AZ91D镁合金微弧氧化膜在不同浓度NaCl溶液中的腐蚀行为(英文)

采用微弧氧化技术(MAO)在镁合金 AZ91D 表面制备微弧氧化陶瓷膜。利用电化学技术和浸泡实验研究该镁合金试样在不同浓度(0.1%,0.5%,1.0%,3.5%和 5.0%,质量分数) NaCl 溶液中的腐蚀行为。结果表明,试样的腐蚀速率随着氯离子浓度的升高而增大。在较高浓度(1.0%,3.5%和 5.0%)的 NaCl 溶液中的主要腐蚀形式是点蚀,而在较低浓度(0.1%和 0.5%)中是全面腐蚀。腐蚀过程可以分为两个阶段:亚稳态蚀点的出现和蚀点的生长。根据腐蚀过程中阻抗谱的特点,对镁合金微弧氧化膜试样在不同浓度 NaCl 溶液中浸泡 120 h 提出了不同的等效电路来模拟其腐蚀行为。     

AZ91D镁合金微弧氧化工艺参数的优化

利用自制微弧氧化装置在硅酸盐体系中对AZ91D镁合金进行微弧氧化处理.采用4因素3水平正交试验,从考察膜层厚度、表面粗糙度和耐蚀性出发,确定了AZ91D镁合金在硅酸盐体系中的最佳工艺参数.结果表明：在最佳工艺条件下,微弧氧化膜呈多孔结构、孔径较小,裂纹较少,分布均匀,膜层较为致密;微弧氧化膜由MgO、Mg2SiO4、MgAl2O4和少量的SiO2组成;室温下,在质量分数为3.5%的NaCl中性溶液中浸泡168 h后,膜层表面未出现明显的点蚀现象,耐蚀性较镁合金基体有了很大提高.     

Mg-Al系和Mg-RE系合金在NaCl溶液中的腐蚀电化学行为

采用盐水浸泡法和电化学方法研究AZ91D镁合金和稀土镁合金Mg-3.0Nd-0.2Zn-0.4Zr(NZK)在5%(质量分数)NaCl溶液中的腐蚀行为.结果表明:NZK的腐蚀速率仅为AZ91D镁合金的1/2,这主要是由于NZK中阴阳极之间的电位差和阴阳极面积比小于AZ91D的所致;AZ91D的腐蚀主要集中在局部区域,形成较深的腐蚀坑,而NZK的腐蚀沿合金表面进行,形成比较均匀的浅腐蚀区域;NZK的腐蚀电位低于AZ91D的腐蚀电位; NZK稀土镁合金的耐点蚀能力高于AZ91D的.     

NaCl溶液中重力铸造镁合金的耐腐蚀性

通过在0.6 mol/L NaCl溶液中浸泡实验,研究重力砂型铸造镁合金AZ91D的耐腐蚀性能.采用光学显微镜、扫描电镜和XRD观察和分析腐蚀后的合金与生成的氧化膜.结果表明:合金在溶液中的腐蚀以点蚀开始,而后腐蚀介质通过点蚀坑向基体内部扩展;氧化膜的成分随着腐蚀时间的延长不断变化;氧化膜的晶界或缺陷处薄弱,易开裂,成...     

AZ91D镁合金在含Cl-溶液中腐蚀机理的研究

探讨了溶液中的Cl-离子、合金的成分及微观组织结构、氧化膜的结构对AZ91D镁合金腐蚀的影响。从腐蚀速率、腐蚀形貌、腐蚀类型及表面膜的状态等几个方面对AZ91D镁合金的腐蚀行为进行了定量和定性的描述。表面膜的疏松多孔,溶液中的活性阴离子是造成AZ91D镁合金腐蚀的动力学因素,由于Cl-（高解离度,高吸附性,高导电性,表观尺寸小）的特殊作用,合金表面所发生的是有选择的点蚀,最后呈蜂窝状;随着Cl-浓度的增加,腐蚀速率也随之增大。     

镁合金阳极氧化膜腐蚀过程的电化学阻抗谱研究

采用阳极氧化工艺对AZ91D镁合金进行表面处理，利用电化学阻抗谱（EIS）方法研究AZ91D镁合金阳极氧化膜层在3．5％NaCl溶液中的腐蚀过程。根据腐蚀过程阻抗谱的变化特点，分别采用R（RQ）（RQ）模型和R（Q（R（RQ）））模型的等效电路来拟合阳极氧化膜层在孔蚀诱导期和在孔蚀发展期的电化学阻抗谱图。结果表明：在孔蚀诱导期，随浸泡时间的延长，溶液电阻Rsol和多孔层的电容Yp有所增大，多孔层电阻琊和阻挡层电阻风逐渐减小，弥散效应指数np值基本不变，而阻挡层的电容Yb和弥散效应指数nb无明显的规律性；在孔蚀发展期，随浸泡时间的延长，溶液电阻Rsol，弥散效应指数n1和蚀孔内的反应电阻R2逐渐减小，电容Y1逐渐增大，而蚀孔内溶液电阻R1，蚀孔内阳极金属／介质界面的常相位角元件Q2的电容Y2及弥散效应指数n2无明显的规律性。     

AZ91D镁合金微等离子体氧化陶瓷层的耐腐蚀性研究

采用微等离子体氧化方法在AZ91D镁合金表面制备陶瓷层.利用扫描电镜、X射线分析陶瓷层微观组织结构,通过盐雾试验方法测试处理过的AZ91D镁合金耐腐蚀性能.结果表明,AZ91D镁合金经过微等离子体表面氧化处理后,陶瓷层由表面的疏松层和内部致密层所组成,疏松层里有较多的孔隙;致密层孔隙较少且与基体结合牢固;微等离子体氧化陶瓷膜的相结构主要由MgAl2Si3O12,β-Mg2SiO4,(Mg4Al14)(Al4Si2)O20等含硅的尖晶石型氧化物和δ-MgAl28O4等Mg,Al复合氧化物构成.AZ91D镁合金经微等离子体氧化处理后,基体被氧化膜覆盖,使其抗腐蚀性能显著提高,试样表面有陶瓷膜的AZ91D镁合金在盐雾试验中的腐蚀速率是AZ91D镁合金腐蚀速率的1/8.61.     

微弧氧化处理对AZ91D镁合金腐蚀行为的影响

采用碱性硅酸盐溶液,在AZ91D镁合金试样表面制得微弧氧化膜,并利用电化学阻抗方法对镁合金及微弧氧化处理试样在3.5%NaCl溶液中的腐蚀行为进行比较研究.结果表明,镁合金经微弧氧化处理后,腐蚀电位和膜层阻抗均有一定程度的提高.但在浸泡过程中,微弧氧化处理试样的电化学参数呈现出不同的变化规律,初期波动较大,后期则逐渐降低,趋向稳定.     

稀土La对汽车用AZ91D镁合金腐蚀行为的影响

以汽车用AZ91D镁合金为研究对象,添加一定量的稀土La元素,利用扫描电镜(SEM)、能谱分析(EDS)、XRD衍射仪、静态腐蚀失重法以及NaCl溶液浸泡等方法分析基体及稀土镁合金显微组织结构、耐腐蚀性、相结构、元素分布,并对稀土La元素改善AZ91D镁合金耐腐蚀性行为机制进行分析与讨论。结果表明:在AZ91D镁合金中w(La)=1.0%时,细化了晶粒,β-Mg_(17)Al_(12)相由较大板块状转变为细片状组织,并广泛密集的分布在基体中;用w(NaCl)=3.5%的溶液浸泡12 h、24 h、36 h、48 h后的静态腐蚀失重结果表明,加入La后AZ91镁合金的腐蚀速率、腐蚀坑均远小于未加La的AZ91D镁合金的腐蚀速率和腐蚀孔洞;分析结果表明合金中晶粒的细化、元素偏析程度的减弱、β-Mg_(17)Al_(12)相数量的增多、β相的密集分布结构以及Al-La、Al-Mn-La新相的出现,提高了基体在NaCl溶液中的自腐蚀电位,从而使基体的耐蚀性有了一定程度的改善。     

汽车用AZ91镁合金的耐腐蚀性能

以AZ91镁合金为研究对象,研究了NaCl溶液的浓度、腐蚀时间、温度和搅拌速度对AZ91镁合金耐腐蚀性的影响。利用扫描电镜观察了腐蚀后的表面形貌和横截面形貌,定性分析了AZ91镁合金在NaCl溶液中的腐蚀行为。结果表明,随NaCl溶液浓度、腐蚀时间、温度和搅拌速度增加,AZ91镁合金腐蚀速率主要呈递增趋势,且腐蚀形式为沿晶腐蚀。     

Preparation and characterization of inorganic and organic coatings on AZ91D magnesium alloy with electroless plating pretreatment

In this paper, a protective coating scheme was applied for the corrosion protection of AZ91D magnesium alloy. Electroless Ni coating (EN coating) as bottom layer, electrodeposited Ni coating (ENN coating), and silane‐based coating (ENS coating) as top layer, respectively, were successfully prepared on AZ91D magnesium alloy by combination techniques. Scanning electron microscopy and X‐ray diffraction were employed to investigate the surface and phase structure of coatings, respectively. The electrochemical corrosion behaviors of coatings in neutral 3.5 wt% NaCl solution were evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques. The corrosion testing showed that the three kinds of coatings all could provide corrosion protection for AZ91D magnesium alloy to a certain extent, and the corrosion resistance of ENN and ENS was superior to EN. In order to further study the corrosion protection properties of ENN and ENS, a comparative investigation on the evolution of EIS of ENN and ENS was carried out by dint of immersion test in neutral 3.5 wt% NaCl solution. The results indicated that, compared with ENN, the ENS could provide longer corrosion protection for AZ91D magnesium alloy. It is significant to determine the barrier effect of each coating, which could provide reference for industry applications.     

Effect of magnesium hydride on the corrosion behavior of an AZ91 magnesium alloy in sodium chloride solution

The effect of magnesium hydride on the corrosion behavior of an as-cast AZ91 alloy in 3.5 wt.% NaCl solution was investigated using gas collection method and potentiostatic test. The Pourbaix diagram of Mg–H₂O system was built using thermodynamic calculation. It was possible that magnesium hydride could form in the whole pH range in theory. The experimental results showed that at cathodic region, magnesium hydride formed on surface, which was the controlling process for the corrosion behavior of AZ91 alloy; at anodic region and free corrosion potential, magnesium hydride model and partially protective film model, monovalent magnesium ion model and particle undermining model were responsible for the corrosion process of AZ91 alloy.     

镁合金表面SiO2-ZrO2溶胶凝胶膜的耐蚀性

采用溶胶-凝胶法在AZ91D镁合金表面制备SiO2-ZrO2复合溶胶凝胶膜.研究膜层制备工艺中的干燥、固化过程对膜层耐腐蚀性能的影响,从而确定了SiO2-ZrO2复合溶胶凝胶膜在镁合金表面的最佳沉积工艺.通过全浸腐蚀试验和电化学测试方法评价了膜层的耐腐蚀性能.试验确定最佳沉积工艺参数:干燥温度为80℃、干燥时间为9 h、固化温度为250℃、固化时间为1 h.在优化工艺条件下制备的溶胶凝胶膜层对镁合金基体有一定的防护作用,提高了镁合金的耐蚀性.     

Corrosion Performance of Anodized AZ91D Magnesium Alloy: Effect of the Anodizing Potential on the Film Structure and Corrosion Behavior

Die-cast AZ91D magnesium alloy samples have been submitted for anodizing at different potentials. Anodizing was conducted in an environmentally friendly solution which comprised 3 M KOH + 1 M Na₂SiO₃ at room temperature. The surface treatment was performed electrolytically at four different potentials: 3, 5, 8, and 10 V. The corrosion resistance was evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization curves obtained after 7 days of immersion in a 3.5 wt.% NaCl solution at room temperature. The porosity of the anodic films was estimated by means of the linear polarization method. SEM images revealed that the surface oxide was thicker for the anodic films obtained at 3 and 5 V. The films obtained at these potentials were more porous than those formed at 8 and 10 V. The results showed that the thickness of the anodic film had a significant effect on the corrosion behavior of the AZ91D, whereas the influence of the initial porosity was not significant.     

AZ31镁合金沉积类金刚石薄膜的表面形貌和腐蚀行为

为了改善镁合金的耐蚀性,扩展其应用范围,采用等离子全方位离子镀膜技术在AZ31镁合金表面沉积了含有Si-N和Si-O的2种类金刚石(Diamond-like carbon,DLC)薄膜,研究了其表面形貌及其在3.5%NaCl溶液中的腐蚀行为,探究了DLC薄膜对AZ31镁合金腐蚀行为的影响。利用SEM和AFM观察了AZ31镁合金表面沉积DLC薄膜的表面形貌,采用电化学法测试表面沉积DLC薄膜的AZ31镁合金在3.5%NaCl溶液中的极化曲线和开路电位,通过拉伸试验测试其在空气和3.5%NaCl溶液中的应力应变。结果表明:镁合金试样表面的DLC薄膜光滑致密,在3.5%NaCl溶液中表面沉积DLC薄膜AZ31镁合金的极化行为与表面未沉积DLC薄膜AZ31镁合金相似,表面沉积DLC薄膜AZ31镁合金电位正向移动,耐蚀性提高;与表面未沉积DLC薄膜AZ31镁合金相比,在空气中,表面沉积DLC薄膜AZ31镁合金极限抗拉强度与其接近,延伸率略低;在3.5%NaCl溶液中,表面沉积DLC薄膜AZ31镁合金极限抗拉强度略有降低,延伸率略高。     

Corrosion of AZ91D magnesium alloy with a chemical conversion coating and electroless nickel layer

A chemical conversion treatment and an electroless nickel plating were applied to AZ91D alloy to improve its corrosion resistance. By conversion treatment in alkaline stannate solution, the corrosion resistance of the alloy was improved to some extent as verified by immersion test and potentiodynamic polarization test in 3.5 wt.% NaCl solution at pH 7.0. X-ray diffraction patterns of the stannate treated AZ91D alloy showed the presence of MgSnO₃ · H₂O, and SEM images indicated a porous structure, which provided advantage for the adsorption during sensitisation treatment prior to electroless nickel plating. A nickel coating with high phosphorus content was successfully deposited on the chemical conversion coating pre-applied to AZ91D alloy. The presence of the conversion coating between the nickel coating and the substrate reduced the potential difference between them and enhanced the corrosion resistance of the alloy. An obvious passivation occurred for the nickel coating during anodic polarization in 3.5 wt.% NaCl solution.     

镁合金表面铈盐掺杂硅烷膜的腐蚀电化学行为

目的为进一步提升镁合金表面常规硅烷膜的耐蚀性能。方法在γ-氨丙基三乙氧基硅烷溶液中掺杂0.50 g/L硝酸铈,采用简单化学浸渍处理,在AZ91D镁合金基体表面制备了铈盐掺杂硅烷膜。借助扫描电子显微镜(SEM)观察了铈盐掺杂前后硅烷膜的表面微观形貌,通过开路电位-时间曲线、电化学交流阻抗谱(EIS)和中性盐雾试验(NSS)研究了铈盐掺杂对5%Na Cl溶液中硅烷膜耐蚀性能的影响。结果铈盐掺杂硅烷膜比普通硅烷膜更厚且平整,其致密性、均匀一致性较好,完全覆盖了镁合金基体,已看不到磨痕。铈盐掺杂硅烷膜的稳定电位约为-1.31 V,且需要的稳定时间最长。铈盐掺杂硅烷膜具有更大的低频阻抗数值,有效遏制了侵蚀性粒子向镁合金基体的迁移和扩散,避免了镁合金基体发生阳极溶解反应。结论采用向硅烷溶液中添加硝酸铈的方法,能够在AZ91D镁合金表面制备出铈盐掺杂硅烷膜。由于铈离子在某种程度上修复了硅烷膜层中的微裂纹和缺陷,显著提升了硅烷膜的耐蚀能力。     

Corrosion resistance of WE43 and AZ91D magnesium alloys with phosphate PEO coatings

The corrosion performance of WE43-T6 and AZ91D magnesium alloys with and without treatment by plasma electrolytic oxidation (PEO) was investigated by electrochemical measurements in 3.5 wt.% NaCl solution. For untreated WE43-T6 alloy, formation of a uniform corrosion layer (Mg(OH)₂) was accompanied by initial pits around magnesium-rare earth intermetallic compounds. The AZ91D alloy disclosed increased corrosion susceptibility, with localized corrosion around the β-phase, though the β-phase network phase acted as a barrier for corrosion progression. PEO treatment in alkaline phosphate electrolyte improved the corrosion resistance of WE43-T6 alloy only at the initial stages of immersion in the test solution. However, PEO-treated AZ91D alloy revealed a relatively high corrosion resistance for much increased immersion times, contrary to the relative corrosion resistances of the untreated alloys. The improved performance of the PEO-treated AZ91D alloy appears to be related to the formation of a more compact coating.     

聚苯胺/环氧涂层对AZ91D镁合金耐蚀性能的影响

通过化学氧化法合成本征态及氢氟酸掺杂态聚苯胺(PANI),用红外光谱对其结构进行表征。以环氧树脂为成膜物质,在AZ91D镁合金基体上制备了本征态及氢氟酸掺杂的 PANI/环氧涂层,用EIS方法研究涂层在3.5%NaCl溶液中的耐蚀性,并用SEM对浸泡后基体表面形貌进行观察。实验结果表明,与环氧清漆相比,本征态PANI的加入明显改善了环氧涂层的耐蚀性,而氢氟酸掺杂后进一步提高了PANI/环氧涂层的性能。用XPS对基体表面分析,发现添加聚苯胺的涂层在镁合金表面形成了具有保护作用的产物膜。