A high‐efficiency LPE GaAs solar cell at concentrations ranging from 2000 to 4000 suns

III–V solar cells for terrestrial concentration applications are currently becoming of greater and greater interest. From our experience, concentrations higher than 1000 suns are required with these cells to reduce PV electricity cost to such an extent that this alternative could become cost competitive. In this paper, a single‐junction p/n GaAs solar cell, with efficiencies of 23ċ8 and 22ċ5% at concentration ratios of 2700 and 3600 suns respectively, is presented. This GaAs solar cell is well suited for use with non‐imaging optical concentrators, which possess a large aperture angle. Low‐temperature liquid phase epitaxy (LTLPE) has been the growing technique for the semiconductor structure as an attempt to use a simplified, cheap and clean technique, within a renewable energy perspective. The GaAs solar cell presented is compared with the highest efficiency tandem solar cells at concentration levels exceeding 1000 suns. The GaAs solar cell performance maintains high efficiencies up to 4000 suns, while tandem cells seem to drop very quickly after reaching their maximum. Therefore, single‐junction GaAs solar cells are a good candidate for operating at very high concentrations, and LPE is able to supply these high‐quality solar cells to work within terrestrial concentration systems, the main objective of which is the reduction of PV electricity costs. Copyright © 2003 John Wiley & Sons, Ltd.     

Open‐circuit voltage recovery in type II GaSb/GaAs quantum ring solar cells under high concentration

We report on the open‐circuit voltage recovery in GaSb quantum ring (QR) solar cells under high solar concentration up to 2500 suns. The detailed behaviour of type II GaSb/GaAs QR solar cells under solar concentration, using different temperatures and light illumination conditions, is analysed through optical and electrical measurements. Although enhancement of the short‐circuit current was observed because of sub‐bandgap photon absorption in the QR, the thermionic emission rate of holes was found to be insufficient for ideal operation. The direct excitation of electron–hole pairs into QRs has revealed that the accumulation of holes is one of the causes of the open‐circuit voltage (V_OC) degradation. However, using concentrated light up to 2500 suns, the GaSb QR cell showed much quicker V_OC recovery rate than a GaAs control cell. Copyright © 2015 John Wiley & Sons, Ltd.     

Temperature accelerated life test on commercial concentrator III–V triple‐junction solar cells and reliability analysis as a function of the operating temperature

A temperature accelerated life test on commercial concentrator lattice‐matched GaInP/GaInAs/Ge triple‐junction solar cells has been carried out. The acceleration of the aging has been accomplished by subjecting the solar cells at temperatures markedly higher than the nominal working temperature inside a concentrator, and the nominal photo‐current condition (820 X) has been emulated by injecting current in darkness. Three tests at different temperatures have been carried out. The failure distributions across the three test temperatures have been fitted to an Arrhenius–Weibull model. An Arrhenius activation energy of 1.59 eV was determined from the fit. The reliability functions and parameters of these solar cells at two nominal working conditions (80 and 100 °C) have been obtained. In both cases, the instantaneous failure rate function monotonically increases, that is, the failures are of the wear‐out kind. We have also observed that the reliability data are very sensitive to the nominal temperature condition. In fact, at a nominal working condition of 820 X and 80 °C, assuming that the concentration module works 5 h per day, the warranty time obtained for a failure population of 5% has been 113 years. However, for a nominal working condition of 820 X and 100 °C, the warranty time obtained for a failure population of 5% has been 7 years. Therefore, in order to offer a long‐term warranty, the working temperature could be a key factor in the design of the concentration photovoltaic systems. Copyright © 2014 John Wiley & Sons, Ltd.     

III‐V concentrator solar cell reliability prediction based on quantitative LED reliability data

III‐V Multi Junction (MJ) solar cells based on Light Emitting Diode (LED) technology have been proposed and developed in recent years as a way of producing cost‐competitive photovoltaic electricity. As LEDs are similar to solar cells in terms of material, size and power, it is possible to take advantage of the huge technological experience accumulated in the former and apply it to the latter. This paper analyses the most important parameters that affect the operational lifetime of the device (crystalline quality, temperature, current density, humidity and photodegradation), taking into account experience on the reliability of LEDs. Most of these parameters are less stressed for a III‐V MJ solar cell working at 1000 suns than for a high‐power LED. From this analysis, some recommendations are extracted for improving the long‐term reliability of the solar cells. Compared to high‐power LEDs based on compound semiconductors, it is possible to achieve operational lifetimes higher than 10⁵ hours (34 years of real‐time operation) for III‐V high‐concentration solar cells. Copyright © 2007 John Wiley & Sons, Ltd.     

Failure analysis on lattice matched GaInP/Ga(In)As/Ge commercial concentrator solar cells after temperature accelerated life tests

Accelerated life tests are frequently used to provide reliability information in a moderate period of time (weeks or months), and after that, a failure analysis is compulsory to detect the failure origins. In this paper, a failure analysis has been carried out after a temperature accelerated life test on lattice matched GaInP/Ga(In)As/Ge triple junction commercial solar cells. Solar cells were forward biased in darkness inside three climatic chambers in order to emulate the photo‐generated current under nominal working conditions (a concentration level of 820 suns). After the accelerated aging test, a characterization of the resulting cells by means of quantum efficiency, dark and illumination I–V curves, electroluminescence, scanning electron microscope, energy dispersive X‐ray, scanning transmission electron microscope and X‐ray photoelectron spectroscopy has been carried out. Current is identified as the cause of degradation while temperature just dominates the accelerating factor of the aging test. Current promotes the front metal damage produced by the chemical evolution of the electroplating impurities together with those of the tab soldering process. Semiconductor structure does not seem to be responsible of any failure. Therefore, this kind of lattice matched GaInP/Ga(In)As/Ge triple junction solar cells, that as of 2016, are the workhorse of CPV technology, exhibits as a very robust device if the front metal connection is properly accomplished. Copyright © 2016 John Wiley & Sons, Ltd.     

A monolithic three‐terminal GaInAsP/GaInAs tandem solar cell

We describe the design and performance of a three‐terminal tandem solar cell for low‐concentration terrestrial applications. Designed for operation under a GaAs filter, the tandem demonstrates cumulative conversion efficiencies of 10.2 and 11.9% at 1 sun and 45 suns, respectively, under the concentrated direct spectrum. The middle terminal is shared between the two subcells and allows them to be operated independently at their respective maximum power points. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of series resistance on guidelines for manufacture of concentrator p‐on‐n GaAs solar cells

This paper deals with the determination of the main factors influencing series resistance in p‐on‐n GaAs solar cells working at concentration levels of 1000 suns or higher. Prior to this analysis, a comparison between different front metal grid geometries is presented to show the strong influence that the front grid component of series resistance exerts on its global value. Once the inverted square grid geometry is selected, a detailed analysis of the different components of series resistance is carried out. For this purpose, a multidimensional optimisation of the whole GaAs solar cell (antireflecting coatings, series resistance and semiconductor structure) has been used for the first time. In order to orient the manufacture of very high concentrator GaAs solar cells, recommendations on the threshold values of solar cell size, specific p‐ and n‐contact resistances, thickness of the front metal grid and both doping level and thickness of the substrate are formulated. Several traditional ideas on the influence of these parameters are questioned. Copyright © 2000 John Wiley & Sons, Ltd.     

Limiting factors on the semiconductor structure of III–V multijunction solar cells for ultra‐high concentration (1000–5000 suns)

The main limiting factors of multijunction solar cells operating under ultra‐high concentration (>1000 suns) are examined by means of 2D physically based numerical modelling. The validation of the model is carried out by fitting calibrated light concentration measurements. Because the series resistance is the most important constraint in the electrical performance of the solar cell under ultra‐high irradiance, it is analysed and quantified detailing different contributions such as: (i) the electrical properties of the emitter; (ii) window layer of the top cell; and (iii) the band discontinuities formed at heterojunctions. We found the role of window layer to be important at very high concentrations (above 700 suns), while at ultra‐high concentrations, (above 1000 suns) a gain in efficiency (~ 1% absolute) can be obtained by a proper structural design of the window layer. In the case of the heterojunctions included in the multijunction solar cell, the impact of a high‐band offset can be mitigated by increasing the doping level density thus favouring the tunnelling effect. Moreover, the influence of different recombination mechanisms and high‐injection effects at ultra‐high irradiance is discussed. Finally, an optimisation of the complete solar cell taking into account the ohmic contacts to work under ultra‐high irradiances (from 1000 to 5000 suns) is presented as well as the implications on the use of ultra‐high irradiance in different multijunction solar cell architectures. Copyright © 2016 John Wiley & Sons, Ltd.     

Semi‐quantitative temperature accelerated life test (ALT) for the reliability qualification of concentrator solar cells and cell on carriers

An adequate qualification of concentrator photovoltaic solar cells and cell‐on‐carriers is essential to increase their industrial development. The lack of qualification tests for measuring their reliability together with the fact that conventional accelerated life tests are laborious and time consuming are open issues. Accordingly, in this paper, we propose a semi‐quantitative temperature‐accelerated life test to qualify solar cells and cell‐on‐carriers that can assure a minimum life when failure mechanisms are accelerated by temperature under emulated nominal working conditions with an activation energy >0.9 eV. A properly designed semi‐quantitative accelerated life test should be able to determine if the device under test will satisfy its reliability requirements with an acceptable uncertainty level. The applicability, procedure, and design of the proposed test are detailed in the paper. Copyright © 2015 John Wiley & Sons, Ltd.     

Reliability of commercial triple junction concentrator solar cells under real climatic conditions and its influence on electricity cost

This paper proposes a methodology for assessing the concentrator solar cell reliability in a real application for a given location provided the results from accelerated life tests. We have applied this methodology for the evaluation of warranty times of commercial triple junction solar cells operating inside real concentrator modules in Golden (Colorado, USA), Madrid (Spain) and Tucson (Arizona, USA) for the period 2012–2015. Warranty times in Golden and Madrid, namely, 68 and 31 years, respectively, for the analysed period, indicate the robustness of commercial triple junction solar cells. Nevertheless, the warranty time of 15 years for Tucson suggests the need of improvement in the heat extraction of the solar cell within the concentrator module. Therefore, the influence of the location on the reliability of concentrator solar cells is huge, and it has no sense to supply general reliability values for a given concentrator product. The influence of these warranty times for the three locations on the levelised cost of electricity has been analysed. Cost of €c10–12/kWh can be achieved nowadays, while after 1 GW_p cumulative installed power, a dramatic reduction to levels of €c2–3/kWh is achievable. Copyright © 2017 John Wiley & Sons, Ltd.     

Performance comparison of AlGaAs,GaAs and InGaP tunnel junctions for concentrated multijunction solar cells

Four tunnel junction (TJ) designs for multijunction (MJ) solar cells under high concentration are studied to determine the peak tunnelling current and resistance change as a function of the doping concentration. These four TJ designs are: AlGaAs/AlGaAs, GaAs/GaAs, AlGaAs/InGaP and AlGaAs/GaAs. Time‐dependent and time‐average methods are used to experimentally characterize the entire current–voltage profile of TJ mesa structures. Experimentally calibrated numerical models are used to determine the minimum doping concentration required for each TJ design to operate within a MJ solar cell up to 2000‐suns concentration. The AlGaAs/GaAs TJ design is found to require the least doping concentration to reach a resistance of <10⁻⁴ Ω cm² followed by the GaAs/GaAs TJ and finally the AlGaAs/AlGaAs TJ. The AlGaAs/InGaP TJ is only able to obtain resistances of ≥5 × 10⁻⁴ Ω cm² within the range of doping concentrations studied. Copyright © 2010 John Wiley & Sons, Ltd.     

Metamorphic GayIn1−yP/Ga1−xInxAs tandem solar cells for space and for terrestrial concentrator applications at C > 1000 suns

The use of Ga_1−xIn_xAs instead of GaAs as a bottom solar cell in a Ga_yIn_1−yP/Ga_1−xIn_xAs tandem structure increases the flexibility of choosing the optimum bandgap combination of materials for a multijunction solar cell. Higher theoretical efficiencies are calculated and different cell concepts are suggested for space and terrestrial concentrator applications. Various Ga_yIn_1−yP/Ga_1−xIn_xAs material combinations have been investigated for the first time and efficiencies up to 24·1% (AM0) and 27·0% (AM1·5 direct) have been reached under one-sun conditions. An efficiency of 30·0–31·3% was measured for a Ga_0·35In_0·65P/Ga_0·83In_0·17As tandem concentrator cell with prismatic cover at 300 suns. The top and bottom cell layers of this structure are grown lattice-matched to each other, but a large mismatch is introduced at the interface to the GaAs substrate. This cell structure is well suited for the use in next-generation terrestrial concentrators working at high concentration ratios. For the first time a cell efficiency up to 29–30% has been measured at concentration levels up to 1300 suns. A small prototype concentrator with Fresnel lenses and four tandem solar cells working at C = 120 has been constructed, with an outdoor efficiency of 23%. Copyright © 2001 John Wiley & Sons, Ltd.     

High-efficiency,thin-film InP concentrator solar cells

High-efficiency, thin-film InP solar cells grown heteroepitaxially on GaAs and Si single-crystal bulk substrates are being developed as a means of eliminating the problems associated with using single-crystal InP substrates (e.g., high cost, fragility, high mass density and low thermal conductivity). A novel device structure employing a compositionally graded Ga _x In_1−x As layer (∼8 μm thick) between the bulk substrate and the InP cell layers is used to reduce the dislocation density and improve the minority carrier properties in the InP. The structures are grown in a continuous sequence of steps using computer-controlled atmospheric-pressure metalorganic vapor-phase epitaxy (AP-MOVPE). Dislocation densities as low as 3×10⁷ cm⁻² and minority carrier lifetimes as high as 3.3 ns are achieved in the InP layers with this method using both GaAs or Si substrates. Structures prepared in this fashion are also completely free of microcracks. These results represent a substantial improvement in InP layer quality when compared to heteroepitaxial InP prepared using conventional techniques such as thermally cycled growth and post-growth annealing. The present work is concerned with the fabrication and characterization of thin-film InP solar cells designed for operation at high solar concentration (∼100 suns) which have been prepared from similar device structures grown on GaAs substrates. The cell performance is characterized as a function of the air mass zero (AM0) solar concentration ratio (1–100 suns) and operating temperature (25°–80° C). From these data, the temperature coefficients of the cell performance parameters are derived as a function of the concentration ratio. Under concentration, the cells exhibit a dramatic increase in efficiency and an improved temperature coefficient of efficiency. At 25° C, a peak conversion efficiency of 18.9% (71.8 suns, AM0 spectrum) is reported. At 80° C, the peak AM0 efficiency is 15.7% at 75.6 suns. These are the highest efficiencies yet reported for InP heteroepitaxial cells. Approaches for further improving the cell performance are discussed.     

The temperature dependence of the efficiency of an AlGaAs/GaAs solar cell operating at high concentration

The temperature dependence of the efficiency of a high efficiency AlGaAs/GaAs solar cell has been measured over a range of 200 to 750 AM2 suns and 24 to 150°C through the use of a flash test technique. Over the range of efficiency for which the cell was designed, the coefficient of efficiency degradation with respect to temperature is about half of the best value reported for silicon.     

Validated front contact grid simulation for GaAs solar cells under concentrated sunlight

In a common approach, the electric behavior of a solar cell is modeled by dividing it into smaller sub‐circuits and solving the resulting network by a circuit simulator. In this paper detailed network simulations are presented for a GaAs single‐junction solar cell. All resistive losses and losses influencing the diode saturation currents, such as recombination in the depletion region or at the perimeter are taken into account. With this model the maximum power point of a solar cell can be calculated for one‐sun and for higher illumination intensities. The results were validated experimentally using suitable test structures. This includes solar cell devices with varying dimensions, grid finger spacing and lengths. An excellent agreement between theoretical and experimental results was obtained. The network simulation model allows determining the optimum size and concentration ratio at which a solar cell operates at its maximum efficiency. In the case of a GaAs single‐junction solar cell this global efficiency maximum was found for an area of 1 mm² and at a concentration ratio of 450 suns. Under these conditions the largest loss mechanisms are the finger shading with 36.1% and the emitter resistance losses with 21.5% of the total power losses. Copyright © 2010 John Wiley & Sons, Ltd.     

Analysis of the EWT‐DGB solar cell at low and medium concentration and comparison with a PESC architecture

Silicon represents an interesting material to fabricate low‐cost and relatively simple and high‐efficient solar cells in the low and medium concentration range. In this paper, we discuss a novel cell scheme conceived for concentrating photovoltaic, named emitter wrap through with deep grooved base (EWT‐DGB), and compare it with the simpler passivated emitter solar cell. Both cells have been fabricated by means of a complementary metal–oxide–semiconductor‐compatible process in our laboratory. The experimental characterization of both cells is reported in the range 1–200 suns in terms of conversion efficiency, open circuit voltage, short circuit current density and fill factor. In particular, for the EWT‐DGB solar cells, we obtain an encouraging 21.4% maximum conversion efficiency at 44 suns. By using a calibrated finite‐element numerical electro‐optical simulation tool, validated by a comparison with experimental data, we study the potentials of the two architectures for concentrated light conditions considering possible realistic improvements with respect to the fabricated devices. We compare the solar cell figures of merit with those of the state‐of‐the‐art silicon back‐contact back‐junction solar cell holding the conversion efficiency record for concentrator photovoltaic silicon. Simulation results predict a 24.8% efficiency at 50 suns for the EWT‐DGB cell and up to 23.9% at 100 suns for the passivated emitter solar cell, thus confirming the good potential of the proposed architectures for low to medium light concentration. Finally, simulations are exploited to provide additional analysis of the EWT‐DGB scheme under concentrated light. Copyright © 2017 John Wiley & Sons, Ltd.     

Theoretical analysis on GaAs sub-cell doping concentration for triple-junction solar cells irradiated by proton based on TCAD simulation

The degradation on the GaInP/GaAs/Ge triple-junction solar cells was irradiated by proton, and the solar cells with various GaAs sub-cell doping concentrations are modeled by the technology computer aided design (TCAD) simulation. The degradation results of related electrical parameters and external quantum efficiency (EQE) are studied. The degradation mechanism irradiated by proton is discussed. The short-circuit current, maximum power and conversion efficiency decrease with the increasing of GaAs sub-cell doping concentration. When the base doping concentration of GaAs sub-cell is 1×1016 cm-3, the degradation of short-circuit current is less than that of other base doping concentrations. Furthermore, under proton irradiation, with the increase of doping concentration of GaAs sub-cell, the open-circuit voltage first increases and then decreases. Meanwhile, when the base doping concentration of GaAs sub-cell is 2×1017 cm-3, the degradation of open-circuit voltage is less than that of other base doping concentrations. The research will provide the basic theories and device simulation method for GaInP/GaAs/Ge triple-junction solar cells radiation damage evaluation study and radiation hardening, and can provide guidance for the production of triple-junction solar cells in orbit.     

Novel multijunction solar cell design for low cost,high concentration systems

In the quest to reduce the levelized cost of energy, recent concentrated photovoltaics innovations have striven to increase the solar cell conversion efficiency. Another approach aims at concentrating more light on the solar cell in order to reduce its share of the energy cost. We propose new cell structures that are tailored for high conversion efficiency at solar concentration exceeding 1000 suns, with a minimum amount of heat generated. These designs are composed of multiple junctions (3, 4, and 5) of materials lattice matched to gallium arsenide (GaAs) with bandgaps at or above that of GaAs. Simulations that include thermal effects and electrical resistance effects are used to predict the performances of the proposed designs under high concentrations. A relative cost analysis shows a reduction in electricity cost when using these designs compared with the state of the art triple‐junction solar cell. Further cost reduction schemes using these proposed designs are discussed. Copyright © 2015 John Wiley & Sons, Ltd.     

InGaP//GaAs//c‐Si 3‐junction solar cells employing spectrum‐splitting system

In this work, we practically demonstrated spectrum‐splitting approach for advances in efficiency of photovoltaic cells. Firstly, a‐Si:H//c‐Si 2‐junction configuration was designed, which exhibited 24.4% efficiency with the spectrum splitting at 620 nm. Then, we improved the top cell property by employing InGaP cells instead of the a‐Si:H, resulting in an achievement of efficiency about 28.8%. In addition, we constructed 3‐junction spectrum‐splitting system with two optical splitters, and GaAs solar cells as middle cell. This InGaP//GaAs//c‐Si architecture was found to deliver 30.9% conversion efficiency. Our splitting system includes convex lenses for light concentration about 10 suns, which provided concentrated efficiency exceeding 33.0%. These results suggest that our demonstration of 3‐junction spectrum‐splitting approach can be a promising candidate for highly efficient photovoltaic technologies. Copyright © 2016 John Wiley & Sons, Ltd.     

Development of concentrator modules with dome‐shaped Fresnel lenses and triple‐junction concentrator cells

The status of the development of a new concentrator module in Japan is discussed based on three arguments, performance, reliability and cost. We have achieved a 26·6% peak uncorrected efficiency from a 7056 cm² 400 × module with 36 solar cells connected in series, measured in house. The peak uncorrected efficiencies of the same type of the module with 6 solar cells connected in series and 1176 cm² area measured by Fraunhofer ISE and NREL are reported as 27·4% and 24·8% respectively. The peak uncorrected efficiency for a 550× and 5445 cm² module with 20 solar cells connected in series was 28·9% in house. The temperature‐corrected efficiency of the 550 × module under optimal solar irradiation condition was 31·5 ± 1·7%. In terms of performance, the annual power generation is discussed based on a side‐by‐side evaluation against a 14% commercial multicrystalline silicon module. For reliability, some new degradation modes inherent to high concentration III‐V solar cell system are discussed and a 20‐year lifetime under concentrated flux exposure proven. The fail‐safe issues concerning the concentrated sunlight are also discussed. Moreover, the overall scenario for the reduction of material cost is discussed. Copyright © 2005 John Wiley & Sons, Ltd.