PGMA/(Al)_2O_3制备及其对环氧树脂体系性能的影响

将带有环氧基的功能性单体甲基丙烯酸缩水甘油酯(GMA)接枝聚合在微米级氧化铝颗粒表面,制备了接枝微粒PGMA/(Al)_2O_3。考察了各种因素对接枝率的影响;利用红外光谱、扫描电镜表征了PGMA/(Al)_2O_3;并通过扫描电镜观察了PGMA/(Al)_2O_3在环氧树脂中的分散情况,初步研究了PGMA/(Al)_2O_3对环氧树脂体系的增强增韧性能。结果表明:表面引发自由基聚合反应可以成功制备复合粒子PGMA/(Al)_2O3,其接枝率随引发剂浓度和氧化铝与GMA质量比的增大先增大后减小;将PGMA/(Al)_2O_3填充到环氧密封材料中后,氧化铝颗粒在环氧树脂中分散良好,其复合材料的韧性明显高于未改性Al2O3填充的复合材料。     

表面引发AGET ATRP原位聚合法制备Fe_3O_4/PGMA复合纳米粒子

以多元醇还原法制备亲水性超顺磁四氧化三铁(Fe3O4)纳米粒子,并利用表面引发电子活化再生原子转移自由基聚合(SI-AGET ATRP)法,制备了Fe3O4/聚甲基丙烯酸缩水甘油酯(Fe3O4/PGMA)磁性复合纳米粒子。研究了原位聚合过程中还原剂异辛酸亚锡(Sn(EH)2)用量对PGMA接枝量和复合纳米粒子磁性能的影响。结果表明:Sn(EH)2在0.005~0.03 mmol时,聚合物接枝量随着Sn(EH)2用量的增大而增加;当Sn(EH)2用量大于0.15 mmol时,PGMA接枝量先增大后减少。磁性能研究表明,复合纳米粒子在室温下具有超顺磁特性,其饱和磁化强度从改性前的Ms=73 emu?g?1降低到Ms=1 emu?g?1。     

硅微粉填料对环氧灌封材料性能的影响

以液态双酚A环氧树脂为基料,苯酐为固化剂,味唑类为促进剂,苄基缩水甘油醚为稀释剂,硅微粉为填料制得了性能优异的电器灌封材料。考察了硅微粉的种类及用量对环氧灌封材料的凝胶化时间、冲击强度、吸水率、体积电阻率的影响。结果表明活性硅微粉对提高环氧灌封材料的性能有利,当活性硅微粉用量为150质量份时,环氧灌封材料的综合性能较佳。     

Al2O3填充聚酰亚胺改性环氧树脂/玻璃纤维导热复合材料的制备与性能研究

以硅烷偶联剂改性的氧化铝为导热填料,聚酰亚胺改性环氧树脂为基体,通过高温模压法制备了Al2O3填充聚酰亚胺/环氧导热玻纤复合材料,研究Al2O3和聚酰亚胺含量对复合材料热性能、力学性能和介电性能的影响。结果表明,复合材料的热导率随着纳米Al2O3粒子含量的增加而增加。当Al2O3粒子的填充量为50%时,复合材料的热导率可达1.239W/(m.K)。复合材料冲击强度和弯曲强度随粒子含量的增加呈先增加后降低趋势,当Al2O3粒子的填充量为20%时,材料的冲击强度为376.3kJ/m2,弯曲强度为912.6MPa。聚酰亚胺改性的复合材料具有较好的介电性能、热稳定性和耐热老化性。     

玻纤增强PPS/Al_2O_3复合材料导热性能的研究

采用玻璃纤维(GF)增强聚苯硫醚(PPS)/微米级氧化铝(Al2O3)导热体系,通过改变GF的用量制备了系列PPS/GF/Al2O3复合材料,研究了GF引起的导热系数变化规律。利用热扩散系数的变化,探讨了GF对Al2O3粒子导热网络形成的桥接作用。结果表明,当Al2O3的用量为40%~50%时,PPS/GF/Al2O3复合材料中Al2O3粒子间距适中,GF在Al2O3粒子之间导热桥接作用明显。PPS/GF/Al2O3复合材料淬断面形貌的扫描电镜照片佐证了上述结果。     

Al2O3/聚丙烯复合材料的导热性能研究

制备了Al2O3/PP及其加入氧化锌、铜粉、铝粉、石墨粉的Al2O3/PP导热复合材料,研究表明加入Al2O3使PP的导热系数提高,且Al2O3/PP复合材料的导热系数随Al2O3用量增加而提高.加入第3组分Cu、ZnO、Al和石墨,进一步提高Al2O3/PP复合材料的导热系数.用接枝PP作为基体的复合材料导热性能比PP的高,但接枝PP与PP共混物作为基体的复合材料的导热系数反而比PP的低.复合材料的导热系数也与材料制备工艺有关.     

环氧灌封材料的研究进展

介绍了电子产品环氧灌封材料的两种灌封工艺；常态灌封和真空灌封；针对环氧树脂本身脆性大的缺点，详述了环氧灌封材料的增韧方法，主要包括端羧基聚丁二烯-丙烯腈(CTBN)增韧、复合弹性体微粒增韧、液晶环氧增韧、氰酸酯树脂增韧和纳米粒子增韧，同时对其增韧效果进行了评价；最后列举了三种典型环氧灌封材料的应用配方和它们的性能指标。     

表面处理对PP／A12O3性能与结晶的影响

为了改善无机粒子在聚合物基体中的分散性与相容性．采用2种表面处理方法：硅烷偶联剂KH570表面处理Al2O3粒子得到烷基化粒子；另外在此基础上采用溶液聚合法在烷基化Al2O3粒子表面进行MMA与单体的接枝聚合，制备PMMA包覆Al2O3复合粒子．Al2O3-g-PMMA。采用XPS、IR研究烷基化粒子与复合粒子表面结构．同时通过无机粒子直接填充法与PP基体复合获得Al2O3／PP复合材料并研究其力学性能与结晶行为。     

聚氨酯增韧环氧灌封材料的制备与表征

以异氰酸酯封端的聚氨酯预聚体（PU）与环氧树脂（EP）发生反应,制备了聚氨酯接枝改性环氧灌封材料。FTIR表明异氰酸酯封端的聚氨酯预聚体与环氧树脂中的仲羟基完全反应,同时考察了活性稀释剂用量对树脂黏度的影响及固化过程中温度的变化。聚氨酯预聚体的加入,使材料的冲击强度和弯曲强度都有所升高,当聚氨酯质量分数为5％时,材料的弯曲强度提高了30%,而冲击强度提高了近200%,玻璃化转变温度没有降低,SEM分析了其增韧机理。     

表面处理对PP/Al2O3性能与结晶的影响

为了改善无机粒子在聚合物基体中的分散性与相容性 ,采用 2种表面处理方法 :硅烷偶联剂KH5 70表面处理Al2 O3粒子得到烷基化粒子 ;另外在此基础上采用溶液聚合法在烷基化Al2 O3粒子表面进行MMA与单体的接枝聚合 ,制备PMMA包覆Al2 O3复合粒子Al2 O3-g -PMMA。采用XPS、IR研究烷基化粒子与复合粒子表面结构 ,同时通过无机粒子直接填充法与PP基体复合获得Al2O3/PP复合材料并研究其力学性能与结晶行为     

Dynamically cured polypropylene/epoxy blends

The dynamic vulcanization process, usually used for the preparation of thermoplastic elastomers, was used to prepare polypropylene (PP)/epoxy blends. The blends had crosslinked epoxy resin particles finely dispersed in the PP matrix, and they were called dynamically cured PP/epoxy blends. Maleic anhydride grafted polypropylene (MAH‐g‐PP) was used as a compatibilizer. The effects of the reactive compatibilization and dynamic cure were studied with rheometry, capillary rheometry, and scanning electron microscopy (SEM). The crystallization behavior and mechanical properties of PP/epoxy, PP/MAH‐g‐PP/epoxy, and dynamically cured PP/epoxy blends were also investigated. The increase in the torque at equilibrium for the PP/MAH‐g‐PP/epoxy blends indicated the reaction between maleic anhydride groups of MAH‐g‐PP and the epoxy resin. The torque at equilibrium of the dynamically cured PP/epoxy blends increased with increasing epoxy resin content. Capillary rheological measurements also showed that the addition of MAH‐g‐PP or an increasing epoxy resin content increased the viscosity of PP/epoxy blends. SEM micrographs indicated that the PP/epoxy blends compatibilized with PP/MAH‐g‐PP had finer domains and more obscure boundaries than the PP/epoxy blends. A shift of the crystallization peak to a higher temperature for all the PP/epoxy blends indicated that uncured and cured epoxy resin particles in the blends could act as effective nucleating agents. The spherulites of pure PP were larger than those of PP in the PP/epoxy, PP/MAH‐g‐PP/epoxy, and dynamically cured PP/epoxy blends, as measured by polarized optical microscopy. The dynamically cured PP/epoxy blends had better mechanical properties than the PP/epoxy and PP/MAH‐g‐PP/epoxy blends. With increasing epoxy resin content, the flexural modulus of all the blends increased significantly, and the impact strength and tensile strength increased slightly, whereas the elongation at break decreased dramatically. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1437–1448, 2004     

纳米材料对环氧树脂耐热性的改性研究

采用纳米TiO2、Al2O3、SiO2,层状粘土有机蒙托土、海泡石和环氧树脂制备纳米复合材料,通过透射电镜研究纳米粒子在环氧树脂基体中的分散情况,采用差热分析测试不同纳米环氧树脂复合材料的玻璃化温度。结果表明,纳米粒子分散于基体中,可使环氧树脂的玻璃化温度提高。     

Thermal and mechanical properties of poly(butylene terephthalate)/epoxy blends

In this study, melt blends of poly(butylene terephthalate) (PBT) with epoxy resin were characterized by dynamic mechanical analysis, differential scanning calorimetry, tensile testing, Fourier transform infrared spectroscopy, and wide‐angle X‐ray diffraction. The results indicate that the presence of epoxy resin influenced either the mechanical properties of the PBT/epoxy blends or the crystallization of PBT. The epoxy resin was completely miscible with the PBT matrix. This was beneficial to the improvement of the impact performance of the PBT/epoxy blends. The modification of the PBT/epoxy blends were achieved at epoxy resin contents from 1 to 7%. The maximum increase of the notched Izod impact strength (≈ 20%) of the PBT/epoxy blends was obtained at 1 wt % epoxy resin content. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Hydroxyl terminated poly(ether ether ketone) with pendent methyl group toughened epoxy resin: miscibility, morphology and mechanical properties

The synthesis, processing, thermal and mechanical properties and fracture toughness of epoxy resin formulated with hydroxyl terminated poly(ether ether ketone) with pendent methyl group are reported. Hydroxyl terminated poly(ether ether ketone) oligomers based on methyl hydroquinone (PEEKMOH) were synthesised from methylhydroquinone and 4,4′-difluorobenzophenone in N-methyl-2-pyrrolidone. PEEKMOH oligomers with different molecular weights were synthesised and characterised. Blends of diglycidyl ether of bisphenol-A epoxy resin with PEEKMOH were prepared by melt mixing. The uncured blends were homogeneous and the T_g-composition behaviour was predicted using Fox, Gordon–Taylor and Kelley–Bueche equations. Reaction induced phase separation occurred in the blends on curing with 4,4′-diaminodiphenyl sulfone. Scanning electron microscopy studies revealed the two-phase morphology of the blends. Domain size of the blends increased with increase in PEEKMOH8 in the blends. Phase separation in the blends occurred by nucleation and growth mechanism. Infrared spectroscopic studies revealed that some of the epoxy groups were opened up by hydroxyl group of PEEKMOH. The tensile and flexural properties of the blends were comparable to that of neat epoxy resin and the properties were dependent on the composition of the blend and molecular weight of PEEKMOH used. Dynamic mechanical analysis revealed two glass transition temperatures corresponding to epoxy rich and thermoplastic rich phases. The crosslink density of epoxy resin decreased with the addition of PEEKMOH to epoxy resin. The blends exhibited superior fracture toughness compared to unmodified epoxy resin. The increase in fracture toughness was due to local plastic deformation of the matrix, crack path deflection and crack pinning. The thermal stability of amine cured epoxy resin was not affected by the incorporation of PEEKMOH into the epoxy resin.     

Al2O3在莫来石中固溶对ZTM/Al2O3陶瓷结构与性能的影响

研究了加入氧化铝对ZTM陶瓷结构和性能的影响.发现在烧结过程,氧化铝可固溶于莫来石颗粒形成富铝型柱状莫来石,并因其产生的体积膨胀增强了基质对氧化锆颗粒的约束,使材料中的四方氧化锆相对含量增加,其强韧化效果进一步发挥,明显改善了材料的力学性能.     

高性能增韧阻燃型环氧树脂的制备

通过力学性能测定、热失重、原子力显微镜、极限氧指数等方法研究了以平均粒径为100nm的丁苯吡弹性纳米粒子为增韧剂,2,4,6-三溴苯胺(TBA)为阻燃剂,三氧化二锑为阻燃协效剂的改性环氧树脂的性能。结果表明在一定范围内,纳米丁吡可在环氧树脂中达到纳米级分散,能明显增韧环氧树脂,同时还可提高其耐热性;而TBA有较好的阻燃效果,其与Sb2O3配用时具有协同阻燃效应。将各种改性剂按一定的比例加入到环氧树脂中,可以得到冲击强度、热变形温度以及氧指数都有大幅度提升的高性能的增韧阻燃型环氧树脂。     

聚苯硫醚/聚砜反应性共混物的增韧机理研究

以环氧树脂(EP)为界面反应剂,通过熔融共混制备了聚苯硫醚(PPS)/聚砜(PSU)/EP共混合金,考察了合金的流变行为、力学性能、相形态及增韧机理。结果表明,在PPS/PSU中加入EP后,基体间的相容性得到提高;当EP含量为5%时,力学性能最优;该共混合金的增韧机理为分散相引发银纹机理。     

PVC/环氧树脂E51共混物性能的研究

以504及554/504分别作为固化剂,采用锥形双螺杆挤出机实现了PVC与环氧树脂的熔融共混,制备了PVC/环氧树脂E51共混物。固化剂用量为环氧树脂E51用量的80%时,研究了环氧树脂E51用量、固化剂组成及固化时间对PVC/环氧树脂E51共混物力学性能及维卡软化温度的影响。结果表明:以504及554/504为固化剂,少量环氧树脂E51(4份以内)加入PVC后,有助于提高共混物的拉伸强度、弯曲强度;当环氧树脂E51为2份、固化时间为8h时,共混物维卡软化温度达到最大值100.2℃,比纯PVC高出16.5℃。     

ACS/Sb2O3复合材料制备方法对性能的影响

对采用原位悬浮聚合制备的苯乙烯一氯化聚乙烯一丙烯腈（ACS）共聚物／Sb2O3复合树脂、原位聚合苯乙烯一丙烯腈（SAN）共聚物／Sb2O3复合树脂与ACS树脂的共混物和ACS树脂／Sb2O3的直接共混物的力学性能和阻燃性能进行了研究比较。结果发现：原位聚合法制备的ACS／Sb2O3复合材料的性能优于其它两种方法制备的复合物；三种复合材料的冲击性能都劣于纯ACS材料；采用原位聚合方法，Sb2O3质量分数小于7％时，Sb2O3对复合材料有增强作用；当Sb2O3质量分数大于10％时，直接共混ACS／Sb2O3复合物的阻燃性能劣于其它两种方法制备的ACS／Sb203复合材料。