Mg-Cu-Y合金非晶形成能力及热稳定性分析

利用单辊甩带法快速凝固技术制备Mg65Cu25Y10合金非晶薄带,采用X射线衍射仪、差示扫描量热仪对非晶薄带的玻璃形成能力及其热稳定性进行了分析,通过Kissinger法和Ozawa法计算了Mg65Cu25Y10非晶合金的表观激活能。结果表明,Mg65Cu25Y10非晶合金具有较强的玻璃形成能力,其过冷液相区宽度值在42⁵6 K之间,约化玻璃转变温度为0.52。Mg65Cu25Y10非晶合金的热稳定性较高,其玻璃转变激活能和起始晶化激活能分别为352.0、137.5 kJ/mol,两个晶化峰值激活能分别为61.2 kJ/mol和81.4 kJ/mol。Mg65Cu25Y10非晶合金的玻璃化转变和晶化均具有动力学效应,随着升温速率提高,非晶合金的特征转变温度向高温区移动。     

Mg-Cu-Y合金非晶形成能力及热稳定性分析

利用单辊甩带法快速凝固技术制备Mg65Cu25Y10合金非晶薄带,采用X射线衍射仪、差示扫描量热仪对非晶薄带的玻璃形成能力及其热稳定性进行了分析,通过Kissinger法和Ozawa法计算了Mg65Cu25Y10非晶合金的表观激活能。结果表明,Mg65Cu25Y10非晶合金具有较强的玻璃形成能力,其过冷液相区宽度值在42~56 K之间,约化玻璃转变温度为0.52。Mg65Cu25Y10非晶合金的热稳定性较高,其玻璃转变激活能和起始晶化激活能分别为352.0、137.5 kJ/mol,两个晶化峰值激活能分别为61.2 kJ/mol和81.4 kJ/mol。Mg65Cu25Y10非晶合金的玻璃化转变和晶化均具有动力学效应,随着升温速率提高,非晶合金的特征转变温度向高温区移动。     

快速凝固粉末冶金Mg_(80)Cu_(10)Y_(10)合金的组织与力学性能

采用快速凝固粉末冶金技术制备热挤压Mg_(80)Cu_(10)Y_(10)合金棒材,研究了快速凝固Mg_(80)Cu_(10)Y_(10)合金薄带及热挤压后合金的相结构,并对热处理工艺对合金棒材组织结构及力学性能的影响进行了分析.研究表明,采用单辊快速凝固法在辊速为1800 r/min下制备的Mg_(80)Cu_(10)Y_(10)合金薄带为完全非晶态;在热挤压过程中Mg_(80)Cu_(10)Y_(10)合金中有Mg_2Cu和Mg晶体相析出,其显微硬度比薄带有所提高,这与合金中细小Mg_2Cu颗粒的弥散析出有关;在450 ℃保温4 h后的热挤压Mg_(80)Cu_(10)Y_(10)合金中没有新相析出;随着热处理温度的升高或保温时间的延长,由于Mg_2Cu颗粒出现重溶及聚集长大现象,使得热挤压Mg_(80)Cu_(10)Y_(10)合金的显微硬度表现出逐渐下降的变化趋势.     

高压下Mg65Cu25Y10合金凝固过程中Cu2(Y,Mg)纳米相的形成及其热稳定性

采用X射线衍射、差热分析及透射电镜研究了Mg65Cu25Y10合金熔体在大气压下和高压(2—5GPa)下熔淬时的组织结构．实验结果表明，压力对Mg65Cu25Y10合金凝固时形成的相结构有影响．高压下有利于生成纳米级Cu2(Y，Mg)相．Cu2(Y，Mg)为一亚稳相，高温退火后转变为稳定的Mg2(Cu，Y)相．讨论了压力对晶粒度影响的机制。     

Morphological evolutions of cast and melt-spun Mg_(97)Zn_1Y_2 alloys during deformation and heat-treating

Mg_(97)Zn_1Y_2 alloy has been studied as an elevated temperature creep resistant Mg-based alloy for nearly ten years.While, the strength of the cast Mg_(97)Zn_1Y_2 alloy with long-period stacking(LPS) structure is lower than that of the commercial AZ91 alloy at room temperature.The microstructure evolutions in Mg_(97)Zn_1Y_2(molar fraction,%) alloys with LPS phase,processed by rolling and annealing the as-cast alloy and rapidly solidifying/melt-spinning and age treating at different temperatures respecti...     

Effect of Cu addition on microstructure and properties of Mg-10Zn-5Al-0.1Sb high zinc magnesium alloy

To improve the strength,hardness and heat resistance of Mg-Zn based alloys,the effects of Cu addition on the as-cast microstructure and mechanical properties of Mg-10Zn-5Al-0.1Sb high zinc magnesium alloy were investigated by means of Brinell hardness measurement,scanning electron microscopy (SEM),energy dispersive spectroscopy (EDS),XRD and tensile tests at room and elevated temperatures.The results show that the microstructure of as-cast Mg-10Zn-5Al-0.1Sb alloy is composed of α-Mg,t-Mg32(Al,Zn)49,φ-Al2Mg5Zn2 and Mg3Sb2 phases.The morphologies of these phases in the Cu-containing alloys change from semi-continuous long strip to black herringbone as well as particle-like shapes with increasing Cu content.When the addition of Cu is over 1.0wt.%,the formation of a new thermally-stable Mg2Cu phase can be observed.The Brinell hardness,room temperature and elevated temperature strengths firstly increase and then decrease as the Cu content increases.Among the Cu-containing alloys,the alloy with the addition of 2.0wt.% Cu exhibits the optimum mechanical properties.Its hardness and strengths at room and elevated temperatures are 79.35 HB,190MPa and 160MPa,which are increased by 9.65%,21.1% and 14.3%,respectively compared with those of the Cu-free one.After T6 heat treatment,the strengths at room and elevated temperatures are improved by 20% and 10%,respectively compared with those of the as-cast alloy.This research results provide a new way for strengthening of magnesium alloys at room and elevated temperatures,and a method of producing thermally-stable Mg-10Zn-5Al based high zinc magnesium alloys.     

Preparation of AZ31 magnesium alloy strips using vertical twin-roll caster

A newly developed technology for manufacturing magnesium alloy strip,vertical twin-roll strip casting,has been described.This manufacturing process is easy to be facilitated in an economical way to manufacture wrought magnesium alloy strips. As an example,AZ31 magnesium alloy was used to investigate the appropriate manufacturing conditions for vertical twin-roll strip casting by varying the temperatures of the molten materials and rolling speeds.The effects of manufacturing conditions on forming quality were clarified in terms of roll speeds and casting temperature.In addition,microscopic observation and X-ray diffraction of the as-cast strips were performed.It has been determined that AZ31 alloy strip of 1-3 mm in thickness can be produced at a speed of 30 m/min by a vertical twin-roll caster.The microstructure of as-cast strip only containsα-phase(Mg)and no other phase,and the twin-roll casting process can effectively refine the grain size.The fine equiaxed grain of as-cast strips is beneficial to the plastic deformation of the strips,and it is also suitable for direct cold-rolling with a maximum cold-rolling reduction of 40%.     

镁/铜异种金属激光填丝熔钎焊接特性分析

对T2纯铜板与AZ31B镁合金板以搭接接头形式进行激光填丝熔钎焊试验,研究了等热输入下激光功率对镁/铜界面附近物相结构、分布和接头性能的影响. 结果表明,在适当的焊接工艺参数下可获得成形良好并具一定强度的镁/铜搭接接头,抗剪强度最大可达164.2 MPa,为镁合金母材的64%. 激光功率较低时,镁/铜界面主要为极薄的Mg-Cu共晶组织. 当激光功率较高时,从焊缝侧到铜侧,界面组织为α-Mg+(Mg,Al)2Cu共晶组织/Mg2Cu+Cu2Mg金属间化合物/Mg-Al-Cu三元化合物/Mg2Cu+Cu2Mg金属间化合物;焊缝侧到铜侧,硬度先增大而后突然减小,再缓慢增大,结合面附近达到最大硬度165 HV. 金属间化合物是影响焊接接头性能的主要因素,接头在此处发生脆性断裂.     

Tensile fracture of as-cast and hot rolled Mg-Zn-Y alloy with long-period stacking phase

An experimental Mg97Zn1Y2(molar fraction,%)alloy was produced by rolling the as-cast alloy.The microstructure of the alloy is composed of theα-Mg(also marked as 2H-Mg with reference to long-period stacking structure according to hexagonal close packed structure)and long-period stacking(LPS)phase.Tensile tests of Mg97Zn1Y2 alloy in comparison with pure Mg were conducted.The fracture morphologies of the tensile specimens were characterized and the microstructures near fracture surface were observed.The results show that the rolled Mg97Zn1Y2 alloy shows a mixed fracture mode including dimples indicating a ductile fracture pattern and a small fraction of cleavage planes indicating a brittle fracture pattern,which is different from the single brittle fracture of the as-cast alloy.In addition,the plastic deformation is mainly from dislocations induced strain with small strengthening effect during plastic deformation in the as-cast Mg97Zn1Y2 alloy,and the strain hardening rate is similar to that of the as-cast pure magnesium.The deformation mechanism of Mg97Zn1Y2 alloy is different from that of the pure magnesium according to a metallographical observation that whether twins are found or not.The strengthening effect hardly exists in the rolled Mg97Zn1Y2 alloy under the same dislocations induced strain,which is different from that of the as-cast alloy with moderate strengthening effect.     

MICROSTRUCTURES AND PROPERTIES OF RECIPROCATINGLY EXTRUDED Mg-6.4Zn-1.IY ALLOYS

An icosahedral Mg3 YZn6 quasicrystalline phase can be produced in Mg-Zn-Y system alloys when a proper amount of Zn and Y is contained, and it is feasible to prepare the quasicrystal phase-reinforced low-density magnesium alloy. In this article, phase constituents and the effect of reciprocating extrusion on microstructures and properties of the as-cast Mg-6.4Zn-1.1 Y alloy are analyzed. The microstructure of the as-cast Mg-6.4Zn-1.1 Y alloy consists of the a-Mg solid solution, icosahedral Mg3 YZn6 quasicrystal, and Mg3 Y2Zn3 and MgZn2 compounds. After the alloy was reciprocatingly extruded for four passes, grains were refined, Mg3 Y2 Zn3 and MgZn2 phases dissolved into the matrix, whereas, Mg3YZn6 precipitated and distributed uniformly. The alloy possesses the best performance at this state; the tensile strength, yield strength, and elongation are 323.4 MPa, 258.2 MPa, and 19.7%, respectively. In comparison with that of the as-cast alloy, the tensile strength, yield strength, and elongation of the reciprocatingly extruded alloy increase by 258.3%, 397.5%, and 18 times, respectively. It is concluded that reciprocating extrusion can substantially improve the properties of the as-cast Mg-6.4Zn-1.1 Y alloy, particularly for elongation. The high performance of the Mg-6.4Zn-1.1 Y alloy after reciprocating extrusion can be attributed to dispersion strengthening and grain-refined microstructures.