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1.
《Ceramics International》2022,48(21):31800-31810
The nanostructured (8 wt%) yttria stabilized zirconia coatings (n-YSZ) were deposited by atmospheric plasma spraying (APS) to study the effect of moisture degradation on the properties of n-YSZ coatings. Variations in phase composition, microstructure and mechanical properties were comprehensively characterized. The single-edge notched beam method used for fracture toughness testing is sufficiently reliable for evaluating the integral properties of the coatings in this study. Results indicated that the microstructure of the n-YSZ coatings was significantly affected by hydrothermal degradation. Hydrothermal degradation resulted in substantial defects, such as pores and cracks, which severely decreased the mechanical properties of the n-YSZ coatings. In addition, the ceramic coat was in a state of compressive stress, and the stress initially increased and then decreased with increasing degradation time. The variations in the stress of the n-YSZ coatings are closely related to the transformation of tetragonal to monoclinic phase, which is induced by hydrothermal degradation. Additionally, several major mechanical properties of the n-YSZ coatings decreased significantly with the hydrothermal degradation, including fracture toughness from 1.28 ± 0.05 to 0.08 ± 0.01 MPa m1/2, flexural strength from 60.51 ± 2.98 to 4.54 ± 0.14 MPa, and Young's modulus from 21.98 ± 0.96 to 1.46 ± 0.33 GPa.  相似文献   

2.
In order to control residual stress of CrAlN coatings on Ti substrates, ~70 nm CrAl interlayer was deposited at different temperatures. Residual stress and coatings’ structure were characterized by X-ray diffraction. Residual stress in the coatings was compressive and increased with CrAl interlayer deposition temperature. Residual stress in 1.5 µm, 2 µm and 2.6 µm thick CrAlN films on TC21 with the interlayer deposited at 100 °C (?47.43 MPa, ?25.57 MPa and ?855.77 MPa, respectively) was smaller than with the interlayer deposited at 300 °C (?1.39 GPa, ?1.95 GPa and ?1.62 GPa, respectively). The coatings on the TC4 substrate showed the same trend (?1.02 GPa, ?389.91 MPa and ?1.03 GPa for the interlayer deposited at 100 °C, respectively, and ?921.42 MPa, ?2.31 GPa and ?1.80 GPa for the interlayer deposited at 100 °C, respectively). Changing the interlayer deposition temperature can influence the coatings’ residual stress and crystal structure, and improve mechanical properties of the coatings. CrAlN deposition is a convenient and efficient way to improve mechanical properties of Ti alloys.  相似文献   

3.
In the research, the effect of different critical plasma spray parameters (CPSP) on the microstructure and mechanical properties of plasma-sprayed LMA coatings with thickness of 797 μm were investigated. As a result, the porosity of coatings was increased from 12.14% to 24.88% with the decrease of CPSP from 1.20 to 0.86, while bonding strength of coatings was obviously reduced from 15.98 ± 0.36 MPa to 4.87 ± 0.7 MPa. Relatively, Young's modulus and hardness of the coatings exhibited a decreasing tendency with the decrease of CPSP. When the CPSP was decreased from 1.20 to 0.97, the residual compressive stress of coating surface varied from ?162.10 ± 12.13 MPa to ?93.49 ± 3.28 MPa, and that obtained from cross-section was decreased from ?116.02 ± 5.92 MPa to ?70.68 ± 3.99 MPa. Meanwhile, the fracture toughness of coating was improved from 0.62 ± 0.05MPa?m1/2 to 1.34 ± 0.05 MPa?m1/2, which was higher than that of cross-section of coating. The microstructure and mechanical properties of LMA thick coatings were strongly dependent on the CPSP.  相似文献   

4.
《Ceramics International》2022,48(17):24638-24648
Herein, we have deposited Cr/CrN/Cr/CrAlN multilayer coatings with various modulation ratios on TC11 alloy substrate using cathodic arc system. The influence of various modulation ratios on microstructure and Al2O3 sand erosion behavior of coatings is systematically studied. Results reveal that the coatings are about 200 nm per cycle and total thickness is 8 μm. Five groups of coatings exhibit high hardness (>3000 HV0.025). The coating with modulation ratio of 12 adhesion can reaches 55 N. The residual stress increases with the decrease of the modulation ratio, but the increase is generally low (less than ?2 GPa). In addition, according to sand erosion test, it is found that sand erosion resistance of multilayer coating is significantly around 5 times higher than TC11 alloy matrix. The erosion morphology shows that a large number of irregular cracks and layered spalling appear on the surface of the coating, indicating that the cracks are constantly initiated under the continuous impact of the sand and gravel,and finally gather together and then spalling. Moreover, dynamic response and stress field of the coating under the impact of single sand (Al2O3) are studied by numerical simulations. It is determined that coating cracking is caused by high tensile stress under CrAlN layer. In addition, according to crack propagation morphology and influence of different interfaces between multilayered structures on crack tips, propagation/termination mechanism of cracks is analyzed in detail. Cracks are easy to initiate in hard CrAlN layer and consume a lot of energy after propagating into soft Cr layer, thereby ending at next soft and hard interfaces. These results provide experimental and theoretical support for the study of high tenacity and anti-erosion coating.  相似文献   

5.
《Ceramics International》2016,42(14):15811-15817
In this paper, a novel surface modification method for Cf/SiC composites is proposed. Si/SiC coating on Cf/SiC composites is prepared by tape casting and reaction bonding method. The effects of carbon content on the rheological property of the slurries along with the microstructure of the sintered coatings are investigated. The best result has been obtained by infiltrating liquid silicon into a porous green tape with a carbon density of 0.84 g/cm3. In addition, the effect of sintering parameters on the phase composition of the coatings is studied. Dense Si/SiC coating with high density as well as strong bonding onto the substrate is obtained. This Si/SiC coating exhibits an excellent mechanical property with HV hardness of 16.29±0.53 GPa and fracture toughness of 3.01±0.32 MPa m1/2. Fine surface with roughness (RMS) as low as 2.164 nm is achieved after precision grinding and polishing. This study inspires a novel and effective surface modification method for Cf/SiC composites.  相似文献   

6.
Multicomponent transition metal boride composite–sintered bodies were prepared by spark plasma sintering, and the composite sintered bodies prepared at different sintering temperatures (1500–1900°C) were characterized. The experimental results showed that several other compounds diffused into the TiBx phase at lower sintering temperatures under the combined effect of temperature and pressure due to the nonstoichiometric ratio of TiB1.5 vacancies. When the temperature reached 1900°C, only the hexagonal phase remained. With the continuous increase of sintering temperature, the Vickers hardness and fracture toughness of the sintered bodies had a trend of increasing first and then decreasing, due to the continuous reduction of the porosity of the cross section of the sintered bodies and the growth of the grain size. The Vickers hardness and fracture toughness of sintered body obtained at 1800°C are the best, which are 24.4 ± 1.8 GPa and 5.9 ± 0.2 MPa m1/2. At 1900°C, the sintered body was a single-phase hexagonal high-entropy diboride. Its Vickers hardness and fracture toughness were 21.9 ± 1.5 GPa and 5.4 ± 0.2 MPa m1/2, respectively; it showed a clear downward trend.  相似文献   

7.
《Ceramics International》2020,46(17):27021-27030
To explore a new approach for fabricating the load bearing implants with the combination of bioactivity, biocompatibility, and mechanical properties, mechanically mixed hydroxyapatite (HA) and titanium (Ti) powders containing 30, 50, and 70 wt% Ti were sprayed onto a 316L stainless steel substrate using a warm spray (WS) process. The microstructures, phase compositions, chemical structures, and mechanical properties of WS HATi composite coatings were comprehensively investigated and compared to those of WS HA coating. Experimental results indicate that the cross-sectional microstructures of WS HATi composite coatings present typical lamellar structures composed of curved stripes formed by well-deformed and oxidized Ti splats and limited deformed HA splats, and are significantly influenced by the Ti content in the original powders. Phase constitutions of the composite coatings mainly consist of HA, Ti, TiO2, and TiO. Chemical structures of HA in the composite coatings deposited using powders with Ti content less than 30% are similar to the structures in the original powder. The microhardness, elastic modulus, and bond strength of the coatings increased from 0.32 ± 0.15 GPa to 1.41 ± 0.31 GPa, from 1.37 ± 0.28 GPa to 23.28 ± 3.45 GPa, and from 17.3 ± 2.2 MPa to 34.8 ± 3.2 MPa, respectively. The abrasive wear weight loss of the coatings on Al2O3 abrasive paper decreased from 2.9 mg to 1 mg, as the addition of Ti particles in original powders increased from 0 to 70%.  相似文献   

8.
《Ceramics International》2022,48(24):36570-36584
CrAlN coatings were prepared on Al–Si alloys using filter cathode vacuum arc deposition technique with nitrogen as the reactive gas and Cr25Al75 alloy target as the arc source. The effect of nitrogen pressure on the microstructure, mechanical properties and electrochemical properties of the coatings had been systematically studied. The results showed that the composition, structure and performance of the CrAlN coating depended on the nitrogen pressure. As the nitrogen pressure increased, the Al and Cr content decreased while the N content increased slowly in the coating. Meanwhile, the phase structure gradually changed from AlN phase to CrN phase. The hardness of the CrAlN coating increased significantly with the increase of nitrogen pressure from 0.04 to 0.06 Pa due to the formation of CrN phase and grain refinement. However, further increasing the nitrogen pressure to 0.07 Pa, the hardness was reduced owing to the deterioration of the surface quality caused by target poisoning. Moreover, the adhesion strength of the coating gradually decreases, and the corrosion resistance of the CrAlN coating first increased and then decreased with increasing the nitrogen pressure. The CrAlN coating deposited at a nitrogen pressure of 0.05 Pa had the best corrosion resistance, with the highest polarization resistance, charge transfer resistance and pore resistance, which was related to the combined effect of great compactness and AlN-dominant phase structure in the coating.  相似文献   

9.
《Ceramics International》2021,47(19):27071-27081
In this work, ternary HA/chitosan/graphene oxide (GO) coating was applied via electrophoretic deposition on AZ91D magnesium alloy as bone implants, successfully. Subsequently, phase composition, surface morphology, hardness, corrosion behavior, bioactivity and antibacterial of the composite coatings were studied. Hardness and Young's modulus of the composite coatings increased from 40 ± 1.5 MPa and 3.1 ± 0.42 GPa to 60 ± 3.12 MPa and 8 ± 0.53 GPa for composite coatings with 0 and 2 wt% GO, respectively. The results of the SBF solution soaking of the composites after 24 days, indicated the improvement of HA growth due to the increasing of the GO addition in composite coating. New HA grains with leaf-like morphology grew uniformly at higher amounts of GO (1 and 2 %wt) in a perfectly balanced composition. Rate of the substrate corrosion significantly decreased from 4.3 to 0.2 (mpy), when the amount of GO increased from 0 to 2 wt% due to reduction of the surface cracks at the presence of the GO reinforcement. Also, there was no Escherichia coli and Staphylococcus aureus bacteria growth in broth medium after 24 h and OD600 results at 24 h post inoculation for the 2%wt GO addition in coating.  相似文献   

10.
A dense SiC nanowires-toughened α-Si3N4 coating was prepared using a two-step technique for protecting porous Si3N4 ceramic against mechanical damage, and effect of SiC nanowires content on microstructures and properties of the coating were investigated. XRD, SEM and TEM analysis results revealed that as-prepared coatings consisted of α-Si3N4, O'-Sialon, SiC nanowires and Y–Al–Si–O–N glass phase. Furthermore, Vickers hardness of the coated porous Si3N4 ceramics increased gradually with the increasing SiC nanowires content from 0 to 10 wt%, which is attributed to the gradual improvement in intrinsic elastic modulus (E), hardness (H) and H3/E2 of the coatings. But, when the SiC nanowires content was 15 wt%, the thickness of the coating became relatively thinner, so that its protective ability was weakened and Vickers hardness started to decrease accordingly. Meanwhile, the assistance of SiC nanowires enhanced fracture toughness of the coatings obviously because SiC nanowires in the coatings can produce various toughening mechanisms during mechanical damage. When the SiC nanowires content was 10 wt%, its fracture toughness reached the maximum value, which was 6.27 ± 0.05 MPa·m1/2.  相似文献   

11.
To improve the wear resistance of titanium alloy, in this work, TiC/TiB composite bioinert ceramic coatings were synthesized in-situ via laser cladding using Ti and B4C mixed powders as precursor materials. And to decrease the impact of the excessive residual tensile stress generated by the uneven temperature distribution on the performance of coatings, the coatings were then subsequently heated for 3 h at different temperatures (400 °C, 600 °C, and 800 °C) and then air cooled. The effects of heat treatment on the microstructure, residual stress, micro-hardness, fracture toughness, and wear resistance of the coatings were investigated. The results showed that phase compositions and microstructure of the heat-treated coatings were virtually identical to that of the untreated coatings; however, the precipitation of acicular TiB enhanced mechanical properties of the heat-treated coatings. In addition, the average residual tensile stress values of the coatings decreased as the heat treatment temperature increased, which improved fracture toughness of the coatings from 3.95 to 4.68 MPa m1/2. Moreover, wear resistance of the coatings was greatly enhanced by heat treatment; as the wear volume of the heat-treated coatings decreased by 50% at 800 °C compared with that of the untreated coatings. Lastly, the coatings showed good biocompatibility after being evaluated in vitro, and therefore had broad application prospects in the field of orthopedic implants.  相似文献   

12.
Nano-structured superhard coatings represent the state-of-the-art in the rapidly increasing worldwide market for protective coatings. In this study, the combination of nano-composite and nano-multilayered structures into the same coating was attempted. Nano-multilayered coatings of TiN/TiSiN and CrN/CrSiN were deposited on tool steel substrates by closed-magnetic-field unbalanced DC magnetron sputter ion plating. The coating structures were characterized using X-ray diffraction, atomic force microscopy, and scanning electron microscopy. Mechanical characterizations were performed including nano-hardness measurement, progressively-increasing-load scratch test, and wear test. TiN/TiSiN coatings have a nano-hardness of 40.2 GPa, whereas CrN/CrSiN coatings have a hardness of 30.9 GPa. TiN/TiSiN coatings also showed a higher critical failure force and scratch fracture toughness as well as better wear resistance and lower acoustic emission signal, indicating less total damage to the coatings.  相似文献   

13.
Nano‐multilayered TiAlN/CrAlN coatings combining advantages of Ti‐Al‐N and Cr‐Al‐N are considered to be promising candidates for advanced machining processes. Here, the structure and thermal properties of Ti1‐xAlxN/CrAlN (x = 0.48, 0.58, and 0.66) multilayered coatings as well as referential Ti1‐xAlxN and Cr0.32Al0.68N monolithic coatings were investigated. Ti1‐xAlxN coatings show a structural transformation from cubic structure for x = 0.48 to mixed cubic and wurtzite structure for x = 0.58 and 0.66, and Cr0.32Al0.68N coating exhibits a single cubic structure. Through a multilayer arrangement with Cr0.32Al0.68N layers, the Ti0.52Al0.48N and Ti0.42Al0.58N layers can be stabilized in their metastable cubic structure, but the Ti0.34Al0.66N layer still tends to crystallize in the mixed cubic and wurtzite structure. The hardness of Ti0.52Al0.48N/CrAlN and Ti0.42Al0.58N/CrAlN coatings is higher than that of corresponding monolithic coatings regardless of as‐deposited and annealed states. Especially, after annealing at 800°C, the Ti0.52Al0.48N/CrAlN and Ti0.42Al0.58N/CrAlN coatings reach their peak hardness of ~34.2 and 32.8 GPa due to the spinodal decomposition of Ti1‐xAlxN layers. However, the oxidation resistance of Ti1‐xAlxN/CrAlN coatings is mainly up to the Al content of Ti1‐xAlxN layers, where only the Ti0.34Al0.66N/CrAlN coating can survive the 10 h exposure to air at 1000°C.  相似文献   

14.
《Ceramics International》2023,49(10):15413-15421
In this work, Yb3Al5O12 (YbAG) garnet, as a new material for environment barrier coating (EBC) application, was synthesized and prepared by atmospheric plasma spraying (APS). The phases and microstructures of the coatings were characterized by XRD, EDS and SEM, respectively. The thermal stability was measured by TG-DSC. The mechanical and thermal-physical properties, including Vickers hardness (Hv), fracture toughness (KIC), Young's modulus (E), thermal conductivity (κ) and coefficient of thermal expansion (CTE) were also measured. The results showed that the as-sprayed coating was mainly composed of crystalline Yb3Al5O12 and amorphous phase which crystallized at around 917 °C. Moreover, it has a hardness of 6.81 ± 0.23 GPa, fracture toughness of 1.61 ± 0.18 MPa m1/2, as well as low thermal conductivity (0.82–1.37 W/m·K from RT-1000 °C) and an average coefficient of thermal expansion (CTE) (∼6.3 × 10−6 K−1 from RT to 660 °C). In addition, the thermal shock and water-vapor corrosion behaviors of the Yb3Al5O12-EBC systems on the SiCf/SiC substrates were investigated and their failure mechanisms were analyzed in details. The Yb3Al5O12 coating has an average thermal shock lifetime of 72 ± 10 cycles as well as an excellent resistance to steam. These combined properties indicated that the Yb3Al5O12 coating might be a potential EBC material. Both the thermal shock failure and the steam recession of the Yb3Al5O12-EBC systems are primarily associated with the CTE mismatch stress.  相似文献   

15.
《Ceramics International》2020,46(11):18526-18533
The evolutions of elastic modulus and fracture toughness are the key factors affecting the failure mechanism and durability of thermal barrier coatings (TBCs). Combined the high temperature three-point bending with the digital image correlation (DIC) method, the variations of high temperature elastic modulus and fracture toughness of air plasma sprayed TBCs with temperature are determined. The surface and interfacial cracking information can be monitored real-time by DIC system. The results show that when the temperature rises from 30 °C to 800 °C, the elastic modulus and fracture toughness of TC decrease from 20.3 GPa to 13.1 GPa and from 1.31 MPa m1/2 to 1.16 MPa m1/2, respectively. And the interfacial fracture toughness increases from 83.7 J/m2 to 156.3 J/m2. These results are consistent with the available values determined in literatures, which ensures the validity of this method.  相似文献   

16.
La2Ce2O7 (LCO) is a promising candidate material for thermal barrier coatings (TBCs) application because of its higher temperature capability and better thermal insulation property relative to yttria stabilized zirconia (YSZ). In this work, La2Ce2O7 TBC with segmentation crack structure was produced by atmospheric plasma spray (APS). The mechanical properties of the sprayed coatings at room temperature including microhardness, Young's modulus, fracture toughness and tensile strength were evaluated. The Young's modulus and microhardness of the segmented coating were measured to be about 25 and 5 GPa, relatively higher than those of the non-segmented coating, respectively. The fracture toughness of the LCO coating is in a range of 1.3–1.5 MPa m1/2, about 40% lower than that of the YSZ coating. The segmented TBC had a lifetime of more than 700 cycles, improving the lifetime by nearly two times as compared to the non-segmented TBC. The failure of the segmented coating occurred by chipping spallation and delamination cracking within the coating.  相似文献   

17.
In the present study, 17 wt % TiN reinforced α-β SiAlON composites were sintered at low temperature by susceptor-assisted microwave heating. The effect of TiN addition on dielectrical properties of starting powders, as well as the influence of sintering temperature on phase evolution, microstructure development and mechanical properties of α/β-SiAlON-TiN composites were investigated. The obtained results showed that TiN addition increased the microwave absorbing properties which is reflected in the peak sintering temperature. Thus, the α:β ratio decreased and mechanical properties were improved, especially the fracture toughness of the composites. Furthermore, an estimate of energy consumption during microwave assisted sintering at the laboratory scale is presented. As a result, the highest values for relative density (97.1%), Vickers hardness (13.35 ± 0.47 GPa), and fracture toughness (7.52 ± 0.54 MPa m1/2) were obtained by microwave sintering for 30 min at 1300 °C.  相似文献   

18.
《Ceramics International》2021,47(22):31603-31616
The precise control of Nb/Si-doping ratio is the critical factor to tailor AlCrNbSiN coatings with superior comprehensive properties. In this study, the effect of Nb/Si-doping ratio on the microstructure, mechanical, tribological and oxidation properties of AlCrNbSiN coatings was systematically researched. With the increase of Nb/Si-doping ratio, coatings’ microstructures changed from a featureless dense structure to a columnar and equiaxed mixed microstructure gradually. The main phase was transformed from the solid solution phase of h-Al(Cr)N for Nb-free coating (Nb/Si = 0:1) to c-Al(Cr)N solid solution for three Nb-containing coatings (Nb/Si = 1:2, 1:1 and 2:1). When Nb/Si ratio is 1:1, the formation of harmful h-NbN phase was found in the coating. The performance results indicated that, (1) The AlCrNbSiN coating with the Nb/Si ratio of 2:1 achieved optimal hardness (~34.9 GPa), toughness (CPRs ~569.3) and the minimum wear rate of 2.34 × 10−6 mm3/(N·m); (2) When the Nb/Si-doping ratio is 1:2, the coating exhibited the best oxidation resistance, attributing to the sufficient (Al, Si)Ox oxidation protective layer and only a small amount of AlNbO4 and CrNbO4 formed at 1200 °C.  相似文献   

19.
An indentation method is used to study the variations in Young's modulus, hardness and fracture toughness of air plasma‐sprayed thermal barrier coatings at a high temperature. The coatings were exposed to 1100°C during 1700 h. A sudden increase in Young's modulus for the first 600 h was observed, while the hardness increased after 800 h as a consequence of sintering. Conversely, there was a reduction of 25% in fracture toughness after 1700 h, evidencing the thermal barrier coating degradation. The evolution of these mechanical properties was correlated with microstructural changes. After 1700 h, the thermally grown oxide thickness reached 6.8 μm, the volumetric percentage of porosity was reduced from 6.8% to 4.7% and the amount of monoclinic phase increased to 23.4 wt%. These characteristics are closely related to the stress distribution in the top coat, which promotes cracks nucleation and propagation, compromising the coating durability.  相似文献   

20.
《Ceramics International》2023,49(2):1932-1939
The introduction of metal-second phase can improve the fracture toughness of metal-ceramic composite (MCC) material, but usually degrades the strength and hardness. The pace of exploring the process and materials to both improve the toughness and hardness has never stopped. In this study, a novel Ta–Hf6Ta2O17 composite ceramic is successfully prepared by spark plasma sintering. The effects of Ta content on microstructure and mechanical properties of the as-sintered ceramic are investigated. The fracture toughness of Ta–Hf6Ta2O17 composite ceramic first increases and then decreased slightly with the increase in Ta content, reaching the maximum value of 4.21 ± 0.09 MPa m1/2 at 20 vol% Ta. The improvement of the fracture toughness does not affect the hardness, whose value is stable between 16.74 GPa and 18.43 GPa. Based on the results of Selsing’s model, Raman spectra and TEM, it is confirmed that the toughness mechanism of Ta–Hf6Ta2O17 composite ceramics originates from good inherent interface strength and crack deflection caused by the second phase. The maintenance of hardness comes from the plastic insensitivity of submicron Ta caused by the interfacial tensile stress, which provides a potential mechanism for the design of metal-ceramic composite with excellent strength and toughness.  相似文献   

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