Processing and characterization of microcellular foamed high-density polythylene/isotactic polypropylene blends

In this paper, a study on the batch processing and characterization of microcellular foamed high-density polyethylene (HDPE/iPP) blends is reported. A microcellular plastic is a foamed polymer with a cell density greater than 10⁹ cells/cm³ and fully grown cells smaller than 10 µm. Recent studies have shown that the morphology and crystallinity of semicrystalline polymers have a great influence on the solubility and diffusivity of the blowing agent and on the cellular structure of the resulting foam in microcellular batch processing. In this research, blends of HDPE and iPP were used to produce materials with variety of crystalline and phase morphologies to enhance the subsequent microcellular foaming. It was possible to produce much finer and more uniform foams with the blends than with neat HDPE and iPP. Moreover, the mechanical properties and in particular the impact strength of the blends were significantly improved by foaming.     

Optimizing the balance between impact strength and stiffness in polypropylene/elastomer blends by incorporation of a nucleating agent

Isotactic polypropylene (iPP) blends were prepared with two different thermoplastic elastomers, a triblock copolymer styrene–ethylene butylene–styrene (SEBS) and a metallocenic ethylene‐octene copolymer (EO). The mechanical properties and morphology of blends with 0–50 wt% elastomer were studied to determine the influence of the presence of the elastomer on the improvement of toughness. The addition of a nucleating agent as a third component exerted a significant effect on the overall properties. Dynamic mechanical properties, flexural modulus, and impact strength as well as morphology were studied for nucleated and nonnucleated iPP/SEBS and iPP/EO blends. The improvement of impact properties found in binary blends was accompanied by a decrease in stiffness. However, the addition of the nucleating agent provided a good balance between impact strength and stiffness. From the results, SEBS was determined to be a better impact modifier for iPP than EO. The nucleated iPP/SEBS blends demonstrated improved mechanical properties compared with both the nucleated iPP/EO blends and the nonnucleated blends. POLYM. ENG. SCI., 48:80–87, 2008. © 2007 Society of Plastics Engineers     

Preparation and properties of foamed cellulose acetate/polylactic acid blends

In order to improve the foaming performance of pure cellulose acetate (CA), blends were prepared by mixing polylactic acid (PLA) in CA and foamed by supercritical CO₂ (ScCO₂) in this study. The effect of PLA content (percentage by mass of blend) on structure, thermal properties, rheological properties, foaming properties and mechanical properties of the blends was investigated. The results showed that the addition of PLA destroyed the original hydrogen bonds of CA, while the blends had good crystallization properties. At the same time, compared with pure CA, the glass transition temperature (T_g) of the blends decreased, and the initial decomposition temperature (T₀) was reduced from 349.41°C (pure CA) to 334.68°C (CA/20%PLA). In addition, the rheological properties of the blends were improved, and the viscosity was reduced, which was obviously beneficial to foaming process. The pore size and density of the foamed blends both reached the maximum value at 20%PLA. The presence of PLA could degrade the mechanical properties of the blends. However, the overall drop (1.01 KJ/m²) of impact strength of the blends after foaming is much smaller than that before foaming (12.11 KJ/m²), indicating that the improvement of foaming performance was beneficial to improve its impact strength.     

Preparation and properties of dynamically vulcanised blends of isobutylene–isoprene rubber and isotactic polypropylene

Abstract

Dynamic vulcanisation was employed to prepare blends of isobutylene–isoprene rubber (IIR) and isotactic polypropylene (iPP) with superior properties. The preparation technology, the effects of the presence of IIR on the crystallisation properties of iPP and the mechanical properties of the IIR/iPP thermoplastic vulcanisates (TPVs) were investigated. It was revealed that, under regular shearing at 180°C, dynamic vulcanisation for 10 min produced IIR/iPP TPVs of excellent properties; while degradation occurred when the duration of vulcanisation was extended to 15 min. Incorporation of IIR into iPP dramatically reduced the size of the iPP spherulites, and thus decreased the melting temperature and the degree of crystallinity of the iPP. When the IIR content was 50 wt-%, maximally balanced mechanical properties of IIR/iPP TPVs were obtained with a Charpy impact strength of 53·6 kJ m^?2 and a tensile strength of 31·3 MPa.     

Influence of the rubber content and particle morphology on the mechanical properties of the (hiPP)

The effect of the final morphology and the role of ethylene propylene rubber (EPR) content and (iPP) particle size on the mechanical properties of (iPP/EPR) in situ blends are investigated. The addition of EPR causes a significant improvement in the impact strength of the composites, from 20 kJ/m² in unthoughned composite iPP to 100 kJ/m² in iPP/EPR composites containing 50% EPR. Conversely, the tensile strength and the Young's modulus of the blends decrease as the EPR amount increases. The mechanical tensile strength is similar for the composite which have a time of homopolymerization less or equal to 60 min, and a higher value is observed in the case of 100 min. The scanning electron microscopy characterization shows that the larger the iPP particle is, the less the rubber settles on the surface of the high impact polypropylene and the less the final material is resistant to shocks. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44197.     

SEBS对iPP/NX8000K组合物透明性能和力学性能的影响

为了增强等规聚丙烯（iPP）的透明性能和冲击性能，采用物理共混方法，将弹性体氢化聚苯乙烯—丁二烯—聚苯乙烯嵌段共聚物（SEBS）与NX8000K成核剂配合使用对iPP进行改性。通过差示扫描量热分析（DSC）和X射线衍射分析（XRD）、偏光显微镜分析（POM）等方法研究了SEBS对iPP/NX8000K组合物的结晶行为、透明性能和力学性能的影响。结果表明：在NX8000K含量为0.6 %（质量分数，下同），SEBS用量为40 %时，iPP/NX8000K/SEBS三元组合物的雾度降至24.9 %，比纯iPP降低了54.7 %；冲击强度增至50.7 kJ/m2，与纯iPP相比提高了10倍。     

Morphology and mechanical properties of styrene–ethylene/butylene–styrene triblock copolymer/high‐density polyethylene composites

The morphology and mechanical properties of a styrene–ethylene/butylene–styrene triblock copolymer (SEBS) incorporated with high‐density polyethylene (HDPE) particles were investigated. The impact strength and tensile strength of the SEBS matrix obviously increased after the incorporation of the HDPE particles. The microstructure of the SEBS/HDPE blends was observed with scanning electron microscopy and polar optical microscopy, which illustrated that the SEBS/HDPE blends were phase‐separation systems. Dynamic mechanical thermal analysis was also employed to characterize the interaction between SEBS and HDPE. The relationship between the morphology and mechanical properties of the SEBS/HDPE blends was discussed, and the toughening mechanism of rigid organic particles was employed to explain the improvement in the mechanical properties of the SEBS/HDPE blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure and Properties of PPO/PP Blends Compatibilized by Triblock Copolymer SEBS and SEPS

Morphology, mechanical behavior and other properties of isotactic polypropylene (iPP) and poly(phenylene oxide) (PPO) blends were studied. Large PPO particle sizes or delamination were found in binary iPP/PPO blends when no compatibilizers were added, while fracture toughness of the binary alloy was higher than that of both pure iPP and PPO. The addition of compatibilizers, triblock copolymers SEBS and SEPS, tremendously improved PPO particle dispersion and particle-matrix interfacial adhesion in iPP. The results of mechanical properties of the ternary iPP/PPO/compatibilizer blends showed that the compatiblization of SEPS is better than that of SEBS.     

Compatibilisation of blends of poly(vinyl chloride) and poly(styrene-block-(ethylene-co-butadiene)-block–styrene) with maleic anhydride grafting

Abstract

The mechanical properties of blends of poly (vinyl chloride) (PVC) and poly (styrene-block-(ethylene-co-butadiene)-block–styrene) (SEBS) were investigated using maleic anhydride grafted SEBS (SEBS-g-MAH) as a compatibiliser. The results indicated that addition of a small amount of SEBS-g-MAH during melt blending significantly improved the mechanical properties of PVC/SEBS blends. The impact strength of the compatibilised PVC/SEBS blends was found to reach a maximum of 53·5±2·78 KJ m^?2 at room temperature and a maximum of 32·8±1·66 KJ m^?2 at ?20°C at an SEBS-g-MAH loading level of 6 phr. The two glass transition temperatures of the components in the blends converged to some degree upon addition of SEBS-g-MAH for compatibilisation. At room temperature the dynamic storage modulus of the compatibilised blends was higher than that of the blends without compatibilisation. The size of the dispersed phase domains in the blends was appreciably reduced on addition of SEBS-g-MAH during melt blending according to scanning electron microscopy. All the above observations revealed that SEBS-g-MAH enhanced the compatibility between PVC and SEBS in the PVC/SEBS blends.     

Compressive response of PMMA microcellular foams at low and high strain rates

Microcellular foams are widely applied in various applications in both civil and military applications for barriers and energy absorption materials. Poly(methyl methacrylate) microcellular foams were fabricated via supercritical foaming method. Field emission scanning electron microscopy, differential scanning calorimetry, and mechanical test machine were used to visualize the foam structure and test the quasi‐static compression properties. Moreover, Split Hopkinson Bar (SHPB) setups were adopted to explore the dynamic compression properties. The experimental results show that the microcellular foams have homogeneous cell size distribution and exhibit superior compressive behavior at both quasi‐static and high strain rates. The mechanical properties depend on both foam density and strain rate. Strain rate effects are clearly observed. At quasi‐static strain rate and 7500 S^?1 regime, cell wall bucking and folding are the main failure mechanism. However, at high strain rate regime, softening phenomenon is observed. By roughly calculating the energy absorbed and the temperature rise, the temperature of the foams will rise up to as high as 130 °C after conducting high strain rate compression, and it is postulated that the generated heat will destroy the cell structure of the foams. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46044.     

Evaluation of mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends using Taguchi experimental analysis

In this work, ternary polymer blends based on polypropylene (PP)/polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) (SEBS) triblock copolymer and a reactive maleic anhydride grafted SEBS (SEBS‐g‐MAH) at fixed compositions are prepared using twin‐screw extruder at different levels of die temperature (235‐245‐255°C), screw speed (70‐100‐130 rpm), and blending sequence (M1‐M2‐M3). In M₁ procedure, all of the components are dry blended and extruded simultaneously using Brabender twin‐screw extruder, whereas in M₂ procedure, PC, SEBS, and SEBS‐g‐MAH minor phases are first preblended in twin‐screw extruder and after granulating are added to PP continuous phase in twin‐screw extruder. Consequently, in M₃ procedure, PP and SEBS‐g‐MAH are first preblended and then are extruded with other components. The influence of these parameters as processing conditions on mechanical properties of PP/PC/SEBS ternary blends is investigated using L9 Taguchi experimental design. The responding variables are impact strength and tensile properties (Young's modulus and yield stress), which are influenced by the morphology of ternary blend, and the results are used to perform the analysis of mean effect as well. It is shown that the resulted morphology, tensile properties, and impact strength are influenced by extrusion variables. Additionally, the optimum processing conditions of ternary PP/PC/SEBS blends were achieved via Taguchi analysis. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Toughening of polylactic acid using styrene ethylene butylene styrene: Mechanical,thermal, and morphological studies

Polylactic acid, PLA, derived from renewable resources has gained great attention nowadays owing to their sustainability, biodegradability, superior property, and transparency. However, intrinsic brittleness and low toughness severely limits its variety of applications. Blending of PLA with other polymers is more economical and more flexible technique for the property improvement of PLA. In this study, Styrene Ethylene Butylene Styrene (SEBS) and Maleic Anhydride grafted SEBS (MA‐g‐SEBS) are used as toughening agents to study their effect for its toughness, high strength and heat resistance on PLA. PLA/SEBS and PLA/Maleic Anhydride grafted SEBS blends were prepared under four different compositions by melt mixing technique using a corotating twin–screw extruder after optimizing the mixing conditions. The mechanical properties of the blends such as tensile, flexural, and impact strengths were investigated using specimens prepared by injection molding process. The percentage elongation and impact strength of PLA/MA‐g‐SEBS blends were found to be increased significantly by 540 and 135%, respectively in comparison with virgin PLA and PLA/SEBS blends. However, tensile strength and modulus of PLA/SEBS and PLA/MA‐g‐SEBS blends decreased compared with pristine PLA. SEM behaviour supported the higher impact property of PLA with the incorporation of modified SEBS via multiple crazing and cavitation mechanisms. DSC study also supported greater compatibility between maleated SEBS and PLA. POLYM. ENG. SCI., 56:669–675, 2016. © 2016 Society of Plastics Engineers     

Preparation and characterization of microcellular foamed thermoplastic polyamide elastomer composite consisting of EVA/TPAE1012

Thermoplastic polyamide elastomer (TPAE) is a kind of high-performance elastomers prepared from nylon hard segments and polyether or polyester soft segments. The hard segments endow TPAE with excellent mechanical properties, while the soft segments provide the desired elasticity. Therefore, the development of TPAE as a high-performance foam material has broad application prospects. In this work, ethylene-vinyl acetate copolymer/polyamide-1012 elastomer (EVA/TPAE1012) composite materials with different compositions were prepared, using ethylene-vinyl acetate /maleic anhydride graft copolymer (EVA-g-MAH) as compatibilizer. Then, EVA/TPAE foamed materials were fabricated by chemical foaming method and batch foaming process, with azodicarbonamide as blowing agent. The resulting composite foams were tested in terms of density, cell properties hardness, resilience, compression recovery, and mechanical strength. The EVA/TPAE1012 foam has a low density (0.14 g cm⁻³), small cell size (approximately 62.1 μm), and a high cell density (3.08 × 10⁷ cells cm⁻³). Compared with pure EVA foam, the composite foam not only has an increase in specific strength, resilience and tearing strength, but also has good toughness, which greatly improves the resulting foams' expansion ratio and elongation at break.     

加工参数及配方对PP/LLDPE共混物泡孔形态的影响

采用高压毛细管流变仪对不同含量碳酸钙(CaCO3)的聚丙烯/线型低密度聚乙烯(PP/LLDPE)共混物的流变性能进行了表征;并利用自制的实验装置,在不同发泡温度和饱和压力下,对共混物进行了超临界CO2模拟挤出发泡实验研究。结果表明:使用高熔体强度聚丙(烯HMSPP)发泡可以获得较好的泡孔形态;添加成核剂CaCO3可以使发泡试样的泡孔结构更加规则,泡孔分布更加均匀;随着CaCO3含量的增加,共混物的稠度上升,非牛顿指数降低,当CaCO3含量为3%时,共混物的发泡效果较好;130℃为最佳发泡温度,此时发泡试样的结构完整尺,寸均匀;随着饱和压力的增加发,泡试样的泡孔密度也有所提高。     

Morphology and mechanical properties of polyamide 12 blends with styrene/ethylene–butylene/styrene rubbers with and without maleation

Blends of polyamide 12 (PA12) with styrene/ethylene–butylene/styrene (SEBS) and maleic anhydride grafted SEBS (SEBS‐g‐MA) were prepared by twin‐screw extrusion and injection molding. The morphology, mechanical properties, and dynamic mechanical properties of the blends were studied. The morphology of the blends was evaluated from the etched surfaces of cryogenically fractured specimens with scanning electron microscopy. The morphological parameters showed that the PA12/SEBS‐g‐MA blends (PM series) exhibited a finer and more uniform rubber dispersion than the PA12/SEBS blends (PS series) because of the interfacial chemical reactions. SEBS functionalization via maleic anhydride grafting strongly affected the morphological parameters, such as the domain size, interfacial area per unit of volume, and critical interparticle distance, but the distribution of the rubber domains in the blends was less affected. Tensile and impact studies showed that the PS blends had worse mechanical properties than the PM blends. The tensile strength and elongation at break of the PM blends were considerably greater than those of the PS blends. The fracture toughness and energy values determined for notched Charpy specimens in high‐speed impact tests were markedly higher for the PM blends than for the PS blends. A similar observation was obtained from instrumented falling weight impact studies. Dynamic mechanical analysis confirmed the incompatibility of the blend components because the glass‐transition temperatures of PA12 and the rubber phase (SEBS and SEBS‐g‐MA) were not affected. © 2005 Wiley Periodicals, Inc. J Appl polym Sci 95: 1376–1387, 2005     

Microstructural characteristics of glass bead‐ and wollastonite‐filled isotactic‐polypropylene composites modified with thermoplastic elastomers

Microstructural characteristics of isotactic‐polypropylene/glass bead (iPP/GB) and iPP/wollastonite (iPP/W) composites modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were investigated. Scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and dynamic mechanical analyses (DMA) showed that the iPP/SEBS and iPP/SEBS‐g‐MA blends were partially compatible two‐phase systems. Well‐dispersed spherical GB and acicular W particles without evidence of interfacial adhesion were observed in the iPP/GB and iPP/W binary composites respectively. Contrary to the blends, melt flow rates of the iPP/GB and PP/W composites decreased more with SEBS‐g‐MA than with SEBS because of enhanced interfacial adhesion with SEBS‐g‐MA elastomer. The SEM analyses showed that the ternary composites containing SEBS exhibited separate dispersion of the rigid filler and elastomer particles (i.e., separate microstructure). However, SEBS‐g‐MA elastomer not only encapsulated the spherical GB and acicular W particles completely with strong interfacial adhesion (i.e., core‐shell microstructure) but also dispersed separately throughout iPP matrix. In accordance with the SEM observations, the DSC and DMA revealed quantitatively that the rigid filler and SEBS particles in iPP matrix acted individually, whereas the rigid filler particles in the ternary composites containing SEBS‐g‐MA acted like elastomer particles because of the thick elastomer interlayer around the filler particles. The Fourier transform infrared analyses revealed an esterification reaction inducing the strong interfacial adhesion between the SEBS‐g‐MA phase and the filler particles. POLYM. COMPOS., 31:1265–1284, 2010. © 2009 Society of Plastics Engineers     

A study on the effects of SEBS‐g‐MAH on the phase morphology and mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends

In this work, five ternary blends based on 70% by weight (wt %) of polypropylene (PP) with 30% wt of polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene)(SEBS) dispersed phase consists of 15 wt % PC and 15 wt % reactive (maleic anhydride grafted) and nonreactive SEBS mixtures at various ratios were prepared in a co‐rotating twin screw extruder. scanning electron microscopy (SEM) micrographs showed that the blends containing only nonreactive SEBS exhibited a fine dispersion of core‐shell particles. With decreasing the SEBS/SEBS‐g‐Maleic Anhydride (MAH) weight ratio, the morphology changed from the core‐shell particles to a mixed of core‐shell, rod‐like and individual particles. This variation in phase morphology affected the thermal and mechanical properties of the blends. DSC results showed that the blends containing only nonreactive SEBS exhibited a minimum in degree of crystallinity due to the homogeneous nucleation of core‐shell particles. Mechanical testing showed that in the SEBS/SEBS‐g‐MAH weight ratio of 50/50, the modulus and impact strength increased compared with the PP matrix while the yield stress had minimum difference with that of PP matrix. These effects could be attributed to the formation of those especial microstructures revealed by the SEM studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Analytical interpretations of static and dynamic mechanical properties of thermoplastic elastomer toughened PLA blends

Poly(lactic acid) (PLA) was melt blended with thermoplastic elastomer (TPE) styrene–ethylene–butylene–styrene‐g‐maleic anhydride (SEBS‐g‐MA) copolymer using a micro compounder which used melt recirculation approach for efficient dispersion of SEBS‐g‐MA in PLA. The SEBS‐g‐MA volume fraction (Φ_d) was varied between 0.07 and 0.48. Dynamic mechanical analysis showed 10.4 °C decrease in glass transition temperature at Φ_d = 0.48. Differential scanning calorimetry results exhibited shift in cold crystallization temperature to a higher temperature in the presence of SEBS‐g‐MA. Thermogravimetric analysis presented enhanced thermal stability of PLA/SEBS‐g‐MA blends. Tensile strength and modulus decreased while elongation‐at‐break and Izod impact strength increased in the blends. Theoretical models were employed to analyze the tensile properties of the blends in order to evaluate the blend structure. The microstructural attributes were characterized by wide‐angle X‐ray diffraction, Fourier‐transform infrared spectroscopy, and scanning electron microscopy of cryofractured, impact fractured, and tensile fractured surfaces. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45644.     

Toughening and compatibilization of polyphenylene sulfide/nylon 66 blends with SEBS and maleic anhydride grafted SEBS triblock copolymers

In this study, styrene‐b‐ethylene/butylene‐b‐styrene triblock copolymer (SEBS) and maleic anhydride grafted SEBS (SEBS‐g‐MA) were used as compatibilizers for the blends of polyphenylene sulfide/nylon 66 (PPS/PA66). The mechanical properties, including impact and tensile properties and morphology of the blends, were investigated by mechanical properties measurements and scanning electron microscopy. Impact measurements indicated that the impact strength of the blends increases slowly with elastomer (SEBS and SEBS‐g‐MA) content upto 20 wt %; thereafter, it increases sharply with increasing elastomer content. The impact energy of the elastomer‐compatibilized PPS/PA66 blends exceeded that of pure nylon 66, implying that the nylon 66 can be further toughened by the incorporation of brittle PPS minor phase in the presence of SEBS or SEBS‐g‐MA. The compatibilization efficiency of SEBS‐g‐MA for nylon‐rich PPS/PA66 was found to be higher than SEBS due to the in situ forming SEBS interphase between PPS and nylon 66. The correlation between the impact property and morphology of the SEBS‐g‐MA compatibilized PPS/PA66 blends is discussed. The excellent impact strength of the nylon‐rich blends resulted from shield yielding of the matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007