Fibre reinforced composites of multifunctional epoxy resins

Glass and carbon fibre reinforced epoxy composites were fabricated for N,N,N′,N′-tetraglycidyl-4,4′-diaminodiphenyl methane (TGDDM) and its formulated systems with tri- and di-functional reactive epoxy diluents using 30% diaminodiphenyl sulphone (DDS) as a curing agent. The epoxy laminates were evaluated for their physical, chemical and mechanical properties [at room (26°C) and high (100°C) temperatures]. A marginal increase (<20%) in the mechanical properties of CFRP was found compared with GFRP laminates. Incorporation of epoxy diluents altered the mechanical properties of the composites significantly. The incorporation of triglycidyl-4-aminophenol diluent to TGDDM systems resulted in an improvement in mechanical properties of about 2–6%.     

Carbon fibre reinforced epoxy composites

Carbon fibre reinforced epoxy composites were fabricated from the matrix resin diglycidyl ether of bisphenol-A and novel tetrafunctional epoxy resins N,N,N′,N′-tetraglycidyl-2,2-bis[4-(4-aminophenoxy)phenyl]propane and N,N,N′N′-tetraglycidyl-1,1 ′-bis[4-(4-aminophenoxy)phenyl]cyclohexane using diaminodiphenyl methane as curing agent. Mechanical properties and chemical resistance of the composites were determined. Significant improvements in the mechanical properties were observed by adding epoxy fortifier to the resin-curing agent mixtures before fabrication of composites.     

Study of dynamically cured PP/MAH‐g‐PP/talc/epoxy composites

In the present study, an epoxy resin was dynamically cured in a polypropylene (PP)/maleic anhydride–grafted PP (MAH‐g‐PP)/talc matrix to prepare dynamically cured PP/MAH‐g‐PP/talc/epoxy composites. An increase in the torque at equilibrium showed that epoxy resin in the PP/MAH‐g‐PP/talc composites had been cured by 2‐ethylene‐4‐methane‐imidazole. Scanning electron microscopy analysis showed that MAH‐g‐PP and an epoxy resin had effectively increased the interaction adhesion between PP and the talc in the PP/talc composites. Dynamic curing of the epoxy resin further increased the interaction adhesion. The dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had higher crystallization peaks than did the PP/talc composites. Thermogravimetric analysis showed that the addition of MAH‐g‐PP and the epoxy resin into the PP/talc composites caused an obvious improvement in the thermal stability. The dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had the best thermal stability of all the PP/talc composites. The PP/MAH‐g‐PP/talc/epoxy composites had better mechanical properties than did the PP/MAH‐g‐PP/talc composites, and the dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had the best mechanical properties of all the PP/talc composites, which can be attributed to the better interaction adhesion between the PP and the talc. The suitable content of epoxy resin in the composites was about 5 wt %. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

玻璃纤维增强环氧基复合界面介电性能的研究

通过介电性能试验和理论计算研究了偶联剂对玻璃纤维／环氧复合界面层介电性能的影响。对玻璃纤维经偶联剂处理前后表面自由能和浸润活化能等进行了研究分析，探讨了偶联剂对玻璃纤维／环氧复合界面介电性能的影响机制。     

Mechanical and anticorrosion properties of furan/epoxy‐based basalt fiber‐reinforced composites

A furan/epoxy blend applicable to composite manufacture was studied and corresponding basalt fiber‐reinforced composites were prepared. The processability, mechanical properties, and reasons for the improved mechanical properties of this blend were investigated by rheology machine, mechanical testing machine, and scanning electron microscopy. With excellent processability, furan/epoxy was suitable for manufacturing composites. Furan/epoxy with the ratio of 5/5 showed the best properties, and the impact strength, flexural strength and flexural modulus were 15.43 kJ/m², 102.81 MPa, and 3209.40 MPa, respectively. The river‐like fracture surface of the furan/epoxy system was well consistent with the mechanical properties. The mechanical and anti‐corrosive properties of basalt fiber‐reinforced furan/epoxy composites were also studied. The mechanical properties of composites changed the same as those of furan/epoxy matrix did. Furan resin effectively improved the anti‐acid but not anti‐alkali property of composites, probably because furan could be cured in acidic condition and basalt fiber was resistant to acid and alkali. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44799.     

Mechanical properties of poly(styrene‐co‐acrylonitrile)‐modified epoxy resin/glass fiber composites

Poly(styrene‐co‐acylonitrile) was used to modify diglycedyl ether of bisphenol‐A type epoxy resin cured with diamino diphenyl sulfone and the modified epoxy resin was used as the matrix for fiber‐reinforced composites (FRPs) to get improved mechanical properties. E‐glass fiber was used as fiber reinforcement. The tensile, flexural, and impact properties of the blends and composites were investigated. The blends exhibited considerable improvement in mechanical properties. The scanning electron micrographs of the fractured surfaces of the blends and tensile fractured surfaces of the composites were also analyzed. The micrographs showed the influence of morphology on the properties of blends. Results showed that the mechanical properties of glass FRPs increased gradually upon fiber loading. Predictive models were applied using various equations to compare the mechanical data obtained theoretically and experimentally. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization behavior of carbon black‐filled polypropylene and polypropylene/epoxy composites

The crystallization behavior of polypropylene (PP)/carbon black (CB) and PP/epoxy/CB composites was studied with differential scanning calorimetry (DSC). The effects of compatibilizer MAH‐g‐PP and dynamic cure on the crystallization behavior are investigated. The nonisothermal crystallization parameters analysis showed that CB particles in the PP/CB composites and the dispersed epoxy particles in the PP/epoxy composites could act as nucleating agents, accelerating the crystallization of the composites. Morphological studies indicated that the incorporation of CB into PP/epoxy resulted in its preferential localization in the epoxy resin phase, changing the spherical epoxy particles into elongated structure, and thus reduced the nucleation effect of epoxy particles. Addition of MAH‐g‐PP significantly decreased the average diameter of epoxy particles in the PP/epoxy and PP/epoxy/CB composites, promoting the crystallization of PP more effectively. The isothermal crystallization kinetics and thermodynamics of the PP/CB and PP/epoxy/CB composites were studied with the Avrami equation and Hoffman theory, respectively. The Avrami exponent and the crystallization rate of the PP/CB composites were higher than those of PP, and the free energy of chain folding for PP crystallization decreased with increasing CB content. Addition of MAH‐g‐PP into the PP/epoxy and PP/epoxy/CB composites increased the crystallization rate of the composites and decreased the chain folding energy significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 104–118, 2006     

Controllable design of nanostructure in block copolymer reinforced epoxy composites

The modification of epoxy composites through the construction of nanostructures via the self‐organization of block copolymers in epoxy has become a hot topic. In this research, polystyrene‐b‐poly(?‐caprolactone)‐b‐polydimethylsiloxane‐b‐poly(?‐caprolactone)‐b‐polystyrene (PS‐PCL‐PDMS‐PCL‐PS) block copolymers with different lengths of PS subchains were synthesized and incorporated into epoxy thermoset. Due to the difference in the length of PS subchains, two different sizes of core‐shell nanostructures were obtained. When these two block copolymers were incorporated into epoxy, the tensile strength, elongation at break, damping temperature in range (tan δ > 0.2), and storage modulus of the epoxy thermoset below 105 °C were simultaneously improved. Meanwhile, the effects of the lengths of PS subchains on the size of nanostructures and the relationship between microstructure and macroscopic properties of epoxy composites were systematically investigated. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46362.     

Glass fiber-reinforced epoxy composites

Glass fiber-reinforced epoxy composites were prepared from the matrix resins tetraglycidyl diaminodiphenylmethane

1 Systematic name: N,N,N′,N′-Tetrakis(2,3-epoxypropyl)-4,4′-diaminodiphenylmethane.

(TGDDM) and tetraglycidyl bis(o-toluidino)-methane

2 Systematic name: N,N,N′,N′-Tetrakis(2,3-epoxypropyl)-4,4′-bis(o-toluidino)methane.

(TGMBT) using various amines like 4,4′-diaminodiphenylmethane (DDM), 4,4′-diaminodiphenylsulfone (DDS) and diethylene triamine (DETA) as curing agents. The fabricated laminates were evaluated for their mechanical and dielectrical properties and chemical resistance. The composites prepared using an epoxy fortifier (20 phr) showed significant improvement in the mechanical properties.     

Investigation into the morphological and mechanical properties of date palm fiber-reinforced epoxy structural composites

This study aims to examine the morphology and mechanical properties (tensile, flexural, and compressive) of epoxy composites reinforced with epoxy date palm leaves (EDPL), epoxy date palm branch (EDPB), and epoxy/hardener date palm core shell (EDPC) fibers (particle size <1 μm depend on the date palm fibers). A three-step technique was used to obtain the composites. The EDPL composites showed a maximum tensile strength of 3.45 MPa, while the EDPB composites showed maximum compressive and flexural rigidity of 9.46 and 5.55 MPa, respectively, owing to the good compatibility of fiber-matrix bonding. In this work, epoxy composites reinforced with date palm fibers (DPF) leaves, branches, and core shell were recycled using a cost-effective and easily reproducible three-step technique. EDPC fibers fabricated with 64.65% weight carbon fibers content demonstrated improved tensile strengths and stiffness properties. The three samples of palm date composites revealed mechanical properties that could be used to trial these fibers for manufacturing purposes, and to exploit their extraordinary mechanical properties shown in current results.     

Preparation,characterization, and improvement of hollow epoxy particle‐toughened vinyl ester composites for high‐end applications

Spherical hollow epoxy particles (HEPs) that can serve as advanced reinforcing fillers for vinyl ester thermosets were prepared using the water‐based emulsion method. The HEP fillers were incorporated into the vinyl ester matrices at different loading amounts, ranging from 0 to 9 wt %, to reinforce and toughen the vinyl ester composite. The optimum mechanical properties of the HEP‐toughened epoxy composite can be achieved by the addition of 5 wt % HEP filler into the vinyl ester matrices. The toughening and strengthening of the epoxy composites involved the interlocking of vinyl ester resins into the pore regions on the HEP fillers. The toughening and interlocking mechanisms of HEP‐toughened vinyl ester composites were also proposed and discussed. The addition of HEP fillers into vinyl ester matrices increased the glass transition temperature (T_g) and thermal stability of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of amino‐functionalization of multi‐walled carbon nanotubes on the dispersion with epoxy resin matrix

Amino‐functionalization of multiwalled carbon nanotubes (MWCNTs) was carried out by grafting triethylenetetramine (TETA) on the surfaces of MWCNTs through the acid–thionyl chloride way. The amino‐functionalized MWCNTs show improved compatibility with epoxy resin and, as a result, more homogenous dispersion in the matrix. The mechanical, optical, and thermal properties of the amino‐functionalized MWCNT/epoxy composites were also investigated. It was found that introducing the amino‐functionalized MWCNTs into epoxy resin greatly increased the charpy impact strength, glass transition temperature, and initial decomposing temperature of cured epoxy resin. In addition, introducing unfunctionalized MWCNTs into epoxy resin was found greatly depressing the light transmission properties, which would affirmatively confine the application of the MWCNTs/epoxy composites in the future, while much higher light transmittance than that of unfunctionalized MWCNTs/epoxy composites was found for amino‐functionalized MWCNTs/epoxy composites. SEM of the impact cross section and TEM of ultrathin film of the amino‐functionalized MWCNTs/epoxy composites showed that the amino‐functionalized MWCNTs were wetted well by epoxy matrix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 97–104, 2006     

Enhancement of mechanical and wear resistance performance in hexagonal boron nitride‐reinforced epoxy nanocomposites

Hexagonal boron nitride (hBN), a two‐dimensional nanofiller with good mechanical properties, high thermal conductivity and excellent lubrication properties, has the potential to substantially reinforce polymers to form nanocomposites with advanced properties. In this study, we successfully prepared hBN nanosheets with a thickness of a few atoms by using amine‐capped aniline trimer (AT) as dispersant. Epoxy/hBN nanocomposites were prepared by curing reaction of epoxy E51, Jeffamine D230 and AT‐modified hBN nanosheets, where the hBN contents were 0.5, 1, 2 and 4 wt%. An increase in contact angle of the epoxy/hBN nanocomposites was evident in the presence of hBN nanosheets, implying an increase in the hydrophobic nature of the composites. The as‐prepared composites exhibited enhanced mechanical and tribological performance compared to pure epoxy resin. This effectiveness in improving the mechanical, friction and wear behavior of the epoxy composites could be attributed to the complementary action of excellent mechanical properties, lubrication and thermal conductivity of hBN nanofillers. © 2016 Society of Chemical Industry     

环氧树脂与氰酸酯共固化反应的研究Ⅱ.固化反应动力学参数及固化物性能

用DSC，介电和动态力学等分析方法研究了组成对乙酰丙酮过渡金属络合物催化促进的环氧树脂与氰酸酯共固化反应体系反应动力学参数，固化产物力学，电气和耐热性能以及玻璃化转变温度的影响。结果表明，随着共固化反应体系中氰酸酯含量的增加，其表观反应活化能和频率熵因子均随之升高；在相同的固化条件下，共固化产物中三嗪环结构含量增加，聚醚结构减少，玻璃化转变温度升高，耐热性能，介电性能提高。     

填料对增韧环氧树脂断裂韧性等性能的影响

本文系统地研究了活性硅微粉、硅灰石等填料的加入对增韧环氧树脂的断裂韧性、力学性能、介电性能等的影响.结果表明填料的加入虽然对增韧环氧的电气性能和部分力学性能有所影响,但是不降低其断裂韧性.     

Effect of poly(etherimide) chemical structures on the properties of epoxy/poly(etherimide) blends and their carbon fiber‐reinforced composites

Poly(etherimide)s (PEIs) with different chemical structures were synthesized and characterized, which were employed to toughen epoxy resins (EP/PEI) and carbon fiber‐reinforced epoxy composites (CF/EP/PEI). Experimental results revealed that the introduction of the fluorinated groups and meta linkages could help to improve the melt processability of EP/PEI resins. The EP/PEI resins showed obviously improved mechanical properties including tensile strength of 89.2 MPa, elongation at break of 4.7% and flexural strength of 144.2 MPa, and good thermal properties including glass transition temperature (T_g) of 211°C and initial decomposition temperature (T_d) of 366°C. Moreover, CF/EP/PEI‐1 and CF/EP/PEI‐4 composites showed significantly improved toughness with impact toughness of 13.8 and 15.5 J/cm², respectively. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanically robust,electrically and thermally conductive graphene-based epoxy adhesives

This study develops a facile approach to fabricate adhesives consists of epoxy and cost-effective graphene platelets (GnPs). Morphology, mechanical properties, electrical and thermal conductivity, and adhesive toughness of epoxy/GnP nanocomposite were investigated. Significant improvements in mechanical properties of epoxy/GnP nanocomposites were achieved at low GnP loading of merely 0.5?vol%; for example, Young’s modulus, fracture toughness (K_1C) and energy release rate (G_1C) increased by 71%, 133% and 190%, respectively compared to neat epoxy. Percolation threshold of electrical conductivity is recorded at 0.58?vol% and thermal conductivity of 2.13?W m^?1 K^?1 at 6?vol% showing 4 folds enhancements. The lap shear strength of epoxy/GnP nanocomposite adhesive improved from 10.7?MPa for neat epoxy to 13.57?MPa at 0.375?vol% GnPs. The concluded results are superior to other composites or adhesives at similar fractions of fillers such as single-walled carbon nanotubes, multi-walled carbon nanotubes or graphene oxide. The study promises that GnPs are ideal candidate to achieve multifunctional epoxy adhesives.     

Preparation of Chloride Salt of Octa (Aminopropylsilsesquioxane) Filled Low-κ Epoxy Composites with Improved Thermal Stability and Low Water Absorption

ABSTRACT

Herein, a kind of low-κ epoxy composites with excellent comprehensive properties were prepared by introducing chloride salt of octa (aminopropylsilsesquioxane). The dielectric constant (10⁶ Hz) of the composite was decreased by 0.94 when the fillers loading was only 3 wt%. The thermal stability and shore hardness were both improved, and the water adsorption was reduced. The improved properties of the composites were mainly attributed to the intrinsic cage-like structure of the filler and its good dispersion in the matrix. Moreover, the strong interface interaction between the filler and matrix also played an important role.     

High‐viscosity polylactide prepared by in situ reaction of carboxyl‐ended polyester and solid epoxy

To extend the potential applications of polylactide (PLA) in film blowing, foaming, thermal molding, and so on, the high‐viscosity PLA composites with various compositions of carboxyl‐ended polyester (CP) and solid epoxy (SE) have been successfully prepared by an in situ reaction blending process. Their rheological properties, crystallization behaviors, tensile properties, and morphologies have been investigated in detail. The results show that the complex viscosity η*, G′, and G″ at low‐frequency region and the tensile strength of PLA composites are obviously improved with the addition of CP/SE, but the nonisothermal crystallization of PLA component is hindered. SEM reveals that some microphase separations existed in the as‐prepared composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Determining the mechanical properties of epoxy resin (DGEBA) composites by ultrasonic velocity measurement

In this study, the composites of diglycidyl ether of bisphenol A (DGEBA) epoxy resin that have been formed by mixing epoxy resin with allyl glycidyl ether (AGE) and 2,3‐epoxypropyl methacrylate [glycidyl methacrylate (GMA)] were prepared in weight % ratios of 90 : 10, 80 : 20, and 70 : 30. A computer controlled analyzer with 35 MHz and a digital oscilloscope with 60 MHz were used for measuring the velocities of ultrasonic wave. The measurement of ultrasonic velocity carried out by pulse echo method at frequencies of 2.25 and 3.5 MHz at room temperature. The values of acoustic impedance (Z), Poisson ratio (μ), and coefficients of elasticity (L, G, K, E) of composites were calculated by values of densities and velocities that obtained. Thus, the effect of modificating epoxy resin (DGEBA) by AGE and GMA on mechanical properties of DGEBA was investigated using the ultrasonic method. Atomic force microscopy has been used for determining the microstructure of composites. By the results obtained from the investigation, it have been established that the longitudinal and shear ultrasonic wave velocities, and the values of all the elasticity constants of DGEBA were increased by modification with AGE and GMA. Also the most suitable combination ratio for the compound of DGEBA : AGE and DGEBA : GMA has been found as 80 : 20. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013