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1.
In this work, a new flame retardant additive [2‐phenyl‐1,3,2 oxazaphospholidine 2‐oxide (POPO)] containing phosphorus and nitrogen is synthesized using phenyl phosphonic dichloride, ethanol amine, and copper (II) chloride, as catalyst. POPO is characterized by 1H‐NMR, 13C‐NMR, and 31P‐NMR and used as additive in polyurethane composites. Moreover, two commercial flame retardant additives [tricalcium diphosphate and hexabromocyclododecane (HBCD)] as well as nanoclay are used to compare flame retardancy of the synthesized additive. Limited oxygen index (LOI) and time burning (flammability test) of polyurethane composites and nanocomposites are evaluated. The results of the LOI test demonstrate that POPO is an excellent flame retardant additive and can be used to improve flame retardancy of polyurethane composites. In addition, increasing the additive content leads to an improvement of the flame retardancy of the samples. The LOI results show, however, that POPO is a good flame retardant, but the high synthesis cost of this flame retardant is a major disadvantage. Thermogravimetric analysis results show that using POPO in polyurethane matrices leads to low thermal stability and high char residue. Moreover, the nanocomposite has better thermal stability than the other samples. Scanning electron microscope micrographs have been used to evaluate the char residue of the samples. These micrographs indicate that POPO is an intumescent flame retardant and HBCD follows a nonintumescent mechanism. Exfoliated/intercalated structures have been shown for nanocomposites by transmission electron microscope. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

2.
In this research, a flame‐retardant water‐dispersed polyurethane resin was synthesized through incorporating phosphonate groups into the polyurethane structure in the chain‐extension step. A phosphorus‐containing reactive flame‐retardant compound was synthesized for this purpose. First, bis(4‐nitrophenyl)phenyl phosphine oxide was synthesized and then converted to bis(4‐amino phenyl)phenyl phosphine oxide (BAPPO) by reducing its nitro groups into amines. The obtained products were characterized by IR, 1H‐NMR, and 31P‐NMR, and the thermal properties of the polymers were determined by DSC analysis. The BAPPO‐containing polyurethane showed physical properties that were almost similar to those of phosphorus‐free polyurethane and exhibited good flame resistance with a limiting oxygen index value of 27. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1314–1321, 2004  相似文献   

3.
Two kinds of carbon and phosphorus synergistic system used to improve the flame retardancy of rigid polyurethane foams (RPUF) were studied. One is the synergistic effect of expandable graphite and guanidinium phosphate; the other is red phosphorus and guanidinium phosphate. The flame retardant properties and mechanical properties of these composites were investigated by limiting oxygen index, cone calorimeter test, as well as tension and compression test. These 2 groups of mixed inorganic flame retardants can greatly improve the flame retardancy of RPUF composites, as the limiting oxygen index increases from 20.1% to about 33% and the HRR reduces from 395 kW/m2 to below 200 kW/m2. It provides a convenient and inexpensive way to obtain RPUF with demanding properties.  相似文献   

4.
Clay polyurethane nanocomposite (CPN) coating films were fabricated by uniformly dispersing nanoclay, organically modified with 25–30 wt.% octadecylamine in varying concentrations up to 5 wt.%, in a commercial two component, glossy, acrylic aliphatic polyurethane using ultrasonication. Organo-modified nanoclay was characterized by X-ray diffraction (XRD). The dispersion of the nanoclay into the matrix was investigated by scanning electron microscopy (SEM). CPN coating films were characterized by thermogravimetric analysis (TGA), and flame retardant, corrosion resistance and mechanical properties were also investigated. The XRD measurement indicated that, the organo-modified nanoclay particles were mainly constituted of montmorillonite with traces of quartz and calcite also found to be present. The SEM analysis showed that the nanoclay layers were dispersed and intercalated into the polyurethane coating. Thermogravimetric analysis showed that incorporating 5 wt.% organo-nanoclay into polyurethane considerably enhanced the thermal stability and increased the char residue to 14.11 wt.% relative to 4.58 for the sample without organo-nanoclay (blank polyurethane). The limiting oxygen index (LOI) test revealed that incorporation of organo-nanoclay led to a further increase in LOI values, which indicate an improvement in flame retardancy properties. The corrosion resistance also improved and this improvement increases with increase nanoclay wt.%. The mechanical resistance measurements demonstrated that the gloss of the CPN coating films slightly decreased, although hardness, adhesion and impact resistance of the CPN coating films improved with the incorporation of the organo-nanoclay.  相似文献   

5.
Two kinds of novel silicon‐phosphorus linear polymers were synthesized by the hydrosilylation reaction of double‐decker‐shaped silsesquioxane (DDSQ) and 9,10‐dihydro‐9‐oxa‐10‐ phosphaphenanthrene‐10‐oxide (DOPO) derivatives and characterized using 1H NMR, 31P NMR, and 29Si NMR. Flame‐retardant polycarbonate/acrylonitric‐butadiene‐styrene (PC/ABS) blends were prepared with different contents of silicon‐phosphorus linear polymers. The flame‐retardant properties of silicon‐phosphorus linear polymers as well as the morphology were investigated in detail by using thermogravimetric analysis (TGA), limiting oxygen index (LOI), (Underwriters Laboratory) UL‐94, microscale combustion calorimetry (MCC), and scanning electron microscopy (SEM), respectively. The silicon‐phosphorus linear polymers containing DDSQ and DOPO units can synergistically improve the flame retardancy and thermal stability of PC/ABS blends. Flame‐retardant polymers with different linkers between DDSQ and phosphate units show comparable effect on the flame retardancy of PC/ABS.  相似文献   

6.
Phosphorus-containing flame retardant water-dispersed polyurethane coatings were produced by incorporating different amounts of a phosphorus compound onto the polyurethane main chain. The novel phosphorus containing compound (phosphorus phenyl dihydroxy) was synthesized in three steps using benzaldehyde, pentaerythritol, phenyl phosphonic dichloride, and acetic acid. The addition of phosphorus phenyl dihydroxy to the main chain of polyurethane, in which NCO/OH ratio was kept constant at 1.5 and the amount of dimethylolpropionic acid (DMPA) at 3.5 wt%, increased the hardness and abrasion resistance, but only slightly decreased the gloss values of the polyurethane paints. All the samples showed superior impact resistance and flexibility. Moreover, increasing the phosphorus content increased the char yield, and the maximum fire retardancy was reached at 1.5% P content with a limiting oxygen index (LOI) value of 29. Kimya B?lümü, 06531 Ankara, Turkey.  相似文献   

7.
A novel nitrogen‐containing cyclic phosphate (NDP) was synthesized and well characterized by 1H, 13C, 31P NMR, mass spectra and elemental analysis. NDP was used as an additive intumescent flame retardant (AIFR) to impart flame retardancy and dripping resistance for diglycidyl ether of bisphenol‐A epoxy resin (DGEBA) curied by 4,4′‐diaminodiphenylsulfone (DDS) with different phosphorus content. The flammability, thermal stability, and mechanical properties of NDP modified DGEBA/DDS thermosets were investigated by UL‐94 vertical burning test, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and Izod impact strength and flexural property tests. The results showed that NDP modified DGEBA/DDS thermosets exhibited excellent flame retardancy, moderate changes in glass transition temperature and thermal stability. When the phosphorus content reached only 1.5 wt %, the NDP modified DGEBA/DDS thermoset could result in satisfied flame retardancy (UL‐94, V‐0). The TGA curves under nitrogen and air atmosphere suggested that NDP had good ability of char formation, and there existed a distinct synergistic effect between phosphorus and nitrogen. The flame retardant mechanism was further realized by studying the structure and morphology of char residues using FT‐IR and scanning electron microscopy (SEM). It indicated that NDP as phosphorus‐nitrogen containing flame retardant worked by both of the condensed phase action and the vapor phase action. Additionally, the addition of NDP decreased slightly the flexural strength of the flame retarded DGEBA epoxy resins, and increased the Izod impact strength of these thermosets. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41859.  相似文献   

8.
《Polymer Composites》2017,38(3):452-462
A novel phosphorous‐nitrogen intumescent flame retardant with reactive diamino groups, benzoguanamine spirocyclic pentaerythritol bisphosphonate (BSPB), was synthesized and used as a chain extender, and then a series of flame retardant waterborne polyurethanes (FRWPU) were prepared by covalently conjugating the BSPB into waterborne polyurethane (WPU) backbone. Their structures were characterized by Fourier transformed infrared spectrometry (FTIR), 1H and 31P nuclear magnetic resonances (NMR), respectively. Simultaneously, the flame retardancy and the thermal stability of FRWPU were systematically investigated by limiting oxygen index (LOI) test, UL‐94 vertical burning test and thermogravimetric analysis (TGA). The results indicated that with the increase of BSPB content from 0 to 8 wt%, the LOI value of FRWPU increased from 18.6 to 27.3%, showing significant improvement by 8.7%. Compared with WPU, FRWPU showed decreased thermal stability but promoted char residue ratio. Conjugation of BSPB could obviously enhance the mechanical properties of FRWPU, the Young's modulus and tensile strength dramatically increased with the increase of BSPB. Investigation of char forming mechanism of BSPB through real time Fourier transform infrared spectra (RTFTIR) and scanning electronic microscopy (SEM) revealed that the polyphosphoric acid and phosphorus oxynitrides rich outer intumescent char layer could form protective shields to inhibit effectively internal polyurethane to heat and flame diffusion during contacting fire. POLYM. COMPOS., 38:452–462, 2017. © 2015 Society of Plastics Engineers  相似文献   

9.
A synergistic reactive flame-retardant polyol (AFeDH) containing ferrocene, phosphorus, and nitrogen elements was synthesized from ferro-formaldehyde, 5-amino-1,3, 4-thiadiazole-2-mercaptan, 9,10-dihydro-9-oxa-10-phos-phaphenanthrene-10-oxide and hydroxyl terminated polybutadiene acrylonitrile, and then applied for flame retarding waterborne polyurethane (WPU). The chemical structures of intermediates and final products were well characterized to confirm the successful preparation of ternary P-N-Fe flame retardant. The effects of incorporated AFeDH on thermal stability, flame retardancy and mechanical properties of AFeDH/WPU films were systematically studied. The results indicated that LOI value increased with the increase amount of AFeDH, while the value then decreased as the loading content above 6 wt%. This increase in flame retardancy results from the competition between the catalytic degradation of iron and the catalytic carbonization. Benefiting from the good synergistic effects among each element of AFeDH, the WPU/AFeDH films perform the decreased heat release and smoke production. Moreover, the flame retardant films also show the enhanced tensile strength of 33.8 MPa and elongation at break of 763.3%. Therefore, this novel halogen-free flame retardant shows an excellent synergistic effect among P, N, and Fe elements, which has a great potential in the application of flame retardant WPU.  相似文献   

10.
De-Yi Wang 《Polymer》2011,52(2):233-2967
An inherently flame-retardant poly(lactic acid) (PLA) was synthesized via the chain-extending reactions of dihydroxyl terminated pre-poly(lactic acid) (pre-PLA), which was synthesized by direct polycondensation of l-lactic acid using 1,4-butanediol as initiator and stannous chloride (SnCl2) as catalyst, using ethyl phosphorodichloridate as chain extender. The resulting phosphorus-containing poly(lactic acid) (PPLA) was characterized by gel permeation chromatography (GPC), 1H and 31P nuclear magnetic resonance (1H, 31P NMR) and homonuclear correlation spectroscopy (COSY) and inductively coupled plasma-mass (ICP). A comprehensive flame retardant property of PPLA was evaluated by microscale combustion calorimetry (MCC), limiting oxygen index (LOI), vertical burning test (UL-94) and cone calorimeter test (CCT). PPLA has excellent flame retardancy and also can be used as a flame retardant for commercial PLA. Only 5 wt.% of PPLA added into PLA can obtain good flame retardant properties. As the content of PPLA is further increased to 10 wt.%, PLA can have much better flame retardancy (LOI = 35 and UL-94 V-0 rating), lower peak heat release rate (pHRR) and longer ignition time (TTI) than neat PLA. All those results mean that this novel approach to impart flame retardancy to PLA is very effective.  相似文献   

11.
聚氨酯材料具有良好的物理力学性能、优异的耐候性和保温性能,应用广泛。但聚氨酯极易燃烧,极大地限制它的使用范围,所以急需提高聚氨酯的阻燃性能。本文介绍了聚氨酯的阻燃必要性,从聚氨酯结构自阻燃和引入阻燃剂等方面综述了聚氨酯阻燃方法的最新研究进展,重点介绍添加型阻燃剂复配使用、反应型阻燃剂协同阻燃以及纳米材料复合阻燃聚氨酯,同时阐述了不同类型阻燃剂的作用机理,并展望了聚氨酯阻燃的发展趋势,加强对聚氨酯结构自阻燃深入研究,阻燃剂复配技术的完善。  相似文献   

12.
反应型含磷阻燃剂的应用研究进展   总被引:1,自引:0,他引:1  
李清英  夏正斌  范方强  陈均炽 《化工进展》2012,31(8):1751-1755,1774
含磷阻燃剂具有低烟无毒、阻燃效果好的特点,是典型的无卤阻燃剂。本文阐述了含磷阻燃剂的阻燃机理,综述了将反应型含磷阻燃剂引入聚氨酯、环氧树脂和丙烯酸树脂等体系中所采用的不同改性方法,这些反应型阻燃聚合物均是主链或侧链含磷。本文还对近几年来国内外关于含磷阻燃剂在这些体系中的应用研究进展进行了概述,提出未来应加深对阻燃剂协同机理及含磷阻燃剂水性化和光固化的研究。  相似文献   

13.
The development of fire retardant for wire and cable sheathing materials has oriented toward low smoke and halogen-free flame retardant technology to achieve better safety for electrical equipment and devices and to satisfy standards. However, many polymer flame resistance materials require a very high proportion of metal hydrate filler within the polymer matrix (60 wt%) to achieve a suitable level of flame resistance, which may lead to inflexibility, poor mechanical properties and problems during compounding and processing. In this study, the alumina trihydrate (ATH) was added to montmorillonite (MMT) as the halogen-free flame retardant of ethylene-vinyl acetate (EVA) copolymer, with various ratios of EVA/ATH/MMT. The prepared nanocomposites were characterized through various techniques of XRD, tensile test, DSC analysis, TGA, LOI evaluation, and FE-SEM to explore the effects of organic modified clay (OMMT) and the layer distance on the mechanical, thermal, and flame resistance properties. In the XRD examinations, the layer-distance of MMT increased from 1.27 to 1.96 nm when polymer was added to the octadecylamine modified MMT. The best tensile strength was obtained at 3 wt% MMT. In addition, the halogen-free flame resistance grade of EVA containing 3 wt% OMMT and 47 wt% ATH revealed the best elongation and fire resistance (LOI = 28). The tensile and flame resistance properties of the nanocomposites were also significantly improved.  相似文献   

14.
A novel phosphorus‐ and nitrogen‐containing polyurethane quasi‐prepolymer (PNPUQP) was synthesized and incorporated into phenolic foam (PF) in different ratios in order to improve the toughness. The structure of PNPUQP was confirmed by Fourier transform infrared (FTIR) spectroscopy and nuclear magnetic resonance (NMR). The effects of PNPUQP on the flame retardant properties, thermal stability and mechanical properties of modified PF were investigated. The results suggested that the addition of 3 wt % PNPUQP increased the toughness of PF and improved the flame retardancy. The investigation on the morphology of PF and modified PF by scanning electron microscope (SEM) certified the good toughness of the PNPUQP on PF. Additionally, the thermal properties of the foams were investigated by thermogravimetric analysis (TGA) under N2 atmosphere. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42424.  相似文献   

15.
Imparting good flame retardancy and mechanical properties to epoxy resin (EP), while pursuing the sustainable and safe application of EP, we synthesized a novel reactive phosphorus/nitrogen flame retardant for biomass through nucleophilic addition reaction, which contains flexible ether bonds and rigid aromatic ring structure (DVD). Owing to the cooperative effect of aryl ether diamine, phosphorus phenanthrene, and biomass vanillin, the DVD exhibited excellent flame retardancy. EP/DVD-1 (0.4 wt% phosphorus content) achieved UL-94 V-0 rating, with an improvement in limiting oxygen index value from 26.5% (pure EP) to 32.5%. In the CCT, the modified DVD EP showed a 44.5% reduction in peak peak of heat release rate (PHRR) and a 38.0% reduction in total heat release compared to pure EPs. And flame retardant epoxy resin (FREP) still had good transparency after the addition of DVD, which indicated the nice compatibility between DVD andEP. What was noteworthiness was that at high levels of addition, the mechanical properties of modified EP for DVD was still improved compared to pure EP. These results demonstrate that DVD is an excellent and multifunctional bio-based flame retardant with broad application prospects in the field of EP material modification.  相似文献   

16.
In this report, hexakis (4-nitrophenoxy) cyclotriphosphazene (HNCP) and ethylene–octene copolymer grafted-maleic anhydride (POE-g-MA) were blended with pure PET together. The fire retardant ability and thermal stability of PET/HNCP/POE-g-MA were investigated respectively. The results indicated that HNCP and POE-g-MA had a synergic effect on the dripping resistance of PET besides the enhancement in flame retardancy to a certain degree. LOI values of the polymers with both POE-g-MA and 10 wt%HNCP were higher than that of pure PET and no drips just containing 1 wt%POE-g-MA. The reason was that HNCP could be well dispersed in PET when POE-g-MA was added, forming a more effective char layer and preventing dripping of polymers. Indeed, the morphology of charred residue of PET/HNCP/POE-g-MA showed that a porous protective layer with a dense surface was formed. The thermogravimetric analysis revealed that addition of HNCP improved the thermal stability and the yield of char residue of the PET/POE-g-MA systems. Based on a series of experiment results, the synergistic effect of HNCP and POE-g-MA on the anti-dripping of PET was also discussed. In the PET/HNCP/POE-g-MA system, POE-g-MA played a role of compatibilizer. The improved compatibility and dispersion provided the composite with the ideal flame retardancy, thermal stability and anti-dripping property.  相似文献   

17.
A phosphorus‐ and nitrogen‐containing intumescent flame retardant, pentaerythritol di‐N‐hydroxyethyl phosphamide (PDNP), was synthesized with phosphorus oxychloride, pentaerythritol, and ethanolamine as raw materials. Using the prepared PDNP as a chain extender, a series of flame‐retardant waterborne polyurethanes (WPU) were prepared, and their structures were characterized using NMR and Fourier transform infrared spectroscopy (FTIR). Additionally, the thermal properties and flame retardancy of WPU films were investigated by thermogravimetric analysis, limiting oxygen index (LOI) tests, cone calorimeter tests, and thermogravimetry‐FTIR. These results indicated that PDNP materials exhibit good char‐forming ability at high temperature and that PDNP‐modified waterborne polyurethane obtained an LOI value of 26.0% for a PDNP content of 9 wt %. Finally, the morphology and the element distributions of char residues of WPU were analyzed by scanning electron microscopy and energy dispersive spectrometry after combustion. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46093.  相似文献   

18.
A novel halogen-free flame retardant diol bearing pendant organophosphate group, 2-ethyl-2-(2-oxo-5,5-dimethyl-1,3,2-dioxaphosphorinanyl-2-methylene)-1,3-propanediol (EPPD), was designed and synthesized, and then covalently conjugated into polyurethane as chain extender to prepare a series of phosphorus-containing flame retardant waterborne polyurethanes (PWPU). The chemical structures of the resultant EPPD and PWPU were confirmed by FTIR, 1H and 31P NMR, respectively. Simultaneously, the flammability and thermal behavior of PWPU films were systematically investigated by limiting oxygen index (LOI) test, UL-94 vertical burning experiment and thermogravimetric (TG) as well as residual char analysis. An LOI value of 26.6% and a UL-94 V-0 rating can be achieved when the PWPU sample conjugated with 12 wt% EPPD, showing good inherent flame retardancy. TGA and residual char analysis indicate that the incorporation of EPPD induces a slight decrease of the thermal stability due to the relatively weaker bond energy of OPO, whereas the formed phosphoric and polyphosphoric acid during combustion can impart PWPU with nonflammability owing to the promoting of rugged carbonaceous char in the condensed phase which shields the underlying polyurethane from further attacking of heat flux. Meanwhile, hydrolytic stability study demonstrates that PWPU with organophosphate moieties linking in the side-chain exhibits better hydrolysis resistance than that with phosphoester bond conjugated in the backbone.  相似文献   

19.
To address the problem of formaldehyde‐free flame retardation of wood particleboard, a novel phosphorus‐containing compound, di(2,2‐dimethyl‐1,3‐propanediol phosphate) urea (DDPPU) was synthesized. DDPPU was used as flame retardant for wood particleboard. The flammability of treated wood particleboard systems consisted of wood particles, polyurethane (PU) adhesive, and different flame retardant formulations were investigated by limiting oxygen index (LOI). The results of LOI indicate that DDPPU could improve the flame retardancy of wood particleboard. However, when H3BO3 was used as the second flame retardant component and combined with DDPPU, the flame retardant wood particleboard could obtain the highest LOI value (46.0) in these experiments. Thermogravimetric analysis shows that treated wood particleboard can decrease the initial decomposition temperature, and that at higher temperatures the degradation rate are lower than the untreated wood particleboard. Furthermore, wood particleboard treated with DDPPU/H3BO3 has a higher yield of residue char at 600°C than that treated with other flame retardant systems. The ability of char formation of these samples agrees with the order of LOI values. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

20.
Melamine amino trimethylene phosphate (MATMP) as a novel nitrogen‐phosphorus flame retardant, was synthesized by the reaction of melamine with amino trimethylene phosphonic acid (ATMP) in aqueous solution. The structure of MATMP was characterized by Fourier transform infrared spectroscopy, solid state 31 P nuclear magnetic resonance, and thermogravimetric analysis. Rigid polyurethane (RPU) foams were prepared by one‐shot and free‐rise method, using MATMP as a flame retardant. The flame retardant, mechanical and thermal properties of MATMP in RPU foams were studied. It is found that the RPU foam containing 15 wt % MATMP (sample RPUMA‐15) can pass the UL‐94 V0 test with a limiting oxygen index of 25.5%. The cone calorimeter test results show that the peak heat release rate of RPUMA‐15 is reduced about 34% compared with that of untreated RPU foam. SEM results indicate that the RPU foams with MATMP can form the good and compact char during burning which provides better flame retardancy. The compressive strength of the RPU foams filled with MATMP first increases and then slightly decreases with an increase in the MATMP content comparing with that of untreated RPU foam. Moreover, thermal conductivities of the MATMP filled RPU foams are about 0.03 W/m K. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45234.  相似文献   

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