Coaxial Thermoplastic Elastomer‐Wrapped Carbon Nanotube Fibers for Deformable and Wearable Strain Sensors

Highly conductive and stretchable fibers are crucial components of wearable electronics systems. Excellent electrical conductivity, stretchability, and wearability are required from such fibers. Existing technologies still display limited performances in these design requirements. Here, achieving highly stretchable and sensitive strain sensors by using a coaxial structure, prepared via coaxial wet spinning of thermoplastic elastomer‐wrapped carbon nanotube fibers, is proposed. The sensors attain high sensitivity (with a gauge factor of 425 at 100% strain), high stretchability, and high linearity. They are also reproducible and durable. Their use as safe sensing components on deformable cable, expandable surfaces, and wearable textiles is demonstrated.     

Stretchable,Skin‐Mountable,and Wearable Strain Sensors and Their Potential Applications: A Review

There is a growing demand for flexible and soft electronic devices. In particular, stretchable, skin‐mountable, and wearable strain sensors are needed for several potential applications including personalized health‐monitoring, human motion detection, human‐machine interfaces, soft robotics, and so forth. This Feature Article presents recent advancements in the development of flexible and stretchable strain sensors. The article shows that highly stretchable strain sensors are successfully being developed by new mechanisms such as disconnection between overlapped nanomaterials, crack propagation in thin films, and tunneling effect, different from traditional strain sensing mechanisms. Strain sensing performances of recently reported strain sensors are comprehensively studied and discussed, showing that appropriate choice of composite structures as well as suitable interaction between functional nanomaterials and polymers are essential for the high performance strain sensing. Next, simulation results of piezoresistivity of stretchable strain sensors by computational models are reported. Finally, potential applications of flexible strain sensors are described. This survey reveals that flexible, skin‐mountable, and wearable strain sensors have potential in diverse applications while several grand challenges have to be still overcome.     

Ultra-Sensitive and Stretchable Ionic Skins for High-Precision Motion Monitoring

Stretchability and sensitivity are essential properties of wearable electronics for effective motion monitoring. In general, increasing the sensitivity of strain sensors based on ionic conductors trades off elasticity, which results in low sensitivity of the strain sensors at large mechanical deformations. To address this, ion-permeable conducting polymer electrodes with low contact resistance are utilized in ionic gel-based strain sensors. Using a rectangular-shaped ionic gel and ion-permeable electrodes significantly increase the gauge factor of the strain sensor, similar to the theoretical value at a given strain. To further increase the sensitivity of the strain sensor, the ionic gel is patterned with zigzagged tracks that gap apart as the gel stretches, and the gaps close as the gel contracts, leading to a large variation in the relative resistance upon stretching. By combining the zigzagged ionic gel and the ion-permeable electrodes, highly sensitive stretchable sensors are realized with a record-high gauge factor of 173, compared to existing ionic conductor-based stretchable strain sensors. The zigzag-patterned ionic sensor can successfully monitor various motions when attached to the human body. These results are expected to afford promising strategies for developing highly sensitive, stretchable sensing systems for E-skin sensors and soft robotics.     

Wearable,Healable, and Adhesive Epidermal Sensors Assembled from Mussel‐Inspired Conductive Hybrid Hydrogel Framework

Healable, adhesive, wearable, and soft human‐motion sensors for ultrasensitive human–machine interaction and healthcare monitoring are successfully assembled from conductive and human‐friendly hybrid hydrogels with reliable self‐healing capability and robust self‐adhesiveness. The conductive, healable, and self‐adhesive hybrid network hydrogels are prepared from the delicate conformal coating of conductive functionalized single‐wall carbon nanotube (FSWCNT) networks by dynamic supramolecular cross‐linking among FSWCNT, biocompatible polyvinyl alcohol, and polydopamine. They exhibit fast self‐healing ability (within 2 s), high self‐healing efficiency (99%), and robust adhesiveness, and can be assembled as healable, adhesive, and soft human‐motion sensors with tunable conducting channels of pores for ions and framework for electrons for real time and accurate detection of both large‐scale and tiny human activities (including bending and relaxing of fingers, walking, chewing, and pulse). Furthermore, the soft human‐motion sensors can be enabled to wirelessly monitor the human activities by coupling to a wireless transmitter. Additionally, the in vitro cytotoxicity results suggest that the hydrogels show no cytotoxicity and can facilitate cell attachment and proliferation. Thus, the healable, adhesive, wearable, and soft human‐motion sensors have promising potential in various wearable, wireless, and soft electronics for human–machine interfaces, human activity monitoring, personal healthcare diagnosis, and therapy.     

Advances in Wearable Strain Sensors Based on Electrospun Fibers

Wearable strain sensors with the ability of detecting physiological activities play an important role in personalized healthcare. Electrospun fibers have become a popular building block for wearable strain sensors due to their excellent mechanical properties, breathability, and light weight. In this review, the structure and preparation process of electrospun fibers and the conductive layer are systematically introduced. The impact of materials and structures of electrospun fibers on the wearable strain sensors with a following discussion of sensing performance optimization strategies is outlined. Furthermore, the applications of electrospun fiber-based wearable strain sensors in biomonitoring, motion detection, and human-machine interaction are presented. Finally, the challenges and promising future directions for the community of wearable strain sensors based on electrospun fibers are pointed out.     

Multiaxial and Transparent Strain Sensors Based on Synergetically Reinforced and Orthogonally Cracked Hetero‐Nanocrystal Solids

Wearable strain sensors are widely researched as core components in electronic skin. However, their limited capability of detecting only a single axial strain, and their low sensitivity, stability, opacity, and high production costs hinder their use in advanced applications. Herein, multiaxially highly sensitive, optically transparent, chemically stable, and solution‐processed strain sensors are demonstrated. Transparent indium tin oxide and zinc oxide nanocrystals serve as metallic and insulating components in a metal–insulator matrix and as active materials for strain gauges. Synergetic sensitivity‐ and stability‐reinforcing agents are developed using a transparent SU‐8 polymer to enhance the sensitivity and encapsulate the devices, elevating the gauge factor up to over 3000 by blocking the reconnection of cracks caused by the Poisson effect. Cross‐shaped patterns with an orthogonal crack strategy are developed to detect a complex multiaxial strain, efficiently distinguishing strains applied in various directions with high sensitivity and selectivity. Finally, all‐transparent wearable strain sensors with Ag nanowire electrodes are fabricated using an all‐solution process, which effectively measure not only the human motion or emotion, but also the multiaxial strains occurring during human motion in real time. The strategies can provide a pathway to realize cost‐effective and high‐performance wearable sensors for advanced applications such as bio‐integrated devices.     

A Robust Wearable Point-of-Care CNT-Based Strain Sensor for Wirelessly Monitoring Throat-Related Illnesses

Point-of-care testing (POC) has the ability to detect chronic and infectious diseases early or at the time of occurrence and provide a state-of-the-art personalized healthcare system. Recently, wearable and flexible sensors have been employed to analyze sweat, glucose, blood, and human skin conditions. However, a flexible sensing system that allows for the real-time monitoring of throat-related illnesses, such as salivary parotid gland swelling caused by flu and mumps, is necessary. Here, for the first time, a wearable, highly flexible, and stretchable piezoresistive sensing patch based on carbon nanotubes (CNTs) is reported, which can record muscle expansion or relaxation in real-time, and thus act as a next-generation POC sensor. The patch offers an excellent gauge factor for in-plane stretching and spatial expansion with low hysteresis. The actual extent of muscle expansion is calculated and the gauge factor for applications entailing volumetric deformations is redefined. Additionally, a bluetooth-low-energy system that tracks muscle activity in real-time and transmits the output signals wirelessly to a smartphone app is utilized. Numerical calculations verify that the low stress and strain lead to excellent mechanical reliability and repeatability. Finally, a dummy muscle is inflated using a pneumatic-based actuator to demonstrate the application of the affixed wearable next-generation POC sensor.     

Large‐Area Ultrathin Graphene Films by Single‐Step Marangoni Self‐Assembly for Highly Sensitive Strain Sensing Application

Promoted by the demand for wearable devices, graphene has been proved to be a promising material for potential applications in flexible and highly sensitive strain sensors. However, low sensitivity and complex processing of graphene retard the development toward the practical applications. Here, an environment‐friendly and cost‐effective method to fabricate large‐area ultrathin graphene films is proposed for highly sensitive flexible strain sensor. The assembled graphene films are derived rapidly at the liquid/air interface by Marangoni effect and the area can be scaled up. These graphene‐based strain sensors exhibit extremely high sensitivity with gauge factor of 1037 at 2% strain, which represents the highest value for graphene platelets at this small deformation so far. This simple fabrication for strain sensors with highly sensitive performance of strain sensor makes it a novel approach to applications in electronic skin, wearable sensors, and health monitoring platforms.     

Percolating Network of Ultrathin Gold Nanowires and Silver Nanowires toward “Invisible” Wearable Sensors for Detecting Emotional Expression and Apexcardiogram

2 nm thin gold nanowires (AuNWs) have extremely high aspect ratio (≈10 000) and are nanoscale soft building blocks; this is different from conventional silver nanowires (AgNWs), which are more rigid. Here, highly sensitive, stretchable, patchable, and transparent strain sensors are fabricated based on the hybrid films of soft/hard networks. They are mechanically stretchable, optically transparent, and electrically conductive and are fabricated using a simple and cost‐effective solution process. The combination of soft and more rigid nanowires enables their use as high‐performance strain sensors with the maximum gauge factor (GF) of ≈236 at low strain (<5%), the highest stretchability of up to 70% strain, and the optical transparency is from 58.7% to 66.7% depending on the amount of the AuNW component. The sensors can detect strain as low as 0.05% and are energy efficient to operate at a voltage as low as 0.1 V. These attributes are difficult to achieve with a single component of either AuNWs or AgNWs. The outstanding sensing performance indicates their potential applications as “invisible” wearable sensors for biometric information collection, as demonstrated in applications for detecting facial expressions, respiration, and apexcardiogram.     

Highly Elastic Graphene‐Based Electronics Toward Electronic Skin

Epidermal electronics are extensively explored as an important platform for future biomedical engineering. Epidermal devices are typically fabricated using high‐cost methods employing complex vacuum microfabrication processes, limiting their widespread potential in wearable electronics. Here, a low‐cost, solution‐based approach using electroconductive reduced graphene oxide (RGO) sheets on elastic and porous poly(dimethylsiloxane) (PDMS) thin films for multifunctional, high‐performance, graphene‐based epidermal bioelectrodes and strain sensors is presented. These devices are fabricated employing simple coatings and direct patterning without using any complicated microfabrication processes. The graphene bioelectrodes show a superior stretchability (up to 150% strain), with mechanical durability up to 5000 cycles of stretching and releasing, and low sheet resistance (1.5 kΩ per square), and the graphene strain sensors exhibit a high sensitivity (a gauge factor of 7 to 173) with a wide sensing range (up to 40% strain). Fully functional applications of dry bioelectrodes in monitoring human electrophysiological signals (i.e., electrocardiogram, electroencephalography, and electromyogram) and highly sensitive strain sensors for precise detection of large‐scale human motions are demonstrated. It is believed that our unique processing capability and multifunctional device platform based on RGO/porous PDMS will pave the way for low‐cost processing and integration of 2D materials for future wearable electronic skin.     

Self‐Healable and Recyclable Tactile Force Sensors with Post‐Tunable Sensitivity

It is challenging to post‐tune the sensitivity of a tactile force sensor. Herein, a facile method is reported to tailor the sensing properties of conductive polymer composites by utilizing the liquid‐like property of dynamic polymer matrix at low strain rates. The idea is demonstrated using dynamic polymer composites (CB/dPDMS) made via evaporation‐induced gelation of the suspending toluene solution of carbon black (CB) and acid‐catalyzed dynamic polydimethylsiloxane (dPDMS). The dPDMS matrices allow CB to redistribute to change the sensitivity of materials at the liquid‐like state, but exhibit typical solid‐like behavior and thus can be used as strain sensors at normal strain rates. It is shown that the gauge factor of the polymer composites can be easily post‐tuned from 1.4 to 51.5. In addition, the dynamic polymer matrices also endow the composites with interesting self‐healing ability and recyclability. Therefore, it is envisioned that this method can be useful in the design of various novel tactile sensing materials for many applications.     

Flexible and Highly Sensitive Strain Sensors Fabricated by Pencil Drawn for Wearable Monitor

Functional electrical devices have promising potentials in structural health monitoring system, human‐friendly wearable interactive system, smart robotics, and even future multifunctional intelligent room. Here, a low‐cost fabrication strategy to efficiently construct highly sensitive graphite‐based strain sensors by pencil‐trace drawn on flexible printing papers is reported. The strain sensors can be operated at only two batteries voltage of 3 V, and can be applied to variously monitoring microstructural changes and human motions with fast response/relaxation times of 110 ms, a high gauge factor (GF) of 536.6, and high stability >10 000 bending–unbending cycles. Through investigation of service behaviors of the sensors, it is found that the microcracks occur on the surface of the pencil‐trace and have a major influence on the functions of the strain sensors. These performances of the strain sensor attain and even surpass the properties of recent strain sensing devices with subtle design of materials and device architectures. The pen‐on‐paper (PoP) approach may further develop portable, environmentally friendly, and economical lab‐on‐paper applications and offer a valuable method to fabricate other multifunctional devices.     

Multifunctional Ionic Skin with Sensing,UV-Filtering,Water-Retaining,and Anti-Freezing Capabilities

Conductive polymer hydrogels are receiving considerable attention in applications such as soft robots and human-machine interfaces. Herein, a transparent and highly ionically conductive hydrogel that integrates sensing, UV-filtering, water-retaining, and anti-freezing performances is achieved by the organic combination of tannic acid-coated hydroxyapatite nanowires (TA@HAP NWs), polyvinyl alcohol (PVA) chains, ethylene glycol (EG), and metal ions. The highly ionic conductivity of the hydrogel enables tensile strain, pressure, and temperature sensing capabilities. In particular, in terms of the hydrogel strain sensors based on ionic conduction, it has high sensitivity (GF = 2.84) within a wide strain range (350%), high linearity (R² = 0.99003), fast response (≈50 ms) and excellent cycle stability. In addition, the incorporated TA@HAP NWs act as a nano-reinforced filler to improve the mechanical properties and confer a UV-shielding ability upon the hydrogel due to its size effect and the characteristics of absorbing ultraviolet light waves, which can reflect and absorb short ultraviolet rays and transmit visible light. Meanwhile, owing to the water-locking effect between EG and water molecules, the hydrogel exhibits freezing resistance at low temperatures and moisture retention at high temperatures. This biocompatible and multifunctional conductive hydrogel provides new ideas for the design of novel ionic skin devices.     

A Puncture-Resistant and Self-Healing Conductive Gel for Multifunctional Electronic Skin

Flexible electronic skins (e-skins) play a very important role in the development of human–machine interaction and wearable devices. To fully mimic the functions of human skin, e-skins should be able to perceive multiple external stimuli (such as temperature, touch, and friction) and be resistant to injury. However, both objectives are highly challenging. The fabrication of multifunctional e-skins is difficult because of the complex lamination scheme and the integration of different sensors. The design of skin-like materials is hindered by the trade-off problem between flexibility, toughness, and self-healing ability. Herein, flexible sodium methallyl sulfonate functionalized poly(thioctic acid) polymer chains are combined with rigid conductive polyaniline rods through ionic bonds to obtain a solvent-free polymer conductive gel. The conductive gel has a modulus similar to that of skin, and shows good flexibility, puncture-resistance, notch-insensitivity, and fast self-healing ability. Moreover, this conductive gel can convert changes in temperature and strain into electrical signal changes, thus leading to multifunctional sensing performance. Based on these superior properties, a flexible e-skin sensor is prepared, demonstrating its great potential in the wearable field and physiological signal detection.     

Piezo displacement sensors for a compact high-speed x–y nanopositioner in differential actuation mode

An emerging actuation technique in piezo driven nanopositioners is differential actuation, where each axis has two opposing actuators that operate differentially and provide bilateral motion. It has simultaneous benefits of improving linearity and range of displacement. However, few methods for displacement sensing employing in-situ transducers have been considered for this kind of nanopositioners. We address a novel application of PZT piezoelectric chips for direct displacement sensing in differentially driven nanopositioners. First, an electromechanical force analysis is performed in order to increase the PZT sensor sensitivity through the structural design of the nanopositioner. Secondly, the sensing performances of the proposed in-situ PZT sensor are compared with those from an alternative built-in piezoresistive (PZR) strain gauge sensor under equal circumstances, in different sensing and actuation configurations. While the PZR sensor has a larger sensing bandwidth than the PZT one and performs better if the actuation frequency is smaller than 30 Hz, the PZT sensors provides better accuracy when the actuation is well within its sensing bandwidth. The accuracy of the differential sensors and the input-displacement linearity are improved when the mechanical preload force magnitudes on the opposing actuators are balanced. The differential PZT sensor can provide accurate measurements even in a non-differential mode after recalibration.     

High-sensitivity crack-based flexible strain sensor with dual hydrogen bond-assisted structure for monitoring tiny human motions and writing behavior

Owing to their ultrahigh sensitivity, crack-based flexible strain sensors have garnered considerable attention in recent years. In this study, a practical, and reliable chemical bonding-based dip-coating method is proposed to fabricate high sensitivity and high stability crack-based flexible strain sensor with dual hydrogen bond-assisted structure. The strain sensor has a sandwich structure, which is composed of graphene nanoplatelets (GNPs)/poly (sodium-p-styrenesulfonate) (PSS) conductive layer, ultra-violet (UV) adhesive substrate layer, and UV adhesive covering layer. The fabrication process, principle of dual hydrogen bond-assisted structure, strain sensing mechanism, and various properties of the proposed sensor are examined. It is demonstrated that the cracks and the dual hydrogen bond-assisted structure facilitate a practical strain sensor with high sensitivity (gauge factor of 19.65 in the strain range of 0–30%), long-term stability (over 10,000 cycles), good linearity, negligible drift, fast response time (~50 ms), and low detection limit (0.10%). Meanwhile, the proposed crack-based flexible strain sensor can be used as a wearable device, which can be directly mounted on human skin to monitor tiny human motions and writing behavior. Consequently, it exhibits immense potential for wearable applications including artificial skin, human-machine interfaces, and medical healthcare.     

Conductive MXene Nanocomposite Organohydrogel for Flexible,Healable, Low‐Temperature Tolerant Strain Sensors

Conductive hydrogels are attracting tremendous interest in the field of flexible and wearable soft strain sensors because of their great potential in electronic skins, and personalized healthcare monitoring. However, conventional conductive hydrogels using pure water as the dispersion medium will inevitably freeze at subzero temperatures, resulting in the diminishment of their conductivity and mechanical properties; meanwhile, even at room temperature, such hydrogels suffer from the inevitable loss of water due to evaporation, which leads to a poor shelf‐life. Herein, an antifreezing, self‐healing, and conductive MXene nanocomposite organohydrogel (MNOH) is developed by immersing MXene nanocomposite hydrogel (MNH) in ethylene glycol (EG) solution to replace a portion of the water molecules. The MNH is prepared from the incorporation of the conductive MXene nanosheet networks into hydrogel polymer networks. The as‐prepared MNOH exhibits an outstanding antifreezing property (?40 °C), long‐lasting moisture retention (8 d), excellent self‐healing capability, and superior mechanical properties. Furthermore, this MNOH can be assembled as a wearable strain sensor to detect human biologic activities with a relatively broad strain range (up to 350% strain) and a high gauge factor of 44.85 under extremely low temperatures. This work paves the way for potential applications in electronic skins, human?machine interactions, and personalized healthcare monitoring.     

Protein Gel Phase Transition: Toward Superiorly Transparent and Hysteresis‐Free Wearable Electronics

The next generation of wearable electronics for health monitoring, Internet‐of‐Things system, “interface‐on‐invisible,” and green energy harvesting require electrically conductive material that is superiorly transparent, negligibly hysteretic, industrially feasible, and highly stretchable. The practical potential of ionic hydrogel is challenged with obvious hysteresis and a limited sensing range due to relative delamination and viscoelastic performance. Herein, a novel liquid conductor, termed as egg white liquid, is developed from self‐liquidation of egg white hydrogel, and the liquid not only inherits the designed architecture from a hydrogel predecessor but also achieves comparable conductivity (20.4 S m^?1) to the ionic hydrogel and ultrahigh transparency (up to 99.8%) . Moreover, the 3D‐printed liquid–elastomer hybrid exhibits excellent conformability, remarkable sensitivity with negligible hysteresis (0.77%), and the capability of monitoring human motions and dynamic moduli is further demonstrated. The liquid nature inspires a gesture‐controlled touchless user interface for front‐end electronic systems. Furthermore, mechanical energy harvesting and pressure sensing are evidenced by exploiting this liquid conductor into a triboelectric nanogenerator. Notably, the as‐prepared liquid via subsequent phase transition possessing superior transparency, ultralow hysteresis, economic benefit, and unique liquid phase may potentially fuel the development of a new class of wearable electronics, human–machine interface, and clean energy.     

From Glutinous-Rice-Inspired Adhesive Organohydrogels to Flexible Electronic Devices Toward Wearable Sensing,Power Supply,and Energy Storage

Flexible electronic devices (FEDs) based on hydrogels are attracting increasing interest, but the fabrication of hydrogels for FEDs with adhesiveness and high robustness in harsh-temperature conditions and long-term use remains a challenge. Herein, glutinous-rice-inspired adhesive organohydrogels are developed by introducing amylopectin into a copolymer network through a “one-pot” crosslinking procedure in a glycerol–water mixed solvent containing potassium chloride as the conductive ingredient. The organohydrogels exhibit excellent transparency (>90%), conductivity, stretchability, tensile strength, adhesiveness, anti-freezing property, and moisture retention ability. The wearable strain sensor assembled from the organohydrogels achieves a wide working range, high sensitivity (gauge factor: 8.82), low response time, and excellent reversibility, and properly responds in harsh-temperature conditions and long-time storage (90 days). The strain sensor is further integrated with a Bluetooth transmitter and receiver for fabricating wireless wearable sensors. Notably, a sandwich-structured capacitive pressure sensor with organohydrogels containing reliefs as electrodes records a new gauge factor of 9.43 kPa^?1 and achieves a wide response range, low detection limit, and outstanding reversibility. Furthermore, detachable and durable batteries and all-in-one supercapacitors are also fabricated utilizing the organohydrogels as electrolytes. Overall, this work offers a strategy to fabricate adhesive organohydrogels for robust FEDs toward wearable sensing, power supply, and energy storage.     

Large‐Area Compliant,Low‐Cost,and Versatile Pressure‐Sensing Platform Based on Microcrack‐Designed Carbon Black@Polyurethane Sponge for Human–Machine Interfacing

It is a challenge to manufacture pressure‐sensing materials that possess flexibility, high sensitivity, large‐area compliance, and capability to detect both tiny and large motions for the development of artificial intelligence products. Herein, a very simple and low‐cost approach is proposed to fabricate versatile pressure sensors based on microcrack‐designed carbon black (CB)@polyurethane (PU) sponges via natural polymer‐mediated water‐based layer‐by‐layer assembly. These sensors are capable of satisfying the requirements of ultrasmall as well as large motion monitoring. The versatility of these sensors benefits from two aspects: microcrack junction sensing mechanism for tiny motion detecting (91 Pa pressure, 0.2% strain) inspired by the spider sensory system and compressive contact of CB@PU conductive backbones for large motion monitoring (16.4 kPa pressure, 60% strain). Furthermore, these sensors exhibit excellent flexibility, fast response times (<20 ms), as well as good reproducibility over 50 000 cycles. This study also demonstrates the versatility of these sensors for various applications, ranging from speech recognition, health monitoring, bodily motion detection to artificial electronic skin. The desirable comprehensive performance of our sensors, which is comparable to the recently reported pressure‐sensing devices, together with their significant advantages of low‐cost, easy fabrication, especially versatility, makes them attractive in the future of artificial intelligence.