电镀锌钢板上2-Ⅴpy阴极电聚合及其腐蚀行为的研究

采用循环伏安法在电镀锌钢板上阴极还原电聚合二乙烯基吡啶（2-Ⅴpy），研究了扫描速度对聚合膜形成的影响，采用SEM研究其表面形貌，并测出了不同条件下聚合膜的厚度，结果表明最佳扫描速度为0.05Ⅴ／s．通过红外光谱研究聚2-Ⅴpy膜的结构及其掺杂离子ClO4^-．对聚合膜进行了阳极极化、交流阻抗和盐雾实验，结果证明聚2-Ⅴpy膜耐蚀性优于铬酸盐钝化电镀锌钢板，并初步提出了聚2-Ⅴpy膜的耐蚀机理．     

水杨酸钠对电镀锌钢板上电聚合吡咯的作用

利用循环伏安法等方法分析了水杨酸钠对电镀锌钢板上电聚合吡咯的作用．结果表明，水杨酸钠作为支持电解质，对锌镀层表面起钝化作用，抑制了Zn的溶解，有利于吡咯的电聚合，可在电镀锌钢板表面形成均匀致密的聚吡咯膜。     

钢板电镀锌表面耐蚀性聚苯胺膜的制备及辐射改性

在中性溶液中一步电聚合制备了聚苯胺膜,对其成分和结构进行了分析.并用电子加速器对电聚合苯胺膜进行辐射改性,研究了电子辐射对其凝胶分数及防腐蚀性能的影响.结果表明,在电镀锌钢板上采用一步电聚合法制备的聚苯胺膜是部分掺杂的半氧化结构,该膜掺杂了水杨酸根,所以易溶于酒精等有机溶剂.电子辐射可以提高聚苯胺的交联程度,改善其耐有机溶剂的性能.聚苯胺膜的凝胶分数随着吸收剂量的增加存在一个极大值,而与吸收率无关.在适当吸收剂量下辐射交联后,聚苯胺膜的防腐蚀性能有很大改善.相同吸收剂量下,吸收率越低,聚苯胺膜的防腐蚀性能越好.     

电镀锌钢板的黑变机理

在发现铅是导致电镀锌钢板黑变发生的关键因素的基础上 ,对电镀锌钢板的黑变机理提出了锌铅共沉积假说和硫酸铅胶体膜假说 ;并对不同工艺中获得的电镀锌钢板进行了黑变培养 ,通过丁达尔和界面电泳实验研究了铅在硫酸锌溶液中的存在形式 ,通过钝化及破胶实验研究了钝化工艺和镀后清洗对黑变的影响 ,验证了黑变是由于硫酸铅胶体膜在镀锌层外表面被吸附而造成的。     

无铬及含铬电镀锌耐指纹钢板的性能对比研究

为满足环保需求,宝钢冷轧厂在国内率先成功实现了电镀锌无铬耐指纹薄板的产品稳定化生产.首先简要介绍了宝钢电镀锌耐指纹有机膜钢板的生产状况、主要用途.为了解产品性能,采用多种实验方法重点研究了宝钢新型无铬耐指纹钢板的特性,并与原有含铬产品进行了对比.结果表明,宝钢无铬耐指纹有机膜产品各项性能与原含铬产品性能基本相当,满足用户的使用需求.     

电沉积聚 8-羟基喹啉膜及其耐蚀性的研究

采用循环伏安法合成了一种新的聚合物膜——聚8-羟基喹啉膜,推测了聚合的机理,通过红外光谱分析了聚合膜的组成。采用单因素实验优化了成膜条件,结果表明,循环伏安法形成聚8-羟基喹啉膜的最佳条件是:8-羟基喹啉浓度为0.002 mol/L,氢氧化钠浓度为0.4 mol/L,扫描速度30 mV/s,扫描8圈。采用该成膜条件在镀镍工件上电沉积聚8-羟基喹啉,其表面形成了一层浅黄色明亮光滑的致密薄膜,达到封孔目的,使得工件的耐蚀性显著提高。     

宝钢电镀锌生产线扩建

9月中旬，宝钢分公司1550电镀锌机组扩容改造项目正式启动，此次停机改造将提升机组速度，并进一步扩大电镀锌汽车板产能，提高我国高等级镀锌钢板的生产能力。[第一段]     

电镀锌钢板黑变机理的动力学

为探索铬酸盐钝化膜提高锌镀层耐蚀性的机理和研究其发生黑变的初期腐蚀现象， 对电镀锌钢板黑变的动力学规律进行了研究。以湿热实验中镀锌层表面明度差随时间变化的关系来表征钝化和未钝化试片腐蚀的速度， 发现钝化后的镀锌层的腐蚀规律符合Ｗａｇｎｅｒ 方程， 未钝化的镀锌层的腐蚀规律符合对数方程， 并求出了相应的腐蚀反应的活化能。钝化使腐蚀反应的活化能提高了一个数量级以上。实验结果表明该腐蚀是由于氧的向内扩散和锌离子的向外扩散， 钝化膜的存在影响了腐蚀的历程。     

钢板电镀锌表面聚苯胺膜硅烷改性的研究

在加入硅烷偶联剂γ-APS的苯胺中性溶液中采用恒电流法在电镀锌钢板上制备聚苯胺膜,采用SEM观测其表面形貌,测试不同条件下聚合膜的厚度.交流阻抗和盐雾实验表明,加入γ-APS后,聚苯胺膜层的致密性和防护性明显提高,接近铬酸盐钝化膜.通过XPS分析,得到γ-APS改性聚苯胺膜掺杂度为11%、氧化度为64%;与改性前聚苯胺膜相比较,掺杂度降低、氧化度增高.结合红外光谱和XPS分析,发现聚苯胺膜中存在4种化学环境:C-Si-O-Si,C-Si-OH,C-Si-O-C,C-Si-O-Zn.     

明度差法研究电镀锌铬酸盐钝化膜的耐蚀性

用明度差法研究了电镀锌未钝化及涂覆型钝化试片在湿热实验中的初期腐蚀行为。通过考察明度差△Ｌ随时间及温度的变化关系，发现未钝化镀锌层的初期腐蚀规律符合对数方程，而钝化后的符合Ｗａｇｎｅｒ方程，即印化膜的存在改变了腐蚀的历程，使钝化膜内锌离子的外护散或膜外氧的内扩散成为腐蚀的控制步骤，有效地提高了镀锌层的耐蚀性，采用明度差法可以反映电镀锌钢板腐蚀的程度。     

硅烷膜对有机硅涂料性能的影响

    采用红外反射吸收光谱、热失重分析、电化学交流阻抗谱等方法研究了巯丙基三乙氧基硅烷膜对有机硅涂层的附着力、耐热性以及耐蚀性的影响.结果表明,MPTES硅烷膜与金属基体发生了化学反应,界面互穿网络的形成增强了涂层与基体的结合力,提高了涂层的热分解温度,改善了涂层耐蚀性.     

Electrosynthesis of Poly(ortho-phenetidine) Coatings on Steel and Investigation of Their Corrosion Protection Properties

Poly(ortho-phenetidine) coatings on 304 stainless steel (304 SS) surface have been synthesized by using the galvanostatic technique. The electrosynthesized coatings were characterized by Fourier Transform Infrared Spectroscopy (FT-IR), UV-visible absorption spectrometry and Scanning Electron Microscopy (SEM). The anticorrosion performances of poly(ortho-phenetidine) coatings were examined in 0.1 M HCl medium by the electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization technique. The corrosion rate of poly(ortho-phenetidine)-coated 304 SS was found ~10 times lower than bare 304 SS and corrosion potential increased from –0.29 V for uncoated 304 SS to –0.19 V versus Ag/AgCl (3 M KCl) for poly(ortho-phenetidine)-coated 304 SS electrode. Electrochemical measurements indicate that poly(ortho-phenetidine) coating has good inhibiting properties with an efficiency of ~93% at 1.5 mA cm^–2 applied current density in acidic corrosive media. The results of this study obviously ascertain that the poly(ortho-phenetidine) has an outstanding potential to protect 304 SS against corrosion in an acidic environment.     

ELECTROPLATED Zn-Ni-SiO2 COMPOSITE COATINGS TREATED WITH A SILANE COUPLING AGENT TO REPLACE CHROMATING

The fixing of a silane coupling agent to Zn-Ni-silica (SiO2) composite coatings was studied for the purpose of developing a coating process as an alternative to chromating. The corrosion resistance of Zn-Ni-silica composite coatings was remarkably improved by the silica nanoparticles in the composite, which were dispersed in the surface of this film. The silane coupling agent formed chemical bonds with the inorganic silica particles during the silane coupling treatment on these composite coatings. The treatment suppressed the formation of white corrosion products to the same extent as chromating, as measured in salt spray tests. It is concluded that treating Zn-Ni-silica composite coatings with silane coupling agents is a viable alternative technique to chromating.     

Novel synthesis medium for poly(aniline-co-o-anisidine)

Aqueous sodium oxalate (NaOX) solutions both without (1) and with (2) p-toluenesulfonic acid (p-TSA) were used to synthesize a poly(aniline-co-o-anisidine) (PANI-co-POA) film on mild steel (MS). Polarization of the substrate in p-TSA containing NaOX solution mixture led to the passivation of the surface mainly via the formation of an iron(II) oxalate layer. Copolymer coatings showed that p-TSA + NaOX solution mixture was a suitable medium for the deposition of a uniform, compact and strongly adherent PANI-co-POA coating on MS electrode. Similar coating was achieved when NaOX solution was used free of p-TSA. It was observed that addition of p-TSA in NaOX solution provided also an increase in electropolymerization rate. Evaluation of the anticorrosion performance of copolymer coatings in 3.5% NaCl solution was investigated by using AC impedance spectroscopy (EIS) technique and anodic polarization curves. Both copolymer coatings exhibited a significant physical barrier property against the attack of corrosive products on mild steel, in longer periods.     

PREPARATION AND CORROSION RESISTANCE OF NiP/TiO2 COMPOSITE FILM ON CARBON STEEL IN SULFURIC ACID SOLUTION

A NiP/TiO2 composite film on carbon steel was prepared by electroless plating and sol-gel composite process. An artificial neural network was applied to optimize the prepared condition of the composite film. Corrosion behavior of the NiP/TiO2 composite film was investigated by polarization resistance measurement, anode polarization, ESEM （environmental scanning electron microscopy） and EIS （electrochemical impedance spectroscopy） measurements. Results showed that the NiP/ TiO2 composite film has a good corrosion resistance in 0.5mol/L H2SO4 solution. The element valence of the composite film was characterized by XPS （X-ray photoelectron spectroscopy） spectrum, and an anticorrosion mechanism of the composite film was discussed.     

Formation of bioactive anticorrosion coatings on resorbable implants by plasma electrolytic oxidation

Calcium phosphate coatings (Ca/P = 1.61) containing magnesium oxide MgO and hydroxyapatite Ca₁₀(PO₄)₆(OH)₂ accelerating the growth of bone tissue have been prepared by the method of plasma electrolytic oxidation (PEO) on MA8 magnesium alloy. The phase and element compositions, morphology, and anticorrosion properties of coatings were investigated. Such PEO layers were found to essentially reduce the corrosion rate of magnesium alloy (polarization resistance being increased by two orders). This makes it possible to consider the formed PEO coatings as likely anticorrosion layers for medical bioresorbable implants.     

镁合金微弧氧化过程中不同电压下获得膜层的性能研究

采用扫描电镜、电化学阻抗方法,研究了镁合金AZ91D微弧氧化过程中不同电压下获得氧化膜的性能.结果表明,随着氧化电压的升高,可以获得三种不同性能的氧化膜:钝化膜、微火花氧化膜和弧光氧化膜.钝化膜很薄,厚度不足1μm,膜层的阻抗随着氧化电压升高略有增加,仍属于钝化膜性质;微火花放电后期得到的膜层较厚,厚度可达30μm,表面均匀、结构致密,具有最高的阻抗,可以达到8×107Ω;弧光放电阶段氧化膜最厚,但结构疏松、易碎,阻抗逐渐降低至1×107Ω.结果还指出,硅酸盐体系中微火花放电阶段后期形成的膜层具有最佳的性能;而且膜层的阻抗主要由氧化膜的有效厚度决定,与总厚度关系不大.     

Effect of chromate on the electrochemical behavior of sintered Zn-Al coating in seawater

To improve the anticorrosion resistance of chromium-free Zn-Al sintered coating, characteristics of chromate on zinc-aluminum-chromium were studied by electrochemical methods. Depth profiles of elements were obtained by glow discharge spectrum (GDS) and X-ray photoelectron spectroscopy (XPS) was used to analyse the chemical states of main elements in Zn-Al coatings. Corrosion behaviors of steel samples coated with chromium-free Zn-Al and zinc-aluminum-chromium exposed to seawater were investigated by using electrochemical impedance spectroscopy (EIS) measurement. Both in open circuit potential and EIS monitoring self-healing phenomena of chromate were obviously observed. The self-healing function endows zinc-aluminum-chromium coating with better anticorrosion performance. Electrochemical analysis show that self-healing action of coatings is missing when replace chromate with molybdate and silane.     

Influence of electrodeposition potential,TiO2 nanoparticles and chromium (III) inhibitor addition on the corrosion protection performance of organosilane coating on aluminium

In this work, the anticorrosion properties of phenyl trimethoxysilane (PTMS) films coated on aluminium 5000 series alloys were studied. PTMS films were deposited at various cathodic potentials. The optimum electrodeposition potential was found to be ?0.8?V vs. SCE. The coatings were also modified by different amounts of nano-TiO₂. In order to introduce corrosion inhibition and a self-repair property of the PTMS film, the addition of chromium (III) corrosion inhibitor in the presence of nano-TiO₂ was studied. The anticorrosion performance of coatings was investigated in a 3.5 wt.% NaCl solution. At optimum deposition potential, the ‘critical’ nano-TiO₂ and Cr(III) contents were both observed, under which the obtained PTMS coatings show the highest anticorrosion performance. The surface morphologies of PTMS coatings were examined by scanning electron microscopy. The results showed that the coatings deposited at ?0.8?V vs. SCE, from 20?ppm of nano-TiO₂ and 0.003 M Cr(III) inhibitor present uniform and compact morphologies.     

乙烯基三乙氧基硅烷(VS)水解关键工艺

采用硅烷偶联剂对金属进行预处理是一种新型、环保的表面处理工艺,可以显著提高涂层的结合力及金属耐蚀性能,有望替代传统的磷化和钝化处理,而水解过程是决定金属表面硅烷化预处理好坏的关键。采用反射吸收红外光谱法研究了温度、pH、醇水比及硅烷体积分数等关键因素对乙烯基三乙氧基硅烷水解的影响,确定了水解液中获得最多硅醇单体时的水解工艺参数;在一定温度范围内,硅烷溶液水解程度随着水解温度的升高而增大;通过比较si-O-Fe与si-O-si峰强的变化,确定Si-O-Fe与si-O-si在金属表面存在竞争协同作用。