Growth of Pb((Zn1/3Nb2/3)0.91Ti0.09)O3 Single Crystals Using an Allomeric Seed Crystal and Their Electrical Properties

Single crystals of Pb((Zn_1/3Nb_2/3)_0.91Ti_0.09)O₃ (PZNT 91/9), 28 mm in diameter and 30 mm in length, have been successfully grown using a modified Bridgman technique with an allomeric seed crystal. X-ray fluorescence analysis (XRFA) measurement confirms that the effect of segregation is not serious. The segregation coefficient k for PbTiO₃ content during crystal growth is 0.99, which causes some fluctuation in the composition along the growth direction. The fluctuation of composition and the complicated domain structure cause a variation of electric properties. Dielectric measurement indicates that PZNT 91/9 crystals exhibit an almost normal ferroelectric phase transition at ∼183°C from the tetragonal phase to the cubic phase. In addition, a weak frequency-dependent ferroelectric-ferroelectric phase transition is observed at ∼85°C, which is attributed to partial conversion of the rhombohedral phase to a tetragonal phase. The dielectric thermal hysteresis behavior and the existence of polarization above the Curie temperature verify that the phase transitions at ∼85° and 183°C are first order with a slight diffuse character and first order, respectively. It is demonstrated that the effects of segregation can be decreased and the homogeneity of the obtained PZNT 91/9 single crystals can be improved by optimizing growth parameters.     

Effect of Lead Content on the Structure and Electrical Properties of Pb((Zn1/3Nb2/3)0.5(Zr0.47Ti0.53)0.5)O3 Ceramics

The effects of lead content on the structure and electrical properties of Pb((Zn_1/3Nb_2/3)_0.5(Zr_0.47Ti_0.53)_0.5)O₃ ceramics were investigated. Specimens with various lead concentrations were prepared by the conventional oxide-mixing method. When the lead concentration was slightly less than the stoichiometric amount, a large amount of pyrochlore phase was formed along with the perovskite phase. On the other hand, excessive amounts of lead led to the formation of PbO on the surface of the specimen. These second phases were seriously detrimental to electromechanical properties. The highest piezoelectric properties were observed when an excess of 1 mol% lead was added. By optimizing the specimen composition, excellent piezoelectric and dielectric properties ( k _p= 0.7, d ₃₃= 490 pC/N, and ɛ_m= 15000) were obtained.     

Effect of MnO2 Addition on the Structure and Electrical Properties of Pb(Zn1/3Nb2/3)0.20(Zr0.50Ti0.50)0.80O3 Ceramics

Pb(Zn_1/3Nb_2/3)_0.20(Zr_0.50Ti_0.50)_0.80O₃ ceramics of pure perovskite structure were prepared by the two-stage method with the addition of 0–3.0 wt% MnO₂ and their piezoelectric properties were investigated systematically. The MnO₂ addition influences in a pronounced way both the crystal structure and the microstructure of the materials. The materials are transformed from the tetragonal to the rhombohedral structure, and the grain size is enhanced when manganese cations are added. The distortion of crystal structure for samples with MnO₂ addition can be explained by the Jahn–Teller effect. The values of electromechanical coupling factor ( k _p) and dielectric loss (tan δ) are optimized for 0.5-wt%-MnO₂-doped samples ( k _p= 0.60, tan δ= 0.2%) and the mechanical quality factor ( Q _m) is maximized for 1.0-wt%-MnO₂-doped samples ( Q _m= 1041), which suggests that oxygen vacancies formed by substituting Mn³⁺ and Mn²⁺ ions for B-site ions (e.g., Ti⁴⁺ and Zr⁴⁺ ions) in the perovskite structure partially inhibited polarization reversal in the ferroelectrics. The ceramics with 0.50–1.0 wt% MnO₂ addition show great promise as practical materials for piezoelectric applications.     

Structure Evolution from Pb(Mg1/3Nb2/3)O3 to La(Mg2/3Nb1/3)O3

The crystal structure of lanthanum-modified lead magnesium niobates having composition (Pb_{1− x} La _x ) (Mg_{(1+ x )/3}-Nb_{(2− x )/3})O₃ with X = 0 to 1 was investigated by X-ray powder diffraction. It was found that the fundamental reflections from perovskite structure remain in the whole range of composition. The superlattice reflections from the A(B'_1/2-B"_1/2)O₃ ordered structure are also well preserved for La content greater than 50 at.%; however, a series of extra peaks of mixing indices appears, with intensities gradually enhanced with the increase of La content. For the complete substitution of Pb by La, a splitting of some reflections can be observed in the diffraction pattern. The results indicate that the crystal structure evolves continuously with the La content, from disordered cubic perovskite of space group Pm 3 m for X = 0, to ordered cubic perovskite of space group Fm 3 m for X = 0.5, distorted cubic perovskite of space group Pa 3 for 0.5 < X < 0.9, and finally to a rhombohedral perovskite, possibly belonging to the space group R 3 , for X ≥ 0.9. In the evolution of structure, a linear reduction of the lattice constant of the perovskite cell from 4.048 to 3.964 Å was observed.     

Electromechanical Properties of Pb(Yb1/2Nb1/2)O3-PbZrO3-PbTiO3 Ceramics

The electromechanical and electric-field-induced strain properties of x Pb(Yb_1/2Nb_1/2)O₃· y PbZrO₃·(1− x − y )PbTiO₃ ( x = 0.12, 0.25, 0.37; y = 0.10–0.40) ceramics have been studied systematically as a function of Pb(Yb_1/2Nb_1/2)O₃ (PYN) content and PbZrO₃/PbTiO₃ (PZ/PT) ratio. In addition, the effect of MnO₂ on the electromechanical properties of 0.12Pb(Yb_1/2Nb_1/2)O₃·0.40PbZrO₃·0.48PbTiO₃ was also investigated. The maximum transverse strain values of 1.6 × 10⁻³ for x = 0.12, 1.45 × 10⁻³ for x = 0.25, and 1.36 × 10⁻³ for x = 0.37 were obtained at the compositions which were regarded as the morphotropic phase boundary (MPB). The transverse strain was maximized at the MPB composition. The value of the maximum electromechanical coupling coefficient was 0.69 for y = 0.40 and x = 0.12 composition. In the 0.12Pb(Yb_1/2Nb_1/2)O₃·0.40PbZrO₃·0.48PbTiO₃ composition, the temperature of the maximum dielectric constant decreased and the grain size increased with an addition of MnO₂. The electromechanical coupling coefficient decreased while the mechanical quality factor rapidly increased with an addition of MnO₂. These resulted mainly from the acceptor effect of manganese ions that were produced by doping MnO₂ into the perovskite structure.     

Single-Calcination Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 and Pb(Mg1/3Nb2/3)O3 Ceramics Using a Coating Method

A coating approach for synthesizing 0.9Pb(Mg_1/3Nb_2/3)O₃–0.1PbTiO₃ (0.9PMN–0.1PT) and PMN using a single calcination step was demonstrated. The pyrochlore phase was prevented by coating Mg(OH)₂ on Nb₂O₅ particles. Coating of Mg(OH)₂ on Nb₂O₅ was done by precipitating Mg(OH)₂ in an aqueous Nb₂O₅ suspension at pH 10. The coating was confirmed using optical micrographs and zeta-potential measurements. A single calcination treatment of the Mg(OH)₂-coated Nb₂O₅ particles mixed with appropriate amounts of PbO and PbTiO₃ powders at 900°C for 2 h produced pyrochlore-free perovskite 0.9PMN–0.1PT and PMN powders. The elimination of the pyrochlore phase was attributed to the separation of PbO and Nb₂O₅ by the Mg(OH)₂ coating. The Mg(OH)₂ coating on the Nb₂O₅ improved the mixing of Mg(OH)₂ and Nb₂O₅ and decreased the temperature for complete columbite conversion to ∼850°C. The pyrochlore-free perovskite 0.9PMN–0.1PT powders were sintered to 97% density at 1150°C. The sintered 0.9PMN–0.1PT ceramics exhibited a dielectric constant maximum of ∼24 660 at 45°C at a frequency of 1 kHz.     

Abnormal Grain Growth of Pb(Mg1/3Nb2/3)O3-35 mol% PbTiO3 Ceramics Induced by the Penetration Twin

Pb(Mg_1/3Nb_2/3)O₃-35 mol% PbTiO₃ (PMN-35PT) specimens with a 5 mol% excess PbO were prepared by excessive heat treatment at 1150°C to induce abnormal grain growth. Through electron backscatter diffraction analysis and the observation of a three-dimensional morphology, the abnormally grown PMN-35PT grains were found to be twinned crystals with penetration characteristics. The morphology of the PMN-35PT twinned crystal was crystallographically analyzed. The abnormal grain growth of PMN-35PT is suggested to be due to preferential growth at the reentrant angles formed by twins.     

Kinetics of Templated Grain Growth of 0.65Pb(Mg1/3Nb2/3)O3·0.35PbTiO3

Single-crystal layers of 0.65Pb(Mg_1/3Nb_2/3)O₃·0.35PbTiO₃ (PMN-35PT) were grown heteroepitaxially on {001}-BaTiO₃ template crystals. A {001}-BaTiO₃ crystal was embedded in a fine-grained matrix of PMN-35PT containing excess PbO and heated between 950° and 1150°C for 0–5 h. The initial growth of the PMN-35PT on the {001} surface and the growth of the matrix grains both displayed a t ^1/3 dependence which is characteristic of diffusion-controlled growth. Growth was limited to ∼100–150 μm due to the significantly reduced driving force at longer times because of matrix coarsening and porosity evolution.     

Kinetics of {001} Pb(Mg1/3Nb2/3)O3–35 mol% PbTiO3 Single Crystals Grown by Seeded Polycrystal Conversion

The kinetics of {001}-oriented Pb(Mg_1/3Nb_2/3)O₃–35 mol% PbTiO₃ (PMN–35PT) single crystals grown by seeded polycrystal conversion were systematically quantified as a function of excess PbO liquid phase. The coarsening behavior of the corresponding matrix grains was similarly quantified. Single-crystal seed plates were embedded in a matrix of PMN-35PT with varying amounts of liquid phase (PbO) content in the range of 0 to 5 vol% and annealed at 1150°C for 0–10 h. Apparent maxima in the growth rates were observed at a PbO content of ∼3 vol% for both the single crystal and matrix grains. In both cases, the growth data were found to most closely follow cubic growth kinetics. Implications regarding the effect of PbO volume fraction on the matrix and single-crystal growth mechanisms are discussed.     

Thermodynamic Stability and Mechanisms of Formation and Decomposition of Perovskite Pb(Zn1/3Nb2/3)O3 Prepared by the PbO Flux Method

The mechanisms of formation and decomposition of the ferroelectric perovskite PZN [Pb(Zn_1/3Nb_2/3)O₃] were examined. The formation of perovskite PZN from the excess molten PbO environment is characterized by an inititial rapid formation of pyrochlore phase, followed by a subsequent reaction between the intermediate pyrochlore phase, ZnO, and liquid PbO to produce perovskite phase. The pure perovskite PZN crystal prepared by the PbO flux method is thermodynamically unstable over a wide range of temperature (600° to 1400°C), yielding pyrochlore phase and PbO as the decomposition products. The decomposition reaction of perovskite PZN proceeded uniformly with a spatial homogeneity throughout the specimen. The estimated activation energy of the decomposition reaction is approximatley 18 kcal/mol.     

Crystal Growth and Electrical Properties of Pb((Zn1/3Nb2/3)0.91Ti0.09)O3 Single Crystals Produced by Solution Bridgman Method

Piezoelectric Pb((Zn_1/3Nb_2/3)_0.91Ti_0.09)O₃ (PZNT 91/9) single crystals 40 mm in diameter were successfully grown from solution by the Bridgman method with a PbO flux. The crystals were grown in a platinum crucible heated to 1130°C. Growth rate was 0.35 mm/h. The obtained crystals were ~40 mm in diameter 20 mm in length and were a rust-brown color. The Curie temperature, T _C, ranged from 175° to 185°C, and the dielectric constant before poling at room temperature was 2000-8900 within a wafer. After electrical poling, specimens had electromechanical coupling coefficients in rectangular bar mode, k _33´, of 79%-88%, which were larger than for PZT ceramics ( k _33´ < 70%). These PZNT 91/9 single crystals grown by the Bridgman process satisfy the requirements for array-type transducers used in echocardiographic equipment. Results confirm that the Bridgman method is useful for mass-producing large crystals of PZNT 91/9.     

Influence of Processing Parameters on the Sintering and Electrical Properties of Pb(Zn1/3Nb2/3)O3-Based Ceramics

Pb(Zn_1/3Nb_2/3)O₃-based ceramics have been prepared by two different processing methods: conventional (PZN-C) and reaction-sintering (PZN-RS). The conventionally prepared PZN-based ceramics densified at lower temperatures (950°C) than the reaction-sintered samples (1100°C), but the perovskite/pyrochlore ratio was always higher in PZN-RS. The presence of a substantial amount of pyrochlore phase in PZN-C ceramics caused a decrease in the electrical properties. The maximum dielectric constant values in PZN-C ceramics were 10%–15% lower than those of PZN-RS, despite a similar average grain size, 7 ± 0.2 μm. The temperature of the maximum of the dielectric constant ( T _max) was lower than that expected from the mixing rule because of the possible formation of Ba–Nb clusters. The higher chemical homogeneity in PZN-RS ceramics is the main reason for the higher dielectric constant, T _max and electromechanical response, as well as for the lower difference between T _max and the depolarization temperature ( T _d) and the lower diffusiveness parameter (δ).     

Dielectric Properties of Pb(Fe2/3W1/3)O3–PbTiO3 Solid-Solution Ceramics

The dielectric properties of (1− x )Pb(Fe_2/3W_1/3)O₃· x PbTiO₃ solid solutions were investigated from 10² to 10⁶ Hz in the temperature range 150–600 K. The phase transition of Pb(Fe_2/3W_1/3)O₃ (PFW) was shifted by PbTiO₃ (PT) additions to higher temperatures at a rate of 6.3 K/mol% of PT. The temperature dependence of dielectric permittivity showed a sharper transition as the PT content increased. Dielectric measurements in a wide temperature range showed the presence of a second set of dielectric peaks at higher temperatures (350–600 K), besides the ferroelectric–paraelectric phase transition. This second set of peaks vanished when the samples were annealed in nitrogen. The activation energy values for the second relaxation varied between 0.50 and 0.63 eV, in agreement with the conduction activation energy determined for each sample. This relaxation is apparently related to electron holes.     

Crystallization of BeO, Be2SiO4, and SiO2 from Li2MoO4-MoO3

Single crystals of phenacite (Be₂SiO₄), bromellite (BeO), and tridymite (SiO₂) were grown from an Li₂MoO₄-MoO₃ flux. Phenacite, with rhombohedral symmetry, grew in three distinct shapes with aspect ratios (length/width) as follows: needles (>3), rods (>1.1 to 1.5), and rhombohedral-faced crystals (=1). The latter grew as single crystals; the others were twinned on the     . For most experiments the temperature was held constant at 1165°C and the Li₂MoO₄/MoO₃ ratio at 1/16. The growth mechanism for crystallization was the evaporation of MoO₃. The system produced one to three phases, depending on the BeO/SiO₂ ratio. Bromellite grew until a BeO/SiO₂ ratio of 0.8 was attained. It grew as a hemipyramidal crystal having a short prism with a curved     top or as a hexagonal plate. The pyramid- and prism-shaped crystals were twinned, although a few hexagonal plates were single. Tridymite grew in small hexagonal plates when the BeO/SiO₂ ratio was less than 1.5. The effect of temperature, nucleation, and flux composition on crystal shape, twinning, and occurrence is discussed.     

Dielectric and Pyroelectric Properties of 〈111〉-Oriented Fe-Doped 0.62Pb(Mg1/3Nb2/3)O3–0.38PbTiO3 Single Crystals

Fe-doped 0.62Pb(Mg_1/3Nb_2/3)O₃–0.38PbTiO₃ (PMN–0.38PT) single crystals were grown by a modified Bridgman technique. Two kinds of single crystals with different iron ion molar ratios, (i) 0.2 mol% and (ii) 1.0 mol%, were obtained. The effect of doping iron ions on the dielectric and pyroelectric properties of the 〈111〉-oriented PMN–0.38PT single crystals was examined. The temperature of the permittivity maximum ( T _m) exhibits no dispersion behavior and decreases with increasing doping concentration. The dielectric loss of the 0.2 mol% Fe-doped PMN–0.38PT single crystal is much lower than that of the high dopant content crystal (1.0 mol%) and undoped crystal, which makes it possess excellent pyroelectric performance. By a dynamic method, the measured pyroelectric coefficient and detectivity figure of merit ( F _D) of 0.2 mol% Fe-doped PMN–0.38PT single crystal are 439 μC/m²·K and 56.3 μPa^−1/2, respectively, both better than those of widely used pyroelectric single crystal LiTaO₃. The results imply that the single crystal is a promising candidate for infrared detectors and other pyroelectric applications. The mechanism of doping effect was also discussed based on the principles of crystal chemistry.     

Inclusions of Nanometer-Sized Al2O3 Particles in a Crystalline (Sc,Lu)2(WO4)3 Matrix

Nanometer-sized Al₂O₃ particles were successfully synthesized as crystalline inclusions by mixing both components to form the nanometer-sized particles and the (Sc,Lu)₂(WO₄)₃ matrices in a crystal lattice by preparing a solid solution of (Sc,Lu)₂(WO₄)₃ and Al₂(MoO₄)₃ and then decomposing the solid solution. The particles were dispersed uniformly and without agglomeration, which is commonly observed with conventional preparation techniques. The average particle size of the Al₂O₃ was 3.5 nm, and the standard deviation was estimated to be 1.1 nm.     

Microstructure of Varistors Prepared with Zinc Oxide Nanoparticles Coated with Bi2O3

Zinc oxide (ZnO) nanoparticles coated with 1–5 wt% Bi₂O₃ were prepared by precipitating a Bi(NO₃)₃ solution onto a ZnO precursor. Transmission electron microscopy showed that a homogeneous Bi₂O₃ layer coated the surface of the ZnO nanoparticles and that the ZnO particle size was ∼30–50 nm. Scanning electron microscopy showed that ZnO grains sintered at 1150°C were homogeneous in size and surrounded by a uniform Bi₂O₃ layer. When the ZnO grains were surrounded fully by Bi₂O₃ liquid phases, further increases in the ZnO grain size were not affected by the Bi₂O₃ content. This predesigned ZnO nanoparticle structure was shown to promote homogeneous ZnO grains with perfect crystal growth.     

Perovskite Formation and Dielectric Characteristics of Pb(Zn1/3Ta2/3)O3 with PbTiO3 Substitution

Perovskite developments in the Pb(Zn_1/3Ta_2/3)O₃–PbTiO₃ system were explored. Formation yields and lattice parameters of the perovskite were determined from X-ray diffractometry results. Weak-field low-frequency dielectric properties of the system ceramics were investigated, followed by microstructure examination. Perovskite started to develop in Pb(Zn_1/3Ta_2/3)O₃ after the introduction of 30 mol% PbTiO₃, whereas complete stabilization was accomplished at 60% substitution. Dielectric relaxation behavior was not substantial across the entire composition range, whereas phase transition modes changed from diffuse to sharp with increased PbTiO₃ fraction.     

Synthesis of Pb(Mg1/3Nb2/3)O3 in Excess Lead Oxide by Mechanical Activation

Twenty hours of mechanical activation of mixed oxides at room temperature led to the formation of Pb(Mg_1/3Nb_2/3)O₃ (PMN) in excess PbO. The crystallinity of the activation-derived perovskite PMN phase was further established when the activated PMN–PbO phase mixture was subjected to calcination at 800°C. Pyrochlores, such as Pb₃Nb₄O₁₃ and Pb₂Nb₂O₇, were not observed as transitional phases on mechanical activation and subsequent calcination, although 50% excess PbO was deliberately added. The perovskite PMN phase was recovered by washing off excess PbO using acetic acid solution at room temperature. It was sintered to a relative density of 98.9% of theoretical at 1200°C for 1 h and the sintered PMN exhibited a dielectric constant of ∼14 000 at 100 Hz and a Curie temperature of −11°C.     

Growth of β-Alumina (Na2O · 11Al2O3) Single Crystals by the Flux Method

The crystal-growth process and growth conditions of β-alumina (Na₂O · Al₂O₃) were investigated using the Na₂B₄O₇-Na₃AlF₆ flux method. β-Alumina (electric fusion brick) was used as both nutrient and seed. Weight loss of the flux varied widely for various runs: ≅ 10 wt% of flux evaporated at 100 h, ≅ 17 wt% at 150 h, and 43 wt% at 600 h. When β-alumina crystal was grown, only 20 wt% Na₂B₄O₇ was added to the Na₃AlF₆ flux. The linear growth rates of the β-alumina single crystal grown by an Na₃AlF₆-20 wt% Na₂B₄O₇ flux method at 1040°C and Δ t = 18°C were ≅ 1.0 × 10⁻³ mm/h ( a face) and ≅0.3 × 10⁻³ mm/h ( c face). The β-alumina single crystals grown were bounded by only c [001] and a [100] and were colorless and transparent.