共查询到19条相似文献,搜索用时 234 毫秒
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王瑾 《电子制作.电脑维护与应用》2014,(3)
利用数值模拟技术对级进成形工序进行分析和优化是非常重要的。本文以飞机机身某钣金零件为例,分析确定零件的成形工艺方案及参数。综合运用UG、Autoform软件建立了该零件级进冲压全工序数值模拟排样料带模型,采用多工位单工序有限元建模及模拟方法,对整个料带不同工位的成形过程进行了数值模拟,重点分析了压型和折弯两个工位,准确预测了各工位成形过程中可能出现的缺陷,验证了成形工艺方案的合理性。 相似文献
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马维 《电子制作.电脑维护与应用》2014,(17)
随着制造业的发展,模具这一密集型工业产品的应用越来越广泛,冲压模具的设计及制造工艺直接影响了冲压件的质量,逆向技术的发展则大大缩短了设计制造周期。以花样冲压件为例,分析了其成型工艺,详细介绍了多工位级进模的结构设计、排样和成形特点以及关键部位的设计计算,此种模具结构紧凑、生产操作方便、效率高,具有实际意义。 相似文献
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胡悦嘉 《CAD/CAM与制造业信息化》2000,(6)
法国ESI集团PSI公司从70年代开始从事数值模拟软件的研究开发,主要是研究开发PAM系列软件产品。由于它把侧重点集中在应用方面,因此受到企业,特别是国际大公司的青睐。ESI集团PAM产品(PAMSYSTEM)主要包括:PAM-STAMP是板材成形数值模拟软件。对薄板成形件的成形结果进行分析、评价。帮助工程师进行产品工艺可行性研究和模具制造设计。PAM-STAMP还可以对吹塑成形、超成形、液压成形、橡皮模成形等成形工艺进行模拟。QUICKSTAMP是运用一步法对薄板成形件进行快速冲压模拟的数值模拟软件。该软件主要应用在模具设计… 相似文献
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郭巧 《CAD/CAM与制造业信息化》2007,(12):34-37
近年来工模制造业技术不断进步和发展,冲压工艺和冲模技术也在不断革新和发展,多工位级进模是在普通级进模的基础上发展起来的一种高精度、高效率、长寿命的模具,是技术密集型模具的重要代表,也是冲模发展方向之一.而随着级进模产品复杂程度及要求的不断提高,传统的2D设计已经越来越不能满足当前级进模技术发展需要,采用更为先进的专业3D设计手段就成为了趋势和必然. 相似文献
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郭巧 《CAD/CAM与制造业信息化》2007,(12):33-37
近年来工模制造业技术不断进步和发展,冲压工艺和冲模技术也在不断革新和发展,多工位级进模是在普通级进模的基础上发展起来的一种高精度、高效率、长寿命的模具,是技术密集型模具的重要代表,也是冲攀发展方向之一。而随着级进模产品复杂程度及要求的不断提高.传统的2D设计已经越来越不能满足当前级进模技术发展需要。采用更为先进的专业3D设计手段就成为了趋势和必然。 相似文献
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一、冲压模拟仿真技术 背景 从20世纪中期,人们就已经开始利用有限元算法对钣金成形进行模拟仿真研究.1970年至1980年,钣金成形模拟分析技术已被广泛用于分析轴对称、平面变形等问题.近几年,由于可以在计算机中预先对可能出现的问题求解、分析并进行工艺优化,而不是通过实际试模来解决可能出现的问题,为企业带来了巨大的经济效益.因此,冲压模拟仿真技术被企业广泛采用,该技术的不断发展以及高速度、低价格的计算机的出现,使金属成形的加工费用更加低廉. 相似文献
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一、冲压模拟仿真技术
背景
从20世纪中期,人们就已经开始利用有限元算法对钣金成形进行模拟仿真研究.1970年至1980年,钣金成形模拟分析技术已被广泛用于分析轴对称、平面变形等问题.近几年,由于可以在计算机中预先对可能出现的问题求解、分析并进行工艺优化,而不是通过实际试模来解决可能出现的问题,为企业带来了巨大的经济效益.因此,冲压模拟仿真技术被企业广泛采用,该技术的不断发展以及高速度、低价格的计算机的出现,使金属成形的加工费用更加低廉.…… 相似文献
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随着高强度钢在汽车车身上的广泛应用,冲压模具结构变形问题也日益突出.采用JSTAMP/NV和HyperMesh,对冲压成形和模具结构进行解耦有限元分析,研究模具各部件在成形过程中的应力分布规律和变形结果.结果表明:最大等效应力发生在曲率比较大的区域,而且不一定发生在模具的最终闭合阶段.该分析结果为优化模具结构设计和模具疲劳校核提供参考.在冲压成形仿真过程考虑模具结构变形的影响,结果显示模具结构的变形对材料的流入有很大影响,最终影响制品的成形精度. 相似文献
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顾朝上 《CAD/CAM与制造业信息化》2014,(6):79-81
在金融自助设备、地铁设备和电信家电等产品的薄板零件中,螺纹底孔翻边,是较为常见的加工工序,翻边后,增加了螺纹旋合长度,提高螺纹联接强度,减轻材料重量,降低材料费用。本文着重讨论螺纹底孔翻边冲压成形工艺、计算方法以及带金属脱料器的螺纹内孔翻边模具设计。 相似文献
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Digitized-die forming (DDF) is a flexible manufacturing technology through which a variety of three-dimensional sheet metal parts can be produced in a DDF system. It eliminates the need to design and produce the conventional die. The central component of DDF system is a pair of matrices of punches, the punches are controlled by computer and the desired shape of die is constructed by changing the heights of punches. Based on the flexibility of DDF, new forming processes are designed that cannot be realized in conventional stamping. In varying deformation path DDF, a sheet part is manufactured along an optimal forming path, and large deformation can be achieved for the material with poor formability. In sectional DDF, a sheet part is formed section by section, and this technique makes it possible to manufacture large-size parts in a small DDF press. A closed-loop forming system was built by combining DDF with rapid 3D-shape measurement system. It is used to compensate for material springback and improve dimensional accuracy of the formed part. And a DDF system with multi-point blankholder control system was developed to control the material flow, thereby to prevent sheet parts from wrinkling and tearing. The DDF integrated system is described, and the detailed forming procedures are explained in the paper. Typical examples are presented showing the applicability of the DDF technology. 相似文献
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针对云制造中云制造服务资源匹配映射多种模式并存,云制造服务资源与云制造资源需求间相互影响且映射关系复杂,导致缺少有效云制造服务资源匹配方法.在综合考虑云制造资源需求间相互影响的基础上,提出了云制造服务资源匹配模型,利用模糊积分度量用户云制造资源需求与云制造服务资源间的匹配程度,提出了基于模糊积分的云制造服务资源匹配方法.通过基于模糊积分的云制造服务资源匹配方法,计算获得云制造服务资源对云制造资源需求的匹配度,为制造云中的终端用户提供按需、自助、敏捷的云制造服务资源智能匹配技术.最后,以中小模具企业云制造平台某型号多工位级进模具排样图设计应用为实例,证明了文中方法在工程应用中的正确性与高效性. 相似文献
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A robust and accurate geometric model of real drawbeads that can be used for the automated design of drawbeads is presented in the paper. A three-dimensional geometric drawbead is a lofted surface, of which the section curves are constructed parallel to the stamping direction on the control points. Adaptive control point interpolation is introduced to simplify the management of the drawbead geometry and avoid unexpected shapes. Given primitive control points on a drawbead curve, dominant control points are adaptively obtained with the shapes of both the drawbead curve and the binder considered. An a priori heuristic parameter adjustment strategy is proposed to correct the parameter errors of section curves, which improves the accuracy and consistency of the drawbead geometry. By incorporating the proposed geometric drawbead with a previously developed intelligent drawbead optimization algorithm, a fully automated design process for drawbeads is realized that includes geometric modeling, finite element analysis, intelligent optimization of the drawbead geometry, and die manufacturing. Finally, a fender example is presented to verify the feasibility and validity of the fully automated drawbead design process. The simulation results with the optimized geometric drawbeads and equivalent drawbeads are compared with the experimental results. The proposed geometric drawbead shows remarkable practicability and accuracy in the automated design of drawbeads in sheet metal forming and demonstrates good consistency with the experimental results while the equivalent drawbead model introduces unneglectable deviations. 相似文献
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研究了逆向数值模拟技术原理,针对覆盖件模型不规则而导致传统成形分析求解困难的问题,提出采用改进膜单元构造板料网格,以准确地描述毛坯变形行为;为提高边界条件定义的可信度,根据摩擦性质差异对非平面压料圈分类处理,凹凸模作用由冲压力和摩擦力的合力求解,开放式拉延筋则建立包含弯曲和摩擦效应的等效阻力模型;分析计算数据,并结合成形缺陷形成机理,完成产品成形性能评估.实验结果表明,经改进的算法能快速求解展开料参数、预测复杂产品破坏特征分布,适合用于覆盖件冲压设计。 相似文献
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In sheet metal forming, external energy is transferred to sheet metal through a set of tooling to plastically deform a workpiece. The design of the tooling and its associated forming process parameters play important roles in this manufacturing process since they directly affect the quality and cost of the final product. With increasing demands from customers, government regulations, and global competition, the controllability and flexibility of stamping dies have been challenged. In this paper, we will summarize the research activities conducted at the Advanced Materials Processing Laboratory at Northwestern University in the area of sheet metal forming. An overview of our approach towards the system will be given followed by a summary of individual projects in the areas of failure prediction, design and control of a variable binder force, and the segmented die design with local adaptive controllers. 相似文献