Membrane bio-reactor for advanced textile wastewater treatment and reuse.

Textile wastewater contains slowly- or non-biodegradable organic substances whose removal or transformation calls for advanced tertiary treatments downstream Activated Sludge Treatment Plants (ASTP). This work is focused on the treatment of textile industry wastewater using Membrane Bio-reactor (MBR) technology. An experimental activity was carried out at the Baciacavallo Wastewater Treatment Plant (WWTP) (Prato, Italy) to verify the efficiency of a pilot-scale MBR for the treatment of municipal wastewater, in which textile industry wastewater predominates. In the Baciacavallo WWTP the biological section is followed by a coagulation-flocculation treatment and ozonation. During the 5 months experimental period, the pilot-scale MBR proved to be very effective for wastewater reclamation. On average, removal efficiency of the pilot plant (93% for COD, 96% for ammonium and 99% for total suspended solids) was higher than the WWTP ones. Color was removed as in the WWTP. Anionic surf actants removal of pilot plant and WWTP were very similar (92.5 and 93.3% respectively), while the non-ionic surfactants removal was higher in the pilot plant (99.2 vs. 97.1). In conclusion the MBR technology demonstrated to be effective for textile wastewater reclamation, leading both to an improvement of pollutants removal and to a draw-plate simplification.     

Reuse potential analysis on WWTP effluent of industrial parks in Taiwan.

This study examined the reuse potential of the effluents discharged from several unified wastewater treatment plants (WWTPs) of industrial parks in Taiwan, with designed capacity exceeding 10,000 CMD. Parameters were selected based on the relevant reuse purposes. The "potential recycling percentage", R of the WWTP effluent was defined as the maximal percentage of pure water extractable by the "ideal reverse osmosis module" while the RO retentate still met local effluent standards and required no treatment. The analytical results demonstrated that the WWTP effluents had potential for recycling. A pilot plant was installed in one of the WWTPs. The treatment process included a sand filter, an ultrafiltration unit (UF) and a reverse osmosis module (RO). Results of this study demonstrated that the production quantity and quality are stable and appropriate for various purposes, including both industrial and domestic applications.     

Effluent treatment by multi-media filtration, microfiltration and ultrafiltration: results of a pilot investigation at WWTP Hoek van Holland.

Upgrading of wastewater treatment plant (WWTP) effluent as a part of the Dutch governmental policy to close the water cycle has increasing interest now. The Water Board Hoogheemraadschap van Delfland together with the project team of Witteveen + Bos Consulting Engineers, Delft University of Technology and Rossmark water treatment investigated the reuse possibilities of WWTP effluent in the region of Delfland. Therefore pilot research was carried out at WWTP Hoek van Holland applying different filtration techniques: multi-media filtration, micro- and ultrafiltration. The results show stable process performances of the different filtration techniques when proper pre-treatment was applied. For microfiltration the filtration characteristics were strongly influenced by particles which were not retained in the multi-media filter. For ultrafiltration the filtration characteristics were strongly influenced by organic components < 0.2 microm. The upgraded WWTP effluent could not be used directly as process water or for agriculture purposes, due to high concentrations of COD and salts in the WWTP effluent and filtrates. However WWTP effluent or floc filtrate could be applied directly as water for the washing of sea-sand.     

Direct precipitation on demand at large Scandinavian WWTPs reduces the effluent phosphorus load

On demand use of direct precipitation of wastewater has been successfully implemented at several large Scandinavian wastewater treatment plants (WWTPs) as a cost-efficient method of treating wastewater bypassing secondary treatment. During wet weather situations or when the capacity of secondary treatment is reduced excess wastewater can be treated through efficient direct precipitation. This increases the total capacity of the WWTP to remove phosphorus during these periods. This treatment strategy allows the WWTPs to meet stringent effluent phosphorus limits without extending secondary treatment of the main plant, despite high wet weather flows. The gain in terms of reduced phosphorus emissions varies depending on local conditions such as climate, collection system and secondary treatment capacity. It also varies from year to year depending on the weather and reductions of capacity due to planned refurbishing or unplanned breakdown of equipment. Operating chemical precipitation on demand has proved to contain challenges to operation and organisation of the WWTP. These challenges include logistics of start-up, training of staff and maintaining the system between occasions of operation. Sufficient up-stream storage capacity, reliable weather forecasts and good contracts with suppliers of chemicals are keys of success.     

组合膜分离技术资源化处理印染废水工艺的研究

为解决印染废水的资源化处理问题,针对实际印染废水研究了以超滤和纳滤膜分离技术为核心的印染废水处理及回用工艺在工程上的可行性。实验结果表明:还原染料废水采用超滤系统处理,膜出水水质即能够满足印染厂内回用水质要求;活性染料废水通过纳滤浓缩能够获得较好的染料回收效果。采用双膜膜分离系统(UF+NF)能够使两种染料废水的污染物均得到明显去除,还原性染料废水的总悬浮物、COD、浊度和色度的去除率达到了100%、95.21%、92.86%和100%;活性染料废水上述各项指标去除率达到100%、82.85%、98.46%和99.43%。双膜膜分离系统适用于工业印染废水处理及染料回收,是资源化处理印染废水的发展方向。     

The effect of colloid stability of wastewater treatment plants effluent on nanofiltration performance.

Laboratory-scale filtration tests utilizing wastewater treatment plants (WWTP) effluent were conducted to investigate fouling and filtration behaviour, especially the influence of colloidal stability on nanofiltration performance. Acidification and coagulant dosage were used to create unstable colloidal conditions. Colloidal stability of the effluent was analysed on by zeta potential measurements. A statistical design method, full factorial design with blocking, has been used to account for effluent composition variations and to account for interaction between experimental parameters. The results show a high correlation between unstable colloidal natural organic matter and the formation of dense fouling layers. The reversibility of the fouling process was shown to be independent from colloidal stability. Irreversible fouling was show to be promoted by mild acidic (pH 5) effluent conditions, whereas coagulant addition showed an increase in the reversibility of the fouling.     

SHARON process evaluated for improved wastewater treatment plant nitrogen effluent quality.

New stricter nitrogen effluent standards and increasing influent loads require existing wastewater treatment plans (WWTPs) to extend or optimize. At WWTPs with limited aeration capacity, limited denitrification capacity or shortage of aerobic sludge age, implementation of SHARON to improve nitrogen effluent quality can be a solution. SHARON is a compact, sustainable and cost-effective biological process for treatment of nitrogen-rich rejection waters. At WWTP Rotterdam-Dokhaven and WWTP Utrecht a SHARON has been in operation for several years. For both WWTPs the effect of SHARON on the nitrogen effluent quality has been evaluated. WWTP Rotterdam-Dokhaven has limited aeration capacity. By implementation of SHARON, the ammonia load of the effluent was reduced by 50%. WWTP Utrecht had limited denitrification capacity. The implementation of SHARON improved the effluent nitrate load by 40%. The overall TN removal efficiency increased from 65% to over 75% and strict nitrogen effluents standards (TN = 10 mg N/l) could be reached. Through modelling and supported by full scale practice it has been shown that by implementation of SHARON in combination with enhanced influent pre-treatment, the aerobic sludge age can be extended to maintain total nitrogen removal at lower temperatures.     

Dynamics of rain-induced pollutographs of solubles in sewers.

When looking at acute receiving water impacts due to combined sewer overflows the characteristics of the background diurnal sewage flux variation may influence the peak loads from combined sewer overflows (CSO) and wastewater treatment plant (WWTP) effluent significantly. In this paper, effects on the dynamic compounds transported in the sewer, on CSO discharges and WWTP loading are evaluated by means of hydrodynamic simulations. The simulations are based on different scenarios for diurnal dry-weather flow variations induced by different infiltration rates.     

Plant-wide (BSM2) evaluation of reject water treatment with a SHARON-Anammox process.

In wastewater treatment plants (WWTPs) equipped with sludge digestion and dewatering systems, the reject water originating from these facilities contributes significantly to the nitrogen load of the activated sludge tanks, to which it is typically recycled. In this paper, the impact of reject water streams on the performance of a WWTP is assessed in a simulation study, using the Benchmark Simulation Model no. 2 (BSM2), that includes the processes describing sludge treatment and in this way allows for plant-wide evaluation. Comparison of performance of a WWTP without reject water with a WWTP where reject water is recycled to the primary clarifier, i.e. the BSM2 plant, shows that the ammonium load of the influent to the primary clarifier is 28% higher in the case of reject water recycling. This results in violation of the effluent total nitrogen limit. In order to relieve the main wastewater treatment plant, reject water treatment with a combined SHARON-Anammox process seems a promising option. The simulation results indicate that significant improvements of the effluent quality of the main wastewater treatment plant can be realized. An economic evaluation of the different scenarios is performed using an Operating Cost Index (OCI).     

Hybrid membrane systems for secondary effluent polishing for unrestricted reuse for agricultural irrigation.

Field experiments are in progress for secondary wastewater upgrading for unrestricted utilization for agricultural irrigation. The integrative approach of secondary effluent polishing is based on using a hybrid UltraFiltration (UF) and Reverse Osmosis (RO) membrane pilot system with a capacity of around 1 m3/hr. The UF effluent is used to feed the RO membranes. The RO permeate is subsequently applied for vegetable irrigation. Field results indicate the importance of the UF component in the removal of the organic matter and the pathogens that are still contained in the secondary effluent. Under specific conditions, when the dissolved solids content is relatively low, regarding sanitary and health aspects, the UF effluent can be applied for unrestricted irrigation. During the RO stage most nutrients are removed, allowing application of the effluent without jeopardizing the soil fertility and the aquifers. Preliminary economic assessment indicates that the extra cost for effluent polishing via the UF stage only is in the range of 5 to 15 US cents/m3. The extra cost for the RO stage is also assessed at 10 to 25 US cents/m3. The additional cost depends to a large extent on the quality of the incoming raw secondary effluent and local requirements of the command region.     

Safety of treated water for re-use purposes--comparison of filtration and disinfection processes.

A study was conducted on the distribution of pollutants in treated wastewater and the its safety for re-use purposes. Based on the results of a series of tertiary treatment experiments, the effects of three filtration processes, i.e. coagulation-filtration, ozonation-biological activated carbon filtration (O3-BAC) and ultrafiltration (UF), and two chemical disinfection processes, i.e. chlorination and ozonation, on the safety of water re-use were evaluated. It was found that the concentrations of the main pollutants in the secondary effluent and further filtered water follow a log-normal distribution and, therefore, a log-normal probabilistic function can be used to evaluate the suitability of the treated water for re-use purposes. Among the three filtration processes evaluated, UF is the most effective in turbidity removal but less effective in colour and COD removal, while coagulation-filtration and O3-BAC can ensure a good removal of all these pollutants. Regarding chemical disinfection, although chlorine is very effective in inactivation of coliform bacteria, it can not achieve a substantial decrease in viruses. As ozone is applied, effective virus removal can be achieved.     

Tertiary treatment of biologically treated piggery wastewater using vibratory shear-enhanced RO membrane.

This study presents a good example for the tertiary treatment of biologically treated piggery wastewater using vibratory shear enhanced RO membrane (VSEP RO). Through a simple process combination, utilizing Bioceramic SBR(BCS) and VSEP RO, at Gimhae plant livestock wastewater is treated excellently to meet the strict effluent standards. Application of RO membrane directly to the biologically treated effluent has been successful without any pretreatment to reduce high suspended solids. The combination of VESP UF followed by RO filtration processes produced a higher recovery rate in the 3-week pilot test.     

Membrane bio-reactor for textile wastewater treatment plant upgrading.

Textile industries carry out several fiber treatments using variable quantities of water, from five to forty times the fiber weight, and consequently generate large volumes of wastewater to be disposed of. Membrane Bio-reactors (MBRs) combine membrane technology with biological reactors for the treatment of wastewater: micro or ultrafiltration membranes are used for solid-liquid separation replacing the secondary settling of the traditional activated sludge system. This paper deals with the possibility of realizing a new section of one existing WWTP (activated sludge + clariflocculation + ozonation) for the treatment of treating textile wastewater to be recycled, equipped with an MBR (76 l/s as design capacity) and running in parallel with the existing one. During a 4-month experimental period, a pilot-scale MBR proved to be very effective for wastewater reclamation. On average, removal efficiency of the pilot plant (93% for COD, and over 99% for total suspended solids) was higher than the WWTP ones. Color was removed as in the WWTP. Anionic surfactants removal of pilot plant was lower than that of the WWTP (90.5 and 93.2% respectively), while the BiAS removal was higher in the pilot plant (98.2 vs. 97.1). At the end cost analysis of the proposed upgrade is reported.     

Comparing cost and process performance of activated sludge (AS) and biological aerated filters (BAF) over ten years of full sale operation.

In the early 1990s, the Wastewater Treatment Plant (WWTP) of Frederikshavn, Denmark, was extended to meet new requirements for nutrient removal (8 mg/L TN, 1.5 mg TP/L) as well as to increase its average daily flow to 16,500 m(3)/d (4.5 MGD). As the most economical upgrade of the existing activated sludge (AS) plant, a parallel biological aerated filter (BAF) was selected, and started up in 1995. Running two full scale processes in parallel for over ten years on the same wastewater and treatment objectives enabled a direct comparison in relation to operating performance, costs and experience. Common pretreatment consists of screening, an aerated grit and grease removal and three primary settlers with chemical addition. The effluent is then pumped to the two parallel biological treatment stages, AS with recirculation and an upflow BAF with floating media. The wastewater is a mixture of industrial and domestic wastewater, with a dominant discharge of fish processing effluent which can amount to 50% of the flow. The maximum hydraulic load on the pretreatment section as a whole is 1,530 m(3)/h. Approximately 60% of the sewer system is combined with a total of 32 overflow structures. To avoid the direct discharge of combined sewer overflows into the receiving waters, the total hydraulic wet weather capacity of the plant is increased to 4,330 m(3)/h, or 6 times average flow. During rain, some of the raw sewage can be directed through a stormwater bypass to the BAF, which can be modified in its operation to accommodate various treatment needs: either using simultaneous nitrification/denitrification in all filters with recirculation introducing bottom aeration with full nitrification in some filters for storm treatment and/or post-denitrification in one filter. After treatment, the wastewater is discharged to the Baltic Sea through a 500 m outfall. The BAF backwash sludge, approximately 1,900 m(3) per 24 h in dry weather, is redirected to the AS plant. Primary settler sludge and the combined biosolids from the AS plant are anaerobically digested, with methane gas being used for generation of heat and power. On-line measurements for the parameters NO3, NO2, NH4, temperature as well as dissolved oxygen (DO) are used for control of aeration and external carbon source (methanol). Dosing of flocculants for P-removal is carried out based on laboratory analysis and jar tests. This paper discusses the experience gained from the plant operation during the last ten years, compiling comparative performance and cost data of the two processes, as well as their optimisation.     

Combined membrane bioreactor (MBR) and reverse osmosis (RO) system for thin-film transistor-liquid crystal display TFT-LCD, industrial wastewater recycling.

In TFT-LCD industry, water plays a variety of roles as a cleaning agent and reaction solvent. As good quality water is increasingly a scarce resource and wastewater treatment costs rises, the once-through use of industrial water is becoming uneconomical and environmentally unacceptable. Instead, recycling of TFT-LCD industrial wastewater is become more attractive from both an economic and environmental perspective. This research is mainly to explore the capacity of TFT-LCD industrial wastewater recycling by the process combined with membrane bioreactor and reverse osmosis processes. Over the whole experimental period, the MBR process achieved a satisfactory organic removal. The COD could be removed with an average of over 97.3%. For TOC and BOD5 items, the average removal efficiencies were 97.8 and 99.4% respectively. The stable effluent quality and satisfactory removal performance were ensured by the efficient interception performance of the UF membrane device incorporated with biological reactor. Moreover, the MBR effluent did not contain any suspended solids and the SDI value was under 3. After treatment of RO, excellent water quality of permeate were under 5 mg/l, 2.5 mg/l and 150 micros/cm for COD, TOC and conductivity respectively. The treated water can be recycled for the cooling tower make-up water or other purposes.     

Phenol wastewater remediation: advanced oxidation processes coupled to a biological treatment.

Nowadays, there are increasingly stringent regulations requiring more and more treatment of industrial effluents to generate product waters which could be easily reused or disposed of to the environment without any harmful effects. Therefore, different advanced oxidation processes were investigated as suitable precursors for the biological treatment of industrial effluents containing phenol. Wet air oxidation and Fenton process were tested batch wise, while catalytic wet air oxidation and H2O2-promoted catalytic wet air oxidation processes were studied in a trickle bed reactor, the last two using over activated carbon as catalyst. Effluent characterisation was made by means of substrate conversion (using high liquid performance chromatography), chemical oxygen demand and total organic carbon. Biodegradation parameters (i.e. maximum oxygen uptake rate and oxygen consumption) were obtained from respirometric tests using activated sludge from an urban biological wastewater treatment plant (WWTP). The main goal was to find the proper conditions in terms of biodegradability enhancement, so that these phenolic effluents could be successfully treated in an urban biological WWTP. Results show promising research ways for the development of efficient coupled processes for the treatment of wastewater containing toxic or biologically non-degradable compounds.     

Organic and detergent degradation in combined O3/UF for domestic laundry wastewater reclamation.

This paper focuses on the evaluation of organic and detergent degradation in a combined Ozone/UF system for domestic laundry wastewater reclamation. Formation of by-product was investigated by GC/MS for the reclaimed water. Ozone was injected into the raw wastewater in a 10 L contact tank and the wastewater was circulated through the membrane module for inner pressurized cross-flow filtration. The concentrate was returned back to the contact tank. The membrane used in this experiment was hollow fiber polysulfone UF membrane with MWCO 10,000. It has an effective filtration area of 0.06 m2. The experiment was carried out with intermittent ozone injection, 5 min injection and 10 min idling. Ozone was dosed at the concentration of 1.5 mg/L. The flux of the UF could be maintained at 0.24 m/d under filtration pressure 40-45 kPa and water temperature, 20-22 degrees C. The organic removal efficiency by the system was 90% in terms of COD. Ozone was considerably effective to degrade organics in the wastewater. Molecular weight of organics in the raw waste was mostly greater than 10,000 (72% of 950 mgCOD/L). However 86% of effluent COD (94-100 mg/L) was composed of organics smaller than MWCO 500 by ozone injection. No harmful by-products by ozone contact were detected from the analysis of treated water using GC/MS. It was identified that residual organics in the treated water were 1,1'-Oxybisbenzene, Octadecanoic acid, Squalene and Benzenmethanol, etc., which were additives contained originally in the detergent. Consequently the reclaimed water quality could be estimated safe enough to recycle for the rinsing cycle in a washing machine.     

Reducing the total discharge from a large WWTP by separate treatment of primary effluent overflow.

At many large wastewater treatment plants (WWTPs) the increased hydraulic load, caused by combined sewer systems during storm events, results in primary effluent overflow when the capacity of further treatment is exceeded. Due to stringent effluent standards, regulating the total discharge from the WWTPs, the Rya WWTP in G?teborg and the Sj?lunda WWTP in Malm? will have to reduce the impact of primary effluent overflow. Separate, high rate, precipitation processes operated only during high flow conditions have been investigated in pilot units at the two WWTPs. Precipitation in existing primary settlers operated at a surface loading of 3.75 m/h removed phosphorus to 0.35 mg/l. The Actiflo process was also shown to remove suspended solids and phosphorus well. BOD was reduced by 50-60%. With such processes the overall effluent concentrations from the plants can be reduced significantly. Key upgrading features are small footprints, short start up time and high efficiency.     

Membrane bioreactor application in wastewater re-use from the effluent of Bali primary WWTP, northern Taiwan.

Two MBR pilot systems were constructed and tested in the Bali Primary WWTP. The pilot study shows that two MBR systems, i.e. the Green-MenBio system (MBR-1) and the Bio-MF system (MBR-2), can both fulfill the requirement of wastewater reclamation standard. The MBR-2 system is more economical compared with MBR-1 system. The cost of US dollars 0.10-0.16/m3 is estimated to reclaim the effluent of primary WWTP in Taiwan. The Bali Primary WWTP has the capacity of 1,320,000 cmd which is the biggest in Taiwan. The domestic wastewater of partial Taipei City and Taipei County are collected and transported to the Bali Primary WWTP. The effluent of the Bali Primary WWTP is then discharged into the ocean through two 3.8 m marine outfalls. The AO processes are installed in both MBR systems. More than 90% of the NH3-N can be removed through the AO and membrane processes. The outflow of the MBR systems (without RO) can reach the quality of COD <30 mg/l, BOD <10 mg/l, SS <5 mg/l, NH3-N <3 mg/L. The outflow of the MBR system is proposed to transport 40 km south to the Taoyuan County where four new industrial parks are to be constructed. Part of the reclaimed water is to be used on irrigation and another portion is to be sent to the industries after RO treatment.     

集成膜技术工业废水深度处理回用试验研究

试验采用超滤+反渗透集成膜分离技术,目的是研究其集成工艺处理有色冶金工业废水的合理性和可行性。超滤试验主要测试了在不同水质情况下超滤膜的相关运行参数,主要测定指标有超滤系统的进水、产水和反冲洗水的水量,运行压力,出水浊度,SDI值等;反渗透试验主要测定指标有电导率,反渗透系统的进、出水量,运行压力等。试验研究表明:以预处理+超滤+反渗透组成的集成膜处理工艺,能够满足有色冶金工业废水处理回用的要求。