Resorcinol–formaldehyde reactions in dilute solution observed by carbon‐13 NMR spectroscopy

A recently discovered coupling agent, hydroxymethylated resorcinol (HMR), based on resorcinol–formaldehyde, can greatly enhance wood‐to‐epoxy resin bond durability in exterior applications. However, for HMR to be most effective, it needs to be prepared a few hours before it is applied to the wood surface. In this study, carbon‐13 nuclear magnetic resonance (NMR) spectroscopy was used to monitor composition of HMR as a function of time to characterize which chemical groups are present in solution when HMR is applied. A quantitative assessment of formaldehyde‐derived groups required the use of 99% ¹³C‐enriched formaldehyde. Hydroxymethyl groups, primarily attached to the 4‐position of resorcinol, and hemiformal groups formed very quickly. Signals from methylene linkages between resorcinol rings began to appear 20 min into the reaction. Formaldehyde was consumed quickly; 95% was bound to resorcinol rings within 1.7 h. By 3 h, 16% had been converted to methylene linkages, and by 8.3 h, 40% was converted. Another set of NMR experiments was used to monitor the dependency of peak positions of resorcinol solution as a function of pH. These experiments showed significant effects, especially between pH 7.7 and 9.1, which explains chemical shift changes observed during the HMR reaction. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1760–1768, 2000     

Evaluation of block shear properties of selected extreme‐pH structural adhesives by short‐term exposure test

Nine structural adhesives with varying pH were selected to examine the effect of adhesive pH on wood–adhesive bond quality. The adhesives evaluated included four highly alkaline phenol–formaldehyde, one intermediate pH phenol–resorcinol–formaldehyde, two acidic melamine–urea–formaldehyde, and two acidic melamine–formaldehyde resins. Block shear specimens were prepared using Douglas‐fir and black spruce wood. The adhesive performance was evaluated by measuring the shear properties (strength and wood failure) of the specimens tested at the dry and vacuum–pressure–redry (VPD) conditions. Adhesive pH, test condition, and wood species showed significant effects on shear properties. The different adhesives performed differently at the dry and VPD conditions. The high‐pH adhesives (phenol–formaldehyde and phenol–resorcinol–formaldehyde) showed similar high wood failures at both test conditions and performed better than the low‐pH adhesives (melamine–formaldehyde and melamine–urea–formaldehyde), especially after the VPD conditioning. The low‐pH adhesives showed high wood failure at the dry condition, but wood failure decreased significantly after VPD conditioning for both species, indicating that the low‐pH adhesives were less durable than the high‐pH adhesives. High‐pH adhesives did not have a negative impact on the strength of the bonded specimens. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polyphenolic extracts of Pinus radiata bark and networking mechanisms of additive‐accelerated polycondensates

The use of various chemicals for extracting polyphenolic fractions (tannins) from Pinus radiata bark was examined with the aim of obtaining high yields of high‐quality tannins to be used as wood adhesives. Extractions carried out under very highly alkaline conditions (pH > 10.5) gave relatively high yields but also excessive viscosity values even in 30% (w/w) solutions, and this demonstrated their inability to function as wood adhesives. Solutions (30% w/w) of mildly extracted (pH < 8.3) fractions gave workable viscosity values and were used in a subsequent study. A rapid acceleration effect was observed in these fractions when ammonia was used as a catalyst. Solid‐state, cross‐polarization/magic‐angle‐spinning ¹³C‐NMR of the cured samples showed evidence proving the existence of benzyl amine bridging networks in their hardened state. Simultaneously accelerated copolymerization could be observed in phenol–resorcinol–formaldehyde/P. radiata bark tannin mixtures with the addition of ammonia, as indicated by viscosity measurements. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2487–2493, 2007     

Characteristics of Dioxane Lignins Isolated at Different Ages of Nalita Wood (Trema orientalis)

Abstract

Nalita (Trema orientalis) is one of the fastest growing trees in the tropical countries. The structural characteristics of lignin isolated at different ages of Nalita wood (Trema orientalis) by acidolytic dioxane method were examined by UV, FTIR, ¹H‐NMR and ¹³C‐NMR spectroscopy, alkaline nitrobenzene oxidation, molecular weight determination, elemental and methoxyl analysis. The data were compared with aspen lignin. The structural analysis revealed that Nalita wood lignin is syringyl‐guaiacyl type. The methoxyl content in Nalita wood lignin was lower than aspen lignin. The C₉ formulas for 30‐months‐old Nalita was C₉H_9.31O_3.13(OCH₃)_1.27, whereas that of aspen was C₉H_8.94O_3.15(OCH₃)_1.47. The weight average molecular weight of Nalita wood lignin was decreased from 36,500 to 25,500 with increasing tree age from 12 to 30 months, whereas weight average molecular weight of aspen was 20,000. Both alcoholic and phenolic hydroxyl group in Nalita wood lignin is lower than aspen lignin.     

Lignin–phenol–formaldehyde resin adhesives prepared with biorefinery technical lignins

In this study, four biorefinery technical lignins were used to synthesize lignin–phenol–formaldehyde (LPF) resin adhesives with a proposed formulation that was designed based on accurate analysis of the active sites in lignin with ³¹P nuclear magnetic resonance (NMR). The properties of the LPF resin adhesives and the plywoods prepared with them were tested. The structural features and curing behavior of the LPF resin adhesives were thoroughly investigated by solution‐ and solid‐state ¹³C NMR. Results indicated that the proposed formulation exhibited favorable adaptability for all four of these technical lignins for synthesis of LPF resin adhesives. High‐performance plywood with low emissions of formaldehyde could be successfully prepared with the synthesized LPF resin adhesives. All the LPF resin adhesives exhibited similar structure and curing behavior with the commercial phenol–formaldehyde (CPF) resin adhesive. However, the LPF resin adhesives showed relatively higher curing temperatures as compared with the CPF resin adhesive. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42493.     

Organosolv delignification of white‐ and brown‐rotted Eucalyptus grandis hardwood

Sound (undecayed control) and fungally‐pretreated wood samples were submitted to organosolv delignification. The cooking liquor used was methanol/water (78:22 v/v) containing CaCl₂ and MgSO₄ each at a concentration of 25 mmol dm⁻³. The cooking process was performed at 180 °C for reaction times varying from 5 to 100 min. Despite some differences in the lignin removal pattern, pseudo‐first order kinetic models permitted a prediction of delignification rate constants for all experiments. All biodegraded samples provided higher delignification rate constants than the undecayed control (2.0 × 10⁻²min⁻¹ for the undecayed control and, for example, 14.2 × 10⁻²min⁻¹ for the sample decayed by Trametes versicolor for 2.5 months). Biodegraded samples also presented significantly increased xylan removal rates. The type of biodegradation affected the behavior of wood samples under organosolv pulping. The highest delignification and xylan removal rate constants were observed in the sample decayed by T versicolor for 2.5 months (17% weight loss). However, high delignification and xylan removal rate constants were also observed in the sample decayed by Punctularia artropurpurascens for only 0.5 months (1.2% weight loss). Data obtained from a single fungal species pretreatment or data from all fungal pretreatments indicated that there is no clear correlation between the delignification constants and the wood weight or component losses. This lack of correlation suggested that the structure of residual polymers in decayed wood affects the delignification process in the organosolv pulping more than the removal extent of each individual component. © 2000 Society of Chemical Industry     

Lignin‐based polycondensation resins for wood adhesives

Lignin‐based wood adhesives are obtained that satisfy the requirements of relevant international standards for the manufacture of exterior‐grade wood particleboard. Formulations based on low molecular mass lignin and presenting an increase in the relative proportion of reactive points yield better results than the higher molecular mass lignin used in the past. These lignins allow a higher proportion of hydroxymethylation during preparation of methylolated lignins. These lignin‐based adhesives also yield acceptable results at particleboard pressing times that are sufficiently low to be of industrial significance. Lignin‐based wood adhesives, in which a nonvolatile nontoxic aldehyde (glyoxal) is substituted for formaldehyde in their preparation, are prepared and tested for application to wood panels such as particleboard. The adhesives yield good internal bond strength results for the panels, which are good enough to comfortably pass relevant international standard specifications for exterior‐grade panels. The adhesives also show sufficient reactivity to yield panels in press times comparable to that of formaldehyde‐based commercial adhesives. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1690–1699, 2007     

13C‐NMR, 13C‐13C gCOSY,and ESI‐MS characterization of ether‐bridged condensation products in N,N′‐dimethylurea‐formaldehyde systems

The reaction of urea with formaldehyde is the basis for the production of urea‐formaldehyde (UF) resins which are widely applied in the wood industry. The presence of ether‐bridged condensation products in the UF resin reaction system is an open question in the literature. It is addressed in the present work. The N,N′‐dimethylurea‐formaldehyde model system was studied since it is chemically similar to the UF resin reaction system but allows for a simple elucidation of all reaction products. It was analyzed by ¹³C‐NMR spectroscopy and ESI‐MS. In corresponding NMR and MS spectra, peaks due to methoxymethylenebis(dimethyl)urea and its hemiformal were observed. ¹³C‐¹³C gCOSY analysis was conducted using labeled ¹³C‐formaldehyde. The correlation spectra showed evidence for an ether‐bridged compound and mass spectra exhibited peaks agreeing with labeled methoxymethylenebis(dimethyl)urea and its hemiformal. Methoxymethylenebis(dimethyl)urea was characterized in N,N′‐dimethylurea‐formaldehyde systems in acidic and slightly basic media. As urea is very similar to N,N′‐dimethylurea, the results of this work strengthen the assumption that ether‐bridged condensation products are likely to form in UF resins. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and blood compatibility of phosphorylcholine‐bonded O‐butyrylchitosan

2‐Methacryloyloxyethyl phosphorylcholine (MPCE) was synthesized using phosphorus trichloride, ethylene glycol, 2‐hydroxyethyl methacrylate and triethylamine, and then used in the preparation of O‐butyrylchitosan‐bonded MPCE (MPCE–BCS) by Michael addition of MPCE to amino groups of O‐butyrylchitosan. The structures of MPCE and MPCE–BCS were characterized by FTIR and ¹H NMR. The blood‐compatibility of MPCE–BCS was evaluated by means of blood clotting and platelet adhesion assays. The blood‐clotting assay indicated that O‐butyrylchitosan was haemocompatible. Both the blood‐clotting assay and platelet adhesion assay confirmed that MPCE–BCS had excellent antithrombogenicity. © 2003 Society of Chemical Industry     

Structure of resorcinol,phenol, and furan resins by MALDI‐TOF mass spectrometry and 13C NMR

The structure of traditional, linear phenol–resorcinol–formaldehyde (PRF) resins, urea‐branched PRF resins, and phenol–resorcinol–furfural (PRFuran) resins has been investigated in depth by both matrix‐assisted laser desorption/ionization time of flight (MALDI‐TOF) mass spectroscopy and ¹³C NMR. The structure of a variety of oligomers has been obtained, and the structures present in each of the three types of resins related to the very different percentages of resorcinol needed for their equal performance as adhesives. The oligomers type and species distribution appeared very different for each case. PRF resins performance is improved by maximizing either the proportion of resorcinol‐containing oligomers or methylol‐groups containing oligomers, even without any resorcinol, or both. It is equally obtained by the minimization of the relative proportion of the low reactivity Phenol (CH₂ Phenol) species in which resorcinol is not present, this being the most important parameter. This can be obtained by more effective use of the resorcinol by just modifying the resin manufacturing procedure. This parameter instead does not appear to be determinant in PRFuran resins. In these, it is the higher molecular weight of furfural in relation to formaldehyde that engenders for the same manufacturing procedure a correspondingly lower proportion of resorcinol in the resin. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2665–2674, 2004     

Formic acid/acetone‐organosolv pulping of white‐rotted Pinus radiata softwood

Organosolv pulping of fungally pretreated samples of Pinus radiata was evaluated. A screening study using five white‐rot fungi indicated that Ceriporiopsis subvermisopora and Punctularia artropurpurascens were the most selective ones for lignin degradation. These fungi were further cultured in bioreactors containing 2.5 kg of wood chips. Fungally‐pretreated samples were delignified by formic acid/acetone (7:3) at 150 °C. Pulping kinetics and strength properties of the resulting unbleached pulps were evaluated. Delignification rates and xylan solubilization rates were higher for the decayed samples than for the undecayed control, except for the sample biotreated with P artropurpurascens for 30 days. C subvermispora proved appropriate for treating the wood samples before organosolv pulping, since pretreatment with this fungus resulted in faster wood delignification and pulps with lower residual lignin. Increases in tensile index ranging from 3% to 22% were observed for most pulps prepared from biotreated samples, independently both of the fungal species used in the pretreatment and of the extent of the wood biodegradation expressed as wood weight loss. However, tear and burst indexes and brightness were lower than or similar to those of pulps prepared from the undecayed control. © 2000 Society of Chemical Industry     

Influence of acrylamide copolymerization of urea–formaldehyde resin adhesives to their chemical structure and performance

To lower the formaldehyde emission of wood‐based composite panels bonded with urea–formaldehyde (UF) resin adhesive, this study investigated the influence of acrylamide copolymerization of UF resin adhesives to their chemical structure and performance such as formaldehyde emission, adhesion strength, and mechanical properties of plywood. The acrylamide‐copolymerized UF resin adhesives dramatically reduced the formaldehyde emission of plywood. The ¹³C‐NMR spectra indicated that the acrylamide has been copolymerized by reacting with either methylene glycol remained or methylol group of UF resin, which subsequently contributed in lowering the formaldehyde emission. In addition, an optimum level for the acrylamide for the copolymerization of UF resin adhesives was determined as 1%, when the formaldehyde emission and adhesion strength of plywood were taken into consideration. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Engineering biomass into formaldehyde‐free phenolic resin for composite materials

The use of formaldehyde to prepare phenol‐formaldehyde (PF) resins is one of the primary challenges for the world‐wide PF industry with respect to both sustainability and human health. This study reports a novel one‐pot synthesis process for phenol‐5‐hydroxymethylfurfural (PHMF) resin as a formaldehyde‐free phenolic resin using phenol and glucose, and the curing of the phenolic resin with a green curing agent organosolv lignin (OL) or Kraft lignin (KL). Evidenced by ¹³C NMR, the curing mechanism involves alkylation reaction between the hydoxyalkyl groups of lignin and the ortho‐ and para‐carbon of PHMF phenolic hydroxyl group. The curing kinetics was studied using differential scanning calorimetry and the kinetic parameters were obtained. The OL/KL cured PHMF resins were tested in terms of thermal stability, and mechanical properties for their applications in fiberglass reinforced composite materials. The results obtained demonstrated that OL/KL can be promising curing agents for the PHMF resins. © 2015 American Institute of Chemical Engineers AIChE J, 61: 1275–1283, 2015     

Homogeneous graft copolymerization of chitosan with butyl acrylate by γ‐irradiation via a 6‐O‐maleoyl‐N‐phthaloyl‐chitosan intermediate

The graft copolymerization of butyl acrylate (BA) onto chitosan was tried via a new protection‐graft‐deprotection procedure. About 6‐O‐maleoyl‐N‐phthaloyl‐chitosan was synthesized and characterized by Fourier transform infrared spectra analysis (FT‐IR) and ¹H‐NMR. Because the intermediate 6‐O‐maleoyl‐N‐phthaloyl‐chitosan was soluble in organic solvents, the graft copolymerization was carried out in a homogeneous system. Grafting was initiated by γ‐irradiation. The graft extent was dependent on the irradiation dose and the concentration of BA monomer, and copolymers with grafting above 100% were readily prepared. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 489–493, 2006     

Preparation of artificial wood films with controlled biodegradability

Artificial wood films containing cellulose, xylan, and lignin were easily prepared by the dissolution of wood components in 1‐ethyl‐3‐methylimidazolium acetate followed by reconstitution with distilled water. The composition and characteristics of wood films were highly controllable and predictable through the variation of the concentration of each component in the wood solution. The water vapor solubility of the wood films was increased when the xylan content was increased and the content of lignin was decreased. The biodegradability of the artificial wood films was investigated with cellulase from Trichoderma viride. The relative degradability of the wood film prepared with 5% cellulose and 5% lignin was 42%, whereas that of the wood film made with 5% cellulose and 5% xylan was 189%. The biodegradability of cellulose in the wood films correlated well with the content of xylan and lignin, and it was enhanced when the xylan content was increased and the content of lignin was decreased. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42109.     

Ion exchange resins from phenol/formaldehyde resin‐modified lignin

Phenol/formaldehyde resin, commonly sulfonated, is used as ion exchanger. Lignin, which is the phenolic polymer matrix in wood, was isolated from olive stone biomass by alkaline hydrolysis of weak ether bonds (Kraft lignin, KRL). It was then hydroxymethylated (KRLH) with an aqueous solution of formaldehyde. Novolac resin (N) was synthesized from phenol and formaldehyde under acidic conditions. KRL or KRLH was incorporated into phenol/formaldehyde during polymerization (N‐KRL, N‐KRLH). The products of polymerization (N, N‐KRL and N‐KRLH) were sulfonated with concentrated H₂SO₄ (1:3 w/w as typical proportion according to literature or 1:6 w/w as an excess of H₂SO₄) and then cross‐linked with formaldehyde. The different products were characterized by IR spectroscopy, swelling in ethanol, acetone and in an aqueous solution of 1 N NaOH. The ion‐exchange capacity, the moisture retention capacity and the titration curves of the sulfonated and cured products were determined. The ion‐exchange capacity and the uptake of metal ions (mainly Co²⁺ and Cu²⁺) detected by atomic absorption spectroscopy, on the sulfonated materials, prepared in an excess of H₂SO₄, is higher for N‐KRL and N‐KRLH than for N and it takes place at the same rate or faster. The latter shows a medium acidic behaviour according to the titration curves, in contrast with the sulfonated N‐KRLH and N‐KRL which show a strongly acidic behaviour. © 2001 Society of Chemical Industry     

Comparative study of three lignin fractions isolated from mild ball‐milled Tamarix austromogoliac and Caragana sepium

Six lignin fractions from mild ball‐milled Tamarix austromogoliac (TA) and Caragana sepium (CS) were sequentially isolated with 80% dioxane containing 0.05M HCl at 75°C for 4 h, 50% aqueous ethanol containing 1M triethylamine at 70°C for 4 h, and 8% aqueous NaOH at 45°C for 3 h. The results showed that the successive treatments made it possible to isolate lignin from wood with a high yield and purity, in which 89.4 and 90.6% of the original lignin from TA and CS were released, respectively. The lignin fractions isolated with the three‐step method were analyzed with Fourier transform infrared, ¹H‐ and ¹³C‐NMR, alkaline nitrobenzene oxidation, and gel permeation chromatography. It was found that the three lignin fractions isolated from TA were rich in syringyl units, and the molar ratio of the relatively total moles of vanillin, vanillic acid, and acetovanillin to the relatively total moles of syringaldehyde, syringic acid, and acetosyringone decreased from 1: 2.6 to 1 : 3.2 to 1: 3.6 in the lignin preparations, whereas this ratio in the corresponding lignin fractions isolated from CS was found to be 1.4 : 1, 1.1 : 1, and 1 : 1.4, respectively. More importantly, the results revealed that the sequential extractions of the mild ball‐milled TA and CS with 80% acidic dioxane, 50% alkaline ethanol, and 8% aqueous NaOH under the conditions used did not significantly cleave the β–O‐4 and α–O‐4 linkages in lignin macromolecules. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The isolation and characterization of lignin of kenaf fiber

In this article, milled wood lignin (MWL) was isolated and purified from retted kenaf fiber, the lignin obtained was characterized by elemental analysis, FTIR, ¹H‐NMR, and ¹³C‐NMR spectroscopy. The C₉ formula is calculated for kenaf fiber MWL as C₉H_9.32O_3.69(OCH₃)_1.30. The spectra of FTIR, ¹H‐NMR, and ¹³C‐NMR show the kenaf fiber lignin to be of the G/S type with high proportion of syringyl (S) unit. The numbers of phenolic and aliphatic hydroxyl groups in the kenaf fiber MWL are estimated to be 0.14 and 1.31, respectively, per C₉ unit. The OH_aliph is 90.3% in total numbers of hydroxyl groups of kenaf fiber MWL, and the OH_ph is 9.7%. It is evident that the β‐O‐4 structures are mainly linkage in the MWL of kenaf fiber, which contain more erythro stereochemistry type in β‐O‐4 units than thero stereochemistry type. In general, the characteristics of lignin of kenaf fiber are similar to that of hardwood. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis of palm oil‐based polyester polyol for polyurethane adhesive production

Palm oil‐based polyester polyol is synthesized by ring opening reaction on epoxidized palm olein by phthalic acid. The reaction is carried out in a solvent free and noncatalyzed condition with the optimal reaction condition at 175°C for 5 h reaction time. The physical state of the product is a clear bright yellowish liquid with low viscosity value of 5700–6700 cP at 25°C and pour point of 15°C. The chemical structure and molecular weight of the polyester polyol were characterized by FTIR, ¹H‐NMR, ¹³C‐NMR, and GPC. The optimal polyol with molecular weight of 36,308 dalton and hydroxyl value of 78.17 mg KOH/g sample was reacted with polymeric 4,4′‐methylene diphenyl diisocyanate (pMDI) at isocyanate index of 1.3 to produce polyurethane adhesive. The lap shear strength of the polyurethane adhesive showed two times higher than the commercial wood adhesives. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39967.     

Mechanistic insights into methanol‐to‐olefin reaction on an α‐Mn2O3 nanocrystal catalyst

The synthesis and utilization of an α‐Mn₂O₃ nanocrystal catalyst for methanol‐to‐olefin reaction is described. A methanol conversion of 35% and a maximum selectivity of 80% toward ethylene were obtained at 250^°C. In particular, formaldehyde, a primary intermediate for the reaction, was used to produce ethylene via a coupling reaction. A conversion of 45% and a selectivity of 66% to ethylene were achieved at 150^°C in a formaldehyde stream. In situ diffuse reflectance infrared Fourier transform spectra reveal the formation of the surface CH₂‐containing species during reaction, which implies that the main pathway for formaldehyde coupling is probably through interactions of those intermediates. In addition, the weakly adsorbed oxygen on the α‐Mn₂O₃ nanocrystal surface was found to play an important role in this reaction. © 2012 American Institute of Chemical Engineers AIChE J, 2012