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1.
铝合金磷酸阳极化和胶接性能分析   总被引:2,自引:0,他引:2       下载免费PDF全文
采用磷酸阳极化方法对铝合金试片进行了处理并考察了其粘接性能。阳极化处理使铝合金试片表面产生了微观粗糙的多孔膜,最初形成的孔互不连通,随着阳极化过程的继续,孔与孔之间互相贯通;胶接时胶粘剂能够渗入多孔膜,并在粘接界面上形成过渡层,实现良好的机械啮合。经阳极化处理后,铝合金试片粘接性能显著提高,拉剪强度在粘接副为铝合金时提高了238%,粘接副为铝合金/复合材料时提高了104%,且破坏模式为混合破坏。对粘接副的耐候性进行了考核,在25~70℃时,其拉剪强度保持不变,100℃时拉剪强度为30.25MPa,与常温拉剪强度相比下降了19.2%;粘接副经碱水浸泡后拉剪强度降低,经过100h浸泡后拉剪强度为35.55MPa,降低了8.1%。  相似文献   

2.
铝合金硫酸阳极氧化对胶接性能的影响   总被引:2,自引:0,他引:2  
为研究铝合金硫酸阳极氧化对胶接性能的影响,采用了硫酸阳极氧化的方法,对铝合金试片进行了处理,并考察了其胶接性能.阳极氧化处理能扩大微观表面积,并能获得多孔性的活性表面.胶接时胶粘剂能够渗透进入多孔膜,并在粘接界面上形成过渡层,形成良好的机械啮合.结果表明:经阳极氧化处理后,铝合金试片粘接性能显著提高,剪切强度提高71%,剥离强度提高80%.  相似文献   

3.
选取草酸溶液电解液,采用低压恒压法与二次阳极氧化工艺制备了多孔阳极氧化铝膜(AAO)。借助扫描电镜(SEM),观察了电解液浓度和氧化时间对多孔阳极氧化铝膜的形貌、孔径和孔间距的影响,得到电流随时间的变化曲线。研究了多孔阳极氧化铝膜层厚度与电流密度及氧化时间之间的关系,探讨了多孔阳极氧化铝膜形成机理,优化了阳极氧化制备工艺。结果表明:利用低压恒压法,在氧化电压18 V,氧化时间12 h,氧化液浓度0.6 mol/L时,可制备孔径均匀、高度有序的多孔阳极氧化铝膜。  相似文献   

4.
通过 AFM、交流阻抗谱及扫描 Kelvin 探针技术,研究硼酸对 7050 铝合金硼酸?硫酸阳极氧化膜结构及耐蚀性的影响。结果表明,在硼酸-硫酸阳极氧化体系中,硼酸不会改变氧化膜阻挡层的结构,但会显著影响氧化膜多孔层的结构形式,进而影响氧化膜的耐蚀性。在 0~8 g/L 的范围内,随着电解液中硼酸含量的增加,氧化膜的多孔层电阻增大,电容减小,表面势正移,孔径缩小,耐蚀性变好。在高于 8 g/L 时,随着硼酸含量的增加,氧化膜的孔隙变大,阻抗变小,电子逸出功降低,耐蚀性变差。  相似文献   

5.
采用电流回复处理、电化学和化学浸泡等方法研究了铝硫酸阳极氧化膜及膜的双层结构对膜层在NaCl溶液中的孔蚀行为。实验表明:硫酸阳极氧化膜具有较高的耐孔蚀性能,膜中的多孔层起着主要作用。多孔层的厚度与孔径是影响膜层耐孔蚀性能的主要因素,多孔层厚、孔径小,膜层耐孔蚀性能就好;反之就差。  相似文献   

6.
选用羟基乙叉二膦酸(HEDP)为电解液对1060铝合金进行阳极氧化,分析了其在恒压氧化过程中的电流变化特征;借助FESEM、EDS、XRD等分析了氧化膜的微观结构、化学组成及其演变过程,探讨HEDP阳极氧化膜的生长机制;通过动电位极化曲线评价HEDP阳极氧化处理铝合金的耐蚀性。结果表明:HEDP体系中铝合金阳极氧化膜的形成是一个电化学成长与化学溶解的动态调整过程。HEDP阳极氧化膜与硫酸阳极氧化膜类似,也呈双层结构;外层为蜂窝孔状结构,只是孔径略大;内层为壁垒型结构,但明显更厚;膜层主要由非晶态Al_(2)O_(3)组成,同时多孔层中含有一定量的水合Al_(2)O_(3)。随着氧化时间的延长,孔径和孔隙率会不断增大;氧化30 min时,膜层厚度为4~5μm,表面孔径为110~120 nm,阻挡层厚度约154 nm。HEDP阳极氧化膜大幅提升了1060铝合金的耐蚀性,且膜层厚度相当时,其耐蚀性优于铬酸阳极氧化膜。  相似文献   

7.
冯斌  旷亚非 《表面技术》1999,28(6):20-22
采用电流回复处理,电化学和化学浸泡等方法研究了铝硫酸阳极氧化膜及膜的双层结构膜层在NaCl溶液中的孔蚀行为,实验表明,硫酸阳极氧化膜具有较高的耐孔蚀性能,膜中的多孔层起着主要作用,多孔层的厚度与孔径是影响膜层耐孔蚀性能的主要因素,多孔层厚,孔径小,膜层耐孔蚀性能就好,反之就差。  相似文献   

8.
采用磷酸作为基本电解液对2124铝合金进行阳极氧化,研究了电解液成分对氧化膜层性能的影响。研究结果表明,磷酸浓度在10~40 g/L范围内时,随磷酸浓度增加,膜层厚度增加,硬度减小。在磷酸电解液中加入成膜添加剂,可以有效提高膜层的质量。同时,优选出最佳的磷酸复合电解液配方。研究结果对于制备大孔径、高厚度和高硬度的氧化膜有积极意义。  相似文献   

9.
硼酸钠浓度对镁合金阳极化的影响   总被引:1,自引:0,他引:1  
采用电压-时间曲线、全浸腐蚀实验、极化曲线法、X射线衍射法(XRD)、扫描电镜(SEM)、能量色散谱仪(EDS)和X射线光电子能谱法(XPS)等方法研究了AZ91D镁合金在含不同浓度四硼酸钠的阳极化溶液中的阳极氧化行为和膜层的成分、结构.结果表明:在文中给定工艺中,AZ91D镁合金的阳极化过程可分为3个阶段:电火花出现之前的致密层生成阶段;少量小电火花出现的多孔层生成阶段;出现较大电火花的多孔膜层稳定生长阶段.阳极氧化过程中,随着阳极氧化溶液Na2B4O7浓度的升高,出现电火花的时间延长,出现电火花时的电压值升高;膜层厚度增加,膜层上的孔径增大.阳极化膜层中主要含有Mg^2+、O^2-、Si^4+和B^3+,主要相结构为MgO、MgSiO3和Mg3B2O6.四硼酸钠浓度对阳极化膜的耐蚀性影响较大,当四硼酸钠浓度为160 g/L时,膜层耐蚀性能最好.  相似文献   

10.
采用传统的硫酸阳极氧化工艺对2E12航空铝合金进行处理,在铝合金表面制备了一层阳极氧化膜。研究了表面包铝层和阳极氧化时间对铝合金氧化膜表面形貌和硬度的影响,并探讨了硫酸阳极氧化处理对铝合金拉伸性能和疲劳性能的影响规律及机制。结果表明,2E12铝合金基体中的第二相在阳极氧化过程中会发生溶解,使得氧化膜表面出现孔洞。随着氧化时间的延长,氧化膜的厚度逐渐增加,孔洞数量也增多且尺寸变大。2E12铝合金经硫酸阳极氧化处理后,拉伸性能基本保持不变,但疲劳寿命出现明显下降。其中,去除包铝层的2E12铝合金经阳极氧化后,疲劳寿命最高下降到阳极氧化前的30%。硫酸阳极氧化处理后,疲劳裂纹起源于氧化膜表面的缺陷处,疲劳断口呈现多个裂纹源的特征。  相似文献   

11.
In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.  相似文献   

12.
After nearly two years' tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry (SRIF), located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.  相似文献   

13.
Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.  相似文献   

14.
The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.  相似文献   

15.
The motion of melt droplets in spray degassing process was analyzed theoretically. The height of the treatment tank in spray degassing process could be determined by the results of theoretical calculation of motion of melt droplets. To know whether the melt droplets would solidify during spraying process, the balance temperature of melt droplets was also theoretically analyzed. Then proof experiments for theoretical results about temperature of melt droplets were carried. In comparison, the experimental results were nearly similar to the calculation results.  相似文献   

16.
On the basis of the single-particle framework, a new theory on inclusion growth in metallurgical melts is developed to study the kinetics of inclusion growth on account of reaction and collision. The studies show that the early growth of inclusion depends on reaction growth and Brawnian motion collision, and where the former is decisive, the late growth depends on turbulence collision and Stokes' collision, and where the former is dominant; collision growth is very quick during the smelting process, lessened in the refining process, but nearly negligible in the continuous casting process.  相似文献   

17.
An approach based on film buckling under simple uniaxial tensile testing was utilized in this paper to quantitatively estimate the interfacial energy of the nanostructured multilayer films(NMFs) adherent to flexible substrates. The interfacial energies of polyimide-supported NMFs are determined to be *5.0 J/m2 for Cu/Cr, *4.1 J/m2 for Cu/Ta,*2.8 J/m2 for Cu/Mo, *1.1 J/m2 for Cu/Nb, and *1.2 J/m2 for Cu/Zr NMFs. Furthermore, a linear relationship between the adhesion energy and the interfacial shear strength is clearly demonstrated for the Cu-based NMFs, which is highly indicative of the applicability and reliability of the modified models.  相似文献   

18.
A 17 vol% SiCp/Al–Mg–Si–Cu composite plate with a thickness of 3 mm was successfully friction stir welded(FSWed) at a very high welding speed of 2000 mm/min for the first time. Microstructural observation indicated that the coarsening of the precipitates was greatly inhibited in the heat-affected zone of the FSW joint at high welding speed, due to the significantly reduced peak temperature and duration at high temperature. Therefore, prominent enhancement of the hardness was achieved at the lowest hardness zone of the FSW joint at this high welding speed, which was similar to that of the nugget zone. Furthermore, the ultimate tensile strength of the joint was as high as 369 MPa, which was much higher than that obtained at low welding speed of 100 mm/min(298 MPa). This study provides an effective method to weld aluminum matrix composite with superior quality and high welding efficiency.  相似文献   

19.
吴玉梅  熊晓云  靳蓉  孙敬民  杨林  罗晓星 《金属学报》2005,10(10):1100-1103
目的: 观察本实验室合成的一种治疗阿尔茨海默氏症(AD)的药物(1-二甲基磷酰基-2, 2, 2 -三氯)-乙基-1-醇烟酸醋(NMF),对体外培养的皮层神经细胞活性的影响以及对海人藻酸(KA)所致的神经损伤的保护作用。方法: 采用体外培养皮层神经元的方法,解剖分离 15 d胚胎小鼠皮层神经细胞, 接种于 96孔板,48 h 后加药并培养 72 h,以 MIT 法 观察 NMF 对小鼠皮层神经细胞活性的影响;同时将接种于 24 孔板的细胞预先给予 NMF,d 3 时加或不加KA处理后,以台盼蓝染色鉴别并计数死、活细胞,可得出细胞的存活率。结果: NMF 明显促进胎鼠皮层神经元活性,其中 NMF1、0. 1、10nmol·L-1促进神经元活性增殖率分别高达 34.7%、37.4%、36. 7%, NMF 明显促进正常胎鼠皮层神经元存活卒,与对照组比较,10nmol·L-1 NMF 对皮层神经元的存活率分别提高 39.3%、73.5%。 NMF能显著 对抗 KA 所致的神经元损伤,与 KA 损伤组相比, NMF0.1、10、10nmol·L-1对损伤皮层神经元的保护率分别为 77.30%、80.10%、84.15%。结论: NMF 明 显促进胎鼠皮层神经元的洁性、提高正常皮层神经元,的存活卒,并能有效地保护KA所致的神经元损伤,提示 NMF 是一种很有潜力的治疗 AD 的药物。  相似文献   

20.
On the basis of energy and shape method for the determination of the valence bond (VB) structures of crystal, the valence bond structure of titanium is redetermined at room temperature and calculated in the whole temperature range of 0-1943K. The outer shell electronic distribution of Ti is e_c~(2.9907) · (s_c~(0.4980) d_c~(2.4927)) ef1.0093 in crystal. The temperature dependences of the VB structures of hcp and bcc phases are the same. The VB structures of hcp and bcc phases monotonically increase or decrease with the increase in temperature, but show discontinuous changes at the phase-transformation temperature 1155K.  相似文献   

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