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钛合金属典型的难加工材料,文中从介绍钛合金的加工特点入手,提出一种新的钛合金铣刀设计方法,加工实践表明,该铣刀可提高切削效率及刀具寿命,改善钛合金切削加工困难状况。 相似文献
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介绍了在钛合金零件上实现高效钻削的方法。以某航空零件为例,从刀具材料、刀具特点、切削参数、加工中应注意的问题等多个方面介绍了在钛合金材料上进行孔加工的经验,所介绍的孔加工刀具和方法对加工效率的提高和刀具寿命的延长都具有很大的优势,对于钛合金的高速切削技术有一定的参考意义。 相似文献
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钛合金在航空航天、生物医疗等领域具有广泛而重要的应用,但钛合金是典型的难加工金属,其切削润滑问题是制约钛合金加工效率与质量的关键所在,目前尚未得到较好的解决。从钛合金切削中的摩擦学问题、切削润滑问题、水基润滑问题三方面介绍钛合金切削润滑研究现状,以有望解决钛合金切削润滑问题的水基润滑为基础,从适合于钛合金切削润滑的微量润滑技术及纳米颗粒增效两方面探讨钛合金切削水基润滑研究的发展趋势,并总结以水基润滑剂为基础的高性能钛合金切削液体系设计是未来研发新型高效环保钛合金切削液的重要途径。 相似文献
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钛合金切削性能的研究与应用 总被引:1,自引:0,他引:1
沈兴东 《机电产品开发与创新》2003,(5):65-67
本文阐述了钛合金的相对可切削性及钛合金切削加工的切削条件;在此基础上以车加工和孔加工为例说明了钛合金加工的应用。 相似文献
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根据钛合金的材料特性和切削加工性能,设计和制造了适合于加工钛合金工件的套料钻并制定相应加工工艺,并对钛合金进行深孔套料加工试验.试验结果表明,切削过程稳定可靠,通过套料加工可显著提高钛合金的材料利用率,为钛合金套料提供了一套有效的加工工艺方法. 相似文献
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S. A. Iqbal P. T. Mativenga M. A. Sheikh 《The International Journal of Advanced Manufacturing Technology》2009,42(1-2):30-40
Tool chip contact length is an important parameter in machining, as it provides an indication of the size of area of interaction between the hot chip and the tool surface and hence the interface heat transfer zone. Heat transfer and thermally activated wear modes usually dominate tool wear in the high speed machining of steels and machining of titanium alloys at most cutting speeds. In this study, existing models for the prediction of tool–chip contact length are reviewed and examined for their suitability in high speed machining of two widely used engineering alloys. Orthogonal turning tests for AISI 1045 steel and Ti6Al4V titanium alloy are conducted for a range of cutting speeds from conventional to high speeds. New contact length models are presented for both materials covering a wide range of cutting speeds. More significantly, these contact length models are appropriate for high speed machining where thermal loads significantly influence process performance. Additionally, the work discusses how the machinability of engineering materials influences the ability to predict contact length. 相似文献
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钛合金因其优越的比强度、机械性能和抗腐蚀性等优点而广泛应用于航空工业,但由于热导率低、弹性模量小、化学活性高等问题而导致其切削加工性差.介绍了大进给铣削技术这种高速高效的钛合金加工方法,分析了大进给数控加工程序编制带来的效率、品质和成本等方面的问题,提出了相应的加工程序优化方案,并在实际产品上进行了验证. 相似文献
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A. Pramanik 《The International Journal of Advanced Manufacturing Technology》2014,70(5-8):919-928
Titanium alloys are known as difficult-to-machine materials. The problems of machining titanium are many folds which depend on types of titanium alloys. This paper investigates the underlying mechanisms of basic challenges, such as variation of chip thickness, high heat stress, high pressure loads, springback, and residual stress based on the available literature. These are responsible for higher tool wear and worse machined surface integrity. In addition, many cutting tool materials are inapt for machining titanium alloys as those materials are chemically reactive to titanium alloys under machining conditions. To address these problems, latest techniques such as application of high pressure coolant, cryogenic cooling, tap testing, thermally enhanced machining, hybrid machining, and use of high conductive cutting tool and tool holder have also been discussed and correlated. It seems that all the solutions are not yet well accepted in the industrial domain; further advancement in those fields are required to reduce the machining cost of titanium alloys. 相似文献
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Sagar V. Telrandhe Ashish K. Saxena Sushil Mishra 《Journal of Mechanical Science and Technology》2017,31(5):2177-2184
Machining of aerospace and biomedical grade titanium alloys has always been a challenge because of their low conductivity and elastic modulus. Different machining methods and parameters have been adopted for high precision machining of titanium alloys. Machining of titanium alloys can be improved by microstructure optimization. The present study focuses on the effect of microstructure on machinability of Ti6Al4V alloys at different cutting speeds. Samples were subjected to different annealing conditions resulting in different grain sizes and local micro-strains (misorientation). Cutting forces were significantly reduced after annealing; consequently, sub-surface residual stresses were reduced. Deformation twinning was also observed on samples annealed at a higher temperature due to larger grain size. Initial strain free grains and deformation twinning during machining reduces the cutting force at higher cutting speed. 相似文献
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This article correlates laboratory-based understanding in machining of titanium alloys with the industry based outputs and finds possible solutions to improve machining efficiency of titanium alloy Ti-6Al-4V. The machining outputs are explained based on different aspects of chip formation mechanism and practical issues faced by industries during titanium machining. This study also analyzed and linked the methods that effectively improve the machinability of titanium alloys. It is found that the deformation mechanism during machining of titanium alloys is complex and causes basic challenges, such as sawtooth chips, high temperature, high stress on cutting tool, high tool wear and undercut parts. These challenges are correlated and affected by each other. Sawtooth chips cause variation in cutting forces which results in high cyclic stress on cutting tools. On the other hand, low thermal conductivity of titanium alloy causes high temperature. These cause a favorable environment for high tool wear. Thus, improvements in machining titanium alloy depend mainly on overcoming the complexities associated with the inherent properties of this alloy. Vibration analysis kit, high pressure coolant, cryogenic cooling, thermally enhanced machining, hybrid machining and, use of high conductive cutting tool and tool holders improve the machinability of titanium alloy. 相似文献
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A. K. Nandy 《Machining Science and Technology》2013,17(4):445-473
Though titanium alloys are being increasingly sought in a wide variety of engineering and biomedical applications, their manufacturability, especially machining and grinding imposes lot of constraints. Titanium alloys are readily machinable provided the cutting velocity is in the range of 30–60 m/min. To achieve higher productivity, if the cutting velocity is enhanced to 60–120 m/min and beyond, rapid tool wear takes place diminishing the available tool life. Tool wear in machining of titanium alloys is mainly due to high cutting zone temperature localised in the vicinity of the cutting edge and enhanced chemical reactivity of titanium with the tool material. Rapid tool wear encountered in machining of titanium alloys is a challenge that needs to be overcome. High pressure cooling in machining is a very promising technology for enhancing tool life and productivity via appropriate cooling and lubrication. The present investigation is an attempt to study the effects of jet application parameters, i.e., coolant pressure, angle of impingement of the jet, spot distance and nozzle diameter on tool wear and chip morphology and to compare the effectiveness while turning Ti-6Al-4V bars under high pressure cooling with neat oil. Results indicated that at a cutting speed of 85 m/min and feed of 0.2 mm/rev, high pressure cooling provided a tool life of 24 min vis-à-vis 12 min under cryogenic cooling. 相似文献