碳化硅陶瓷的热等静压烧结

系统地研究了不同添加剂（如Ａｌ２Ｏ３，ＡｌＮ和Ｂ４Ｃ等）在热等静压（ＨＩＰ）烧结条件下对ＳｉＣ陶瓷之致密机理，显微结构以及力学性能的影响，结果表明：在ＨＩＰ烧结过程中，Ａｌ２Ｏ３可以与ＳｉＣ颗粒表面的ＳｉＯ２生成低共熔的铝硅酸盐玻璃相，并有效地促进ＳｉＣ陶瓷的致密化，当添加３％（以质量计）Ａｌ２Ｏ３时，采用ＨＩＰ烧结工艺，在１８５０℃温度和２００ＭＰａ压力下降结１ｈ，就可获得相对密度和抗弯强度分别     

Si3N4—MgAl2O4—Al2O3系材料无压烧结的研究

本文对Ｓｉ３Ｎ４－ＭｇＡｌ２Ｏ４－Ａｌ２Ｏ３系复合材料的无压烧结进行了研究，讨论了Ａｌ２Ｏ３含量对材料性能的影响及烧结工艺对材料性能和显微结构的相互关系。实验表明：两段法烧结可以得到性能良好的Ｓｉ３Ｎ４－ＭｇＡｌ２Ｏ４－Ａｌ２Ｏ３复合材料。     

Si_3N_4-Al_2O_3-ZrO_2系陶瓷表面氧化层组成的EPMA分析

利用ＥＰＭＡ和ＸＲＤ的分析方法，研究了Ｓｉ＿３Ｎ＿４－Ａｌ＿２Ｏ＿３－ＺｒＯ＿２系陶瓷材料表面氧化层组成。结果表明，Ｓｉ＿３Ｎ＿４－Ａｌ＿２Ｏ＿３－ＺｒＯ＿２系陶瓷材料表面氧化层是由方石英相、ＺｒＳｉＯ＿４相和含有Ａｌ＿２Ｏ＿３、ＣａＯ等的ＳｉＯ＿２玻璃相所组成，其中ＳｉＯ＿２玻璃相中Ａｌ＿２Ｏ＿３、ＣａＯ等的含量，随着氧化时间的增加而逐渐增加。     

Al2O3—SiO2—SiC—C耐火材料的显微结构与抗渣性

研究了添加Ａｌ、Ｓｉ、Ｓｉ３Ｎ４、ＮＢ、Ｂ２Ｏ３和Ｂ４Ｃ的Ａｌ２Ｏ３－ＳｉＯ２－ＳｉＣ－Ｃ耐火材料在还原与化气氛下的显微结构与抗渣性。当碳的含量接近于还原性气氛时,含碳量控制着抗渣侵性,液相粘度影响着抗侵侵性。由于碳的间接氧化形成ＳｉＣ,ＳｉＴ Ｉ３Ｎ４对抗渣侵性有不利影响。Ｂ４Ｃ和Ｂ２Ｏ３由于生成大量易溶的含硼液体,因此它们对抗渣侵性也有不利影响,尤其是Ｂ４Ｃ。添加５％的Ａｌ和５％ＢＮ对抗渣侵性     

SiCw—AlN复合材料工艺因素的研究

本文了工艺因素对ＳｉＣｗ－ＡｌＮ复合材料的影响。结果表明，１８５０℃是较合适的复合材料烧结温度，复合材料力学性能与添加剂组成和含量有密切关系。Ｙ２Ｏ３与ＳｉＯ２在烧结中起的作用下不同，Ｙ２Ｏ３与ＡｌＮ表面的Ａｌ２Ｏ３形成液相，是一种良好的烧结添加剂，而ＳｉＯ２由于与ＡｌＮ形成２７ＲＳｉａｌｏｎ多形体，反而阻碍材料致密化。     

Na2O—Al2O3—B2O3—SiO2系统溶胶,凝胶涂层的振动光谱研究

本文用振动光谱分析了Ｎａ２Ｏ－Ａｌ２Ｏ３－Ｂ２Ｏ３－ＳｉＯ２系统溶胶中的化学反应和用浸渍法制备的凝胶涂层结构。结果表明：部分硼、铝在溶胶陈化初期就与Ｓｉ（ＯＣ２Ｈ５）４的水解或缩聚产物反应形成线性聚合物，宜于浸涂。热处理时涂层中继续形成Ｓｉ－Ｏ－Ｓｉ、Ｓｉ－Ｏ－Ａｌ和Ｓｉ－Ｏ－Ｂ键；基本结构单元为［ＳｉＯ４］、［ＢＯ４］、［ＢＯ３］和［ＡｌＯ４］。     

反应结合Al2O3—ZrO2—SiC复合陶瓷的制备工艺与性能

采用反应结合技术研究了Ａｌ２Ｏ３－ＺｒＯ２－ＳｉＣ复合陶瓷的制备工艺与材料性能，比较孙同的原料来源对致密化行为及材料性能的影响，含细Ａｌ２Ｏ３和粗ＳｉＣ的配方获得了最快的致密化速率及最高的烧结密度，该材料经１５５０℃烧结３０ｍｉｎ后再热等静压获得了近１００％的致密度和７６０ＭＰａ的弯曲强度。     

AlN／SiCw（Y2O3＋SiO2）复合材料热处理增强研究

研究了热处理对ＡｌＮ／ＳｉＣｗ（Ｙ２Ｏ３＋ＳｉＯ２）复合材料机械性能的影响。结果表明，该材料经热处理后的强度提高，当添加剂Ｙ２Ｏ３／ＳｉＯ２＝１／２．５摩尔比时，提高幅度最大。经ＸＲＤ，ＳＥＭ，ＴＥＭ／ＥＤＡＸ和ＨＲＥＭ分析，热处理增强的机理主要是粒界玻璃相在高温氧化气氛中和ＡｌＮ颗粒表层作用，生成的纤维２Ｈ＾δＳｉａｌｏｎ相和ＳｉＣｗ形成空间交错结构。     

低温烧结95Al2O3瓷的研究初探

本文以工业纯α－Ａｌ２Ｏ３苏州土、碳酸钙和碳酸钡为原料制备９５Ａｌ２Ｏ３瓷。其中苏州土的加入量为９．６％,高于传统配方组成,分别于１６２０℃、１６５０℃烧结,可得到性能良好的ＣａＯ－Ａｌ２Ｏ３－ＳｉＯ２－ＢａＯ和ＣａＯ－Ａｌ２Ｏ３－ＳｉＯ２系９５Ａｌ２Ｏ３瓷,且材料呈现了良好的抗热震性能。     

无压烧结Si3N4—3YZrO2复相陶瓷材料的力学性能和增韧机理研究

在以４％Ａｌ２Ｏ３作为烧结助剂的Ｓｉ３Ｎ４基体中分别添加５％，１０％，２０％，３０％的３ＹＺｒＯ２，经１８００℃无压烧结。共室温断裂韧性在到５．２－７．６ＭＰａ．ｍ＾１／２，是基体材料的２．４－３．５倍。     

Nitridation behavior of silicon powder compacts of various thicknesses with Y2O3 and MgO as sintering additives

The effects of the nitriding temperature (1300 and 1350°C), holding time (0‐4 hours), and thickness of Si powder compacts on the nitridation behavior of silicon were investigated by examining the nitridation rates, analyzing phase compositions, and observing the microstructures of nitrided compacts. Si powder compacts doped with Y₂O₃ and MgO as sintering additives were prepared with thicknesses of 3, 6, and 9 mm. The phases of nitrided compacts were transformed from Si to α‐Si₃N₄ and β‐Si₃N₄ with an increase in the nitriding temperature and holding time. The degree of nitridation increased with the nitriding temperature and holding time. The β/(α+β) ratio increased with the nitriding temperature and holding time, and with a decrease in the thickness of the Si powder compacts. However, all compacts exhibited the same tendency for a higher β/(α+β) ratio at the compact surface than in the bulk of the compact. The variation in the β/(α+β) ratio for each compact decreased with an increase in the nitriding temperature and holding time.     

Si3N4—MgAl2O4—ZrO2系陶瓷凝胶注模成型的研究

本文对Si_3N_4-MgAl_2O_4-ZrO_2系陶瓷料浆注凝成型工艺进行了较系统的研究,着重分析了复合分散剂、PH值及固相含量对粘度的影响,最终获得了固相含量为47vol％,粘度为455mPa·s,注模性能良好的注凝料浆,使用该料浆已制备了多种复杂形状的氮化硅基陶瓷制品。     

Enhanced nitridation of silicon compacts by Yb2O3 addition

The catalytic effect of ytterbium oxide (Yb₂O₃) on the nitriding reaction of Si compacts was investigated. Si powder mixtures containing Yb₂O₃ were prepared and nitrided in the form of compacts with a multi-step heating schedule over the range of 1200 °C–1450 °C. The nitriding profiles of the powder mixture with increasing temperature indicated that Yb₂O₃ clearly promoted the nitridation of Si compacts at 1200 °C compared with the pure Si compact containing no additives. The critical role of Yb₂O₃ on the nitridation of Si, was elucidated that Yb₂O₃ promotes the loss of initial SiO₂ of the raw Si powder via the measurement of the weight changes at low temperature (1100 °C) and thermogravimetric analysis under N₂ atmosphere. It was also found that the β-ratio of fully nitrided Si was closely related to the intermediate degree of nitridation at 1200 °C and 1300 °C.     

Combustion of silicon powders containing organic additives in nitrogen gas under pressure: 2. Composition of combustion products

Combustion of silicon powders containing organic dopants in nitrogen gas under pressure was found to yield a mixture of α-Si₃N₄, β-Si₃N₄, SiC, and Si₂N₂O. Relative amount of these compounds in combustion product was found to depend on the pressure of nitrogen gas, type and concentration of dopants, combustion geometry, and cooling rate. The formation of α-Si₃N₄ was found to occur in the presence of oxygen-containing dopants. The type of dopant was also found to affect the morphology of product particles.      

常压烧结Si3N4-MgO-Y2O3-CeO2陶瓷的研究

本研究了Si3N4-MgO—Y2O3-CeO2陶瓷的烧结过程和微观结构,常压烧结氮化硅陶瓷的致密化主要通过液相烧结实现。微观分析结果表明,氮化硅烧结体的显微结构为等轴状的α—Si3N4和长柱状的β—Si3N4相互交织,这种结构有利于提高烧结体的强度和韧性。     

Si3N4及其复合材料强韧化研究进展

简述了氮化硅陶瓷的结构、性能和制备工艺，并分别通过自增韧补强、纤维／晶须强韧化、层状结构强韧化、相变强韧化以及颗粒弥散强韧化等方法对氮化硅陶瓷的强韧化研究进行了分类叙述。     

Reactivity of Aluminum Nitride Powder in Aqueous Silicon Nitride and Silicon Carbide Slurries

The reactivity of AlN powder with water in supernatants obtained from centrifuged Si₃N₄ and SiC slurries was studied by monitoring the pH versus time. Various Si₃N₄ and SiC powders were used, which were fabricated by different production routes and had surfaces oxidized to different degrees. The reactivity of the AlN powder in the supernatants was found to depend strongly on the concentration of dissolved silica in these slurries relative to the surface area of the AlN powder in the slurry. The hydrolysis of AlN did not occur if the concentration of dissolved silica, with respect to the AlN powder surface, was high enough (1 mg SiO₂/(m² AlN powder)) to form a layer of aluminosilicates on the AlN powder surface. This assumption was verified by measuring the pH of more concentrated (31 vol%) Si₃N₄ and SiC suspensions also including 5 wt% of AlN powder (with respect to the solids).     

Function mechanism of Y2O3 additive in silicon powder nitridation

Effect of sole Y₂O₃ additive on the nitridation behavior of silicon powder was systematically studied using thermo gravimetry, differential thermal analysis, particle size analysis, X-ray diffraction analysis, X-ray photoelectron spectroscopy, scanning electron microscope and thermodynamic analysis in this paper. The thermo gravimetry results showed that Y₂O₃ additive can significantly decrease the initial nitriding temperature and increase the nitriding rate. This phenomenon can be attributed to the much lower reaction temperature of the silica film and Y₂O₃ additive than that of the silica film and silicon. In addition, Y₂O₃ additive has little effect on the nitridation of silicon powder at 1300°C. However, it can obviously enhance the nitridation of silicon powder and the formation of β-Si₃N₄ at 1400°C, which is evidenced by the fact that the overall conversion increases from 58.1% to 100% and the fraction of β-Si₃N₄ in generated Si₃N₄ increases from 7.9% to 68.2% with increasing the content of Y₂O₃ additive from 0 to 10 wt%.     

Densification of Si3N4 with LiYO2 Additive

This paper deals with the densification and phase transformation during pressureless sintering of Si₃N₄ with LiYO₂ as the sintering additive. The dilatometric shrinkage data show that the first Li₂O- rich liquid forms as low as 1250°C, resulting in a significant reduction of sintering temperature. On sintering at 1500°C the bulk density increases to more than 90% of the theoretical density with only minor phase transformation from α-Si₃N₄ to β-Si₃N₄ taking place. At 1600°C the secondary phase has been completely converted into a glassy phase and total conversion of α-Si₃N₄ to β-Si₃N₄ takes place. The grain growth is anisotropic, leading to a microstructure which has potential for enhanced fracture toughness. Li₂O evaporates during sintering. Thus, the liquid phase is transient and the final material might have promising mechanical properties as well as promising high-temperature properties despite the low sintering temperature. The results show that the Li₂O−Y₂O₃ system can provide very effective low-temperature sintering additives for silicon nitride.     

MoSi2增韧Si3N4陶瓷的研究

以Ｓｉ粉和Ｍｏ粉为原料，采用反应烧结－热压吉二步法得到了Ｓｉ３Ｎ４－ＭｏＳｉ２复合材料，并对材料进行了力学性能和Ｘ－射线衍射（ＸＲＤ）及扫描电子显微镜（ＳＥＭ）研究。认为：Ｓｉ３Ｎ４－ＭｏＳｉ２复合材料的高韧性与材料的相组成、显向下 结构、裂纹扩展方式及应力诱导开裂等有关。