Preparation and flame retardancy of polystyrene nanocomposites based on layered double hydroxides

Various layered double hydroxides (LDHs), including MgAl, CoAl, NiAl, and ZnAl‐LDHs, were synthesized and modified using sodium dodecyl benzene sulfonate. Nonhalogen flame‐retardant PS/LDHs nanocomposites were prepared via melt mixing method. The structure of PS/LDHs nanocomposites was investigated by Fourier‐transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD) pattern technique, and scanning electronic microscope. Results from XRD indicated that intercalated/exfoliated structure was achieved in the polystyrene matrix. Dynamic mechanical thermal analysis suggested that the storage modulus and T _g for the PS/LDHs nanocomposites was efficiently improved. Thermal and flammability properties of PS nanocomposites were investigated using thermogravimetry and cone calorimetry. Thermal analysis was evaluated and the prepared nanocomposites showed slightly lower thermal stability probably due to the presence of LDH, which starts to decompose at a lower temperature. Compared with neat PS, the peak heat release rate of PS/MgAl and PS/ZnAl‐LDHs nanocomposites filled with 5 wt% LDHs is reduced by 7% and 12%, respectively. Among all LDHs, MgAl, and ZnAl‐LDHs had a better smoke suppression effect with a reduction of peak smoke production rate and CO release rate of 37% and 44%, respectively. POLYM. COMPOS., 38:1680–1688, 2017. © 2015 Society of Plastics Engineers     

Kinetics of thermal degradation of nanometer calcium carbonate/linear low‐density polyethylene nanocomposites

To improve the thermal properties of linear low‐density polyethylene (LLDPE), the CaCO₃/LLDPE nanocomposites were prepared from nanometer calcium carbonate (nano‐CaCO₃) and LLDPE by melt‐blending method. A series of testing methods such as thermogravimetry analysis (TGA), differential thermogravimetry analysis, Kim‐Park method, and Flynn‐Wall‐Ozawa method were used to characterize the thermal property of CaCO₃/LLDPE nanocomposites. The results showed that the CaCO₃/LLDPE nanocomposites have only one‐stage thermal degradation process. The initial thermal degradation temperature T₀ increasing with nano‐CaDO₃ content, and stability of LLDPE change better. The thermal degradation activation energy (E_a) is different for different nano‐CaCO₃ content. When the mass fraction of nano‐CaCO₃ in nanocomposites is up to 10 wt %, the nanocomposite has the highest thermal degradation E_a, which is higher (28 kJ/mol) than pure LLDPE. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis of exfoliated PP/LDH nanocomposites via melt‐intercalation: Structure,thermal properties,and photo‐oxidative behavior in comparison with PP/MMT nanocomposites

Exfoliated polypropylene (PP)/layered double hydroxide (LDH) nanocomposites have been successfully synthesized via melt‐intercalation. Their structure, thermal properties, and photo‐oxidative behavior have been characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), dynamic mechanical thermal analysis (DMA), X‐ray photoelectron spectroscopy (XPS), and Fourier transform infrared (FTIR) spectrum. TGA and DMA data show that the PP/LDH nanocomposites have enhanced thermal stability compared with virgin PP and corresponding PP/montmorillonites (MMT) nanocomposites, especially in high temperature range during the thermal decomposition of the samples. XPS and FTIR results give positive evidence that the photo‐oxidation mechanism of PP in the PP/LDH materials is not modified compared with that of virgin PP. However, photo‐oxidation rate of PP/LDH materials is much lower than that of PP and PP/MMT samples, indicating that the PP/LDH nanocomposites have better UV‐stability. POLYM. ENG. SCI. 46:1153–1159, 2006. © 2006 Society of Plastics Engineers     

Polymer nanocomposites using zinc aluminum and magnesium aluminum oleate layered double hydroxides: Effects of LDH divalent metals on dispersion, thermal, mechanical and fire performance in various polymers

Oleate-containing layered double hydroxides of zinc aluminum (ZnAl) and magnesium aluminum (MgAl) were used to prepare nanocomposites of polyethylene, poly(ethylene-co-butyl acrylate) and poly(methyl methacrylate). The additives and/or their polymer composites were characterized by X-ray diffraction, FTIR, elemental analysis, thermogravimetric analysis, mechanical testing, and cone calorimetry. The unusual packing of the monounsaturated oleate anions in the gallery of these LDHs facilitates the dispersion of these nanomaterials. The inorganic LDH protects the polymer from thermal oxidation, shown by enhancement of the thermal and fire properties of the corresponding polymer nanocomposites. There is a qualitative difference in the morphology of the two LDHs in PE and PMMA. ZnAl is better dispersed in PE while MgAl is better dispersed in PMMA. The zinc-containing material led to a large reduction in the peak heat release rate in polyethylene, while the magnesium-containing material led to enhancement of the fire properties of the more polar poly(methyl methacrylate). These fire properties are consistent with the morphological differences. Neither of these LDHs shows efficacy with poly(ethylene-co-butyl acrylate), which indicates a selective interaction between the LDH and the various polymers.     

Preparation and properties of polyethylene/montmorillonite nanocomposites formed via ethylene copolymerization

BACKGROUND: In situ formation of polyethylene/clay nanocomposites is one of the prevalent preparation methods that include also solution blending and melt blending with regard to process simplification, economy in cost, environment protection and marked improvement in the mechanical properties of the polymeric matrix. In the work reported here, the preparation of linear low‐density polyethylene (LLDPE) and fabrication of polymer/clay nanocomposites were combined into a facile route by immobilizing pre‐catalysts for ethylene oligomerization on montmorillonite (MMT). RESULTS: [(2‐ArN?C(Me))₂C₅H₃N]FeCl₂ (Ar = 2,4‐Me₂(C₆H₃)) was supported on MMT treated using three different methods. The MMT‐supported iron complex together with metallocene compound rac‐Et(Ind)₂ZrCl₂ catalyzed ethylene to LLDPE/MMT nanocomposites upon activation with methylaluminoxane. The oligomer that was formed between layers of MMT promoted further exfoliation of MMT layers. The LLDPE/MMT nanocomposites were highly stable upon heating. Detailed scanning electron microscopy analysis revealed that the marked improvement in impact strength of the LLDPE/MMT nanocomposites originated from the dispersed MMT layers which underwent cavitation upon impact and caused plastic deformation to absorb most of the impact energy. In general, the mechanical properties of the LLDPE/MMT nanocomposites were improved as a result of the uniform dispersion of MMT layers in the LLDPE matrix. CONCLUSION: The use of the MMT‐supported iron‐based diimine complex together with metallocene led to ethylene copolymerization between layers of MMT to form LLDPE/MMT nanocomposites. The introduction of exfoliated MMT layers greatly improved the thermal stability and mechanical properties of LLDPE. Copyright © 2009 Society of Chemical Industry     

Thermal stability and dynamic mechanical behavior of exfoliated graphite nanoplatelets‐LLDPE nanocomposites

The objective of this research was to investigate thermal stability and dynamic mechanical behavior of Exfoliated graphite nanoplatelets (xGnP™)‐Linear Low‐Density Poly Ethylene (LLDPE) nanocomposites with different xGnP loading content. The xGnP‐LLDPE nanocomposites were fabricated by solution and melt mixing in various screw rotating systems such as co‐, counter‐, and modified‐corotating. The storage modulus (E′) of the composites at the starting point of −50°C increased as xGnP contents increased. E′ of the nanocomposite with only 7 wt% of xGnP was 2.5 times higher than that of the control LLDPE. Thermal expansion and the coefficient of thermal expansion of xGnP‐loaded composites were much lower than those of the control LLDPE in the range of 45–80°C (299.8 × 10⁻⁶/°C) and 85–100°C (365.3 × 10⁻⁶/°C). Thermal stability of the composites was also affected by xGnP dispersion in LLDPE matrix. The xGnP‐LLDPE nanocomposites by counter‐rotating screw system showed higher thermal stability than ones by co‐rotating and modified‐co‐rotating system at 5 wt% and 12 wt% of xGnP. xGnP had a great effect on high thermal stability of xGnP‐LLDPE composites to be applied as tube and film for electrical materials. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Effect of trace chloride on the char formation and flame retardancy of the LLDPE filled with NiAl‐layered double hydroxides

Layered double hydroxides (LDHs) have received intensive attentions for the potential as flame retardants of polyolefin. In the work, trace amounts of chloride were investigated for their synergistic effects on the char formation and flame retardancy of the linear low‐density polyethylene (LLDPE) filled with NiAl‐LDHs. Results showed that 0.5 wt% of NH₄Cl incorporation enabled the char yield of 20%LDH/LLDPE (20 wt% of NiAl‐LDH) increase from 10.4% to 49.6%. Other chlorides likewise offered significant increase in the char yield of 20%LDH/LLDPE. With the flame‐retardant measurements of cone calorimeter and limiting oxygen index device, it is revealed that the flame retardancy of LLDPE filled with NiAl‐LDHs could be greatly improved when trace amounts of NH₄Cl were further introduced. Thermal stability analysis illustrated that the presence of NiAl‐LDHs or NH₄Cl all had positive effects on the thermal stability of LLDPE, in which the chlorides influenced the LLDPE thermal stability via direct participation in the degradation of LLDPE. The synergetic mechanism analysis reveals that the introduction of chloride enabled the LLDPE decomposed products have more tendency to grow carbon nanotubes with the presence of NiAl‐LDH catalysts. Finally, the mechanical properties of LLDPE filled with NiAl‐LDHs and NH₄Cl were also investigated.     

Characterization of linear low-density polyethylene and halloysite nanotube (LLDPE/HNT) composites based on two-roll calendering melt fabrication

In preparation of polymer nanocomposites, achieving good mixing and uniform distribution of nanofillers is highly desired for property enhancement. Polyethylene (PE) and its nanocomposite with halloysite nanotubes (HNTs) possesses a myriad of potentials for advanced engineering properties. A high nanoparticle loading is preferred to capitalize the nano-reinforcement, thermal, and barrier properties. The capability of a two-roll calendaring machine to disperse HNT particles into a linear low-density polyethylene (LLDPE) matrix at elevated processing temperatures was assessed. Morphological, thermal, mechanical, and rheological behavior of prepared nanocomposites were characterized. A homogeneous distribution of HNTs in concentrations up to 5 wt.% was evidenced by SEM analysis. TGA showed the 10 wt.% composite exhibited an overall outstanding thermal stability. DSC analysis revealed the 30 wt.% sample has the highest T_m and T_c, and the %crystallinity did not change much due to HNT incorporation for all samples. DMA showed the storage and loss moduli increased with increase in HNT loadings. The effect of loading HNTs into the LLDPE matrix on T_g was minimal, implying that LLDPE and HNTs are quite compatible. The results demonstrated that the two-roll mill fabrication method can efficiently keep HNT particles unagglomerated and disperse them evenly into the LLDPE matrix.     

A solution blending route to ethylene propylene diene terpolymer/layered double hydroxide nanocomposites

Ethylene propylene diene terpolymer (EPDM)/MgAl layered double hydroxide (LDH) nanocomposites have been synthesized by solution intercalation using organically modified LDH (DS-LDH). The molecular level dispersion of LDH nanolayers has been verified by the disappearance of basal XRD peak of DS-LDH in the composites. The internal structures, of the nanocomposite with the dispersion nature of LDH particles in EPDM matrix have been studied by TEM and AFM. Thermogravimetric analysis (TGA) shows thermal stability of nanocomposites improved by ≈40 °C when 10% weight loss was selected as point of comparison. The degradation for pure EPDM is faster above 380 °C while in case of its nanocomposites, it is much slower.     

Synthesis and characterization of polystyrene/layered double‐hydroxide nanocomposites via in situ emulsion and suspension polymerization

Polystyrene (PS)/ZnAl layered double‐hydroxide (LDH) nanocomposites were synthesized via in situ emulsion and suspension polymerization in the presence of N‐lauroyl‐glutamate surfactant and long‐chain spacer and characterized with elemental analysis, Fourier transform infrared spectrum, X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis. The XRD and TEM results demonstrate that the exfoliated ZnAl–LDH layers were well dispersed at molecular level in the PS matrix. The completely exfoliated PS/LDH nanocomposites were obtained even at the 20 and 10 wt % LDH loadings prepared by emulsion polymerization and suspension polymerization, respectively. The PS/LDH nanocomposites with a suitable amount of LDH showed apparently enhanced thermal stability. When the 50% weight loss was selected as a comparison point, the decomposition temperature of the exfoliated PS/LDH sample prepared by emulsion polymerization with a 5 wt % LDH loading was about 28°C higher than that of pure PS. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3758–3766, 2006     

Synthesis and Characterization of Core-shell ZrO2/PAAEM/PS Nanoparticles

This work demonstrates the synthesis of core-shell ZrO₂/PAAEM/PS nanoparticles through a combination of sol–gel method and emulsifier-free emulsion polymerizaiton. By this method, the modified nanometer ZrO₂ cores were prepared by chemical modification at a molecular level of zirconium propoxide with monomer of acetoacetoxyethylmethacrylate (AAEM), and then copolymerized with vinyl monomer to form uniform-size hybrid nanoparticles with diameter of around 250 nm. The morphology, composition, and thermal stability of the core-shell particles were characterized by various techniques including transmission electron microscopy (TEM), X-ray diffractometer (XRD), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and thermal-gravimetry analyzer (TGA). The results indicate that the inorganic–organic nanocomposites exhibit good thermal stability with the maximum decomposition temperature of ~447 °C. This approach would be useful for the synthesis of other inorganic–organic nanocomposites with desired functionalities.     

Ag/αFe2O3-rGO novel ternary nanocomposites: Synthesis,characterization, and photocatalytic activity

In this research, novel ternary Ag/αFe₂O₃-rGO nanocomposites with various contents of GO were synthesized via a facile one-pot hydrothermal method. Ag/αFe₂O₃-rGO nanocomposites were characterized by X-ray diffraction (XRD), Raman spectroscopy, field emission scanning electron microscopy (FESEM), energy-dispersive X-ray spectrometer (EDX), photoluminescence (PL) spectroscopy, and Fourier transform infrared (FTIR). The results showed that hematite nanoparticles and Ag nanoparticles were well decorated on the graphene surface. Photocatalytic activity of Ag/αFe₂O₃-rGO ternary nanocomposites and pure Ag/αFe₂O₃ was investigated for photodegradation of Congo red dye solution as a model pollutant under UV light irradiation. The ternary nanocomposite with 1.8?mg/ml GO aqueous solution concentration shows higher degradation efficiency under UV light irradiation than the pure Ag/αFe₂O₃ and the nanocomposites with other GO aqueous solution concentrations. It was observed that the adsorption of the dyes on the nanocomposites surface is dependent on the graphene content due to a decrease in the recombination rate, particles size, and increase charge carrier transfer. The results show that the Ag/αFe₂O₃-rGO nanocomposite can be used as an excellent photocatalytic material for degradation of Congo red dye in wastewater. A possible photocatalytic mechanism was proposed for degradation of Congo red dye.     

Influence of nanozirconia on the thermal stability of poly(methyl methacrylate) prepared by in situ bulk polymerization

Nanozirconia (nano‐ZrO₂) was prepared by the sol–gel method and incorporated into poly(methyl methacrylate) (PMMA) by the in situ bulk polymerization of methyl methacrylate. The structure of the nano‐ZrO₂ was confirmed by X‐ray diffraction (XRD), transmission electron microscopy, and Fourier transform infrared (FTIR) spectroscopy. The structure of the nano‐ZrO₂ nanocomposites were studied by differential scanning calorimetry, FTIR spectroscopy, XRD, and scanning electron microscopy, and the results show that there were interactions between the nanoparticles and the polymer. The influence of the nano‐ZrO₂ on the thermal stability of PMMA was investigated by thermogravimetric analysis (TGA). The results indicate that nano‐ZrO₂ enhanced the thermal stability of the PMMA/nano‐ZrO₂ nanocomposites. The effects of the heating rate in dynamic measurements (5–30°C/min) on kinetic parameters such as apparent activation energy (E_a) in TGA both in nitrogen and air were investigated. The Kissinger method was used to determine E_a for the degradation of pure PMMA and the PMMA/nano‐ZrO₂ nanocomposites. The kinetic results show that the values of E_a for the degradation of the nanocomposites were higher than that of pure PMMA in air. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

New strategy for preparation of LLDPE nanocomposites through tandem catalytic system

Tandem catalytic system composed of the ethylene trimerization catalyst CrCl₃/bis(2-butylsulfanyl-ethyl)amine) (SNS) ( I ) and the ethylene copolymerization catalyst zirconocene dichloride ( II ) has been introduced for preparation of linear low-density polyethylene (LLDPE). The catalytic behavior of the novel catalyst ( I ) activated by modified methyl aluminoxane was tested that afforded 1-hexene (1-C₆) with the activity of 141,370 g 1-C₆/mol-Cr h. The butyl branches in the polymers prepared by tandem catalysis method were determined utilizing Fourier transform infrared (FTIR) spectroscopy for the first time. The higher Cr/Zr molar ratio led to increasing the butyl content within the prepared copolymer up to 10.38 butyl branches per 1000 C in the polymer chain. LLDPE nanocomposites having different types of nanofillers (TiO₂, Santa Barbara Amorphous-15, and Fe₃O₄ magnetic nanoparticles) were prepared and analyzed by FTIR, scanning electron microscopy (SEM), differential scanning calorimetry, and thermogravimetric analysis. Increasing the sonication time up to 60 min enhanced the nanoparticles dispersion in the polymeric matrix. SEM images of the nanocomposites with various amounts of nanofillers, showed the best dispersion of the nanofillers in the presence of 50 mg nanofiller in toluene solvent. The presence of the nanofillers also increased the hydrophilicity of the polymer surface. Antibacterial activity against Gram-negative bacteria was also observed for the prepared nanocomposites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47497.     

Effect of montmorillonoite modification and maleic anhydride‐grafted polypropylene on the microstructure and mechanical properties of polypropylene/montmorillonoite nanocomposites

Two types of modified montmorillonite (MMT) were achieved using octadecylamine as the modifying agent by the methods of dry process and wet route. Polypropylene (PP)/MMT nanocomposites were prepared using the melt mixing technique and employing maleic anhydride‐grafted polypropylene (PP‐MA) as the compatibilizer. The modification of montmorillonite was characterized by fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), and scanning electron microscope (SEM). The effect of MMT modification and PP‐MA on the microstructure and properties of PP/MMT nanocomposites was investigated by SEM, differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and polarizing microscopy. The results show that organic montmorillonite modified by wet process (WOMMT) has a large d‐spacing increment; whereas montmorillonite modified by dry process (DOMMT) shows little d‐spacing increment. Furthermore, the mechanical properties of composites incorporating WOMMT are better than that containing DOMMT. As a third component, the addition of PP‐MA benefits the formation of exfoliated structure and the dispersion of MMT in PP matrix, and hence, enhances the physical properties of the nanocomposite. With the presence of PP‐MA, the highly dispersed MMT increases the number of spherulite crystals, enhances the melting enthalpy, improves the thermal stability, and induces the desired tiny crazes more effectively. MMT increases the storage modulus (E′) and glass‐transition temperature (T_g) of PP because of the stiffness of MMT layers, but PP‐MA decreases them owing to its high melt flow index, both of which were in favor of improving the physical properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3952–3960, 2013     

Synthesis of montmorillonite/polystyrene nanocomposites in supercritical carbon dioxide

Monomer styrene and initiator N,N′‐azobis(isobutyronitrile) were impregnated into montmorillonite (MMT) galleries using supercritical CO₂ at 35°C and 12.0 MPa, after thermal polymerization of monomer at 65°C, resulting in MMT/polystyrene nanocomposites. The morphology and structure of the products were characterized by FTIR, powder X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results indicate that MMT is dispersed in the composite with intercalated and exfoliated structures, enhancing the thermal stability of nanocomposites. Changing the soaking time and the content of MMT in the supercritical solution during the impregnating process can control the exfoliated extent of MMT. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1194–1197, 2004     

Synthesis of conducting polyaniline‐montmorillonite nanocomposites via inverse emulsion polymerization in supercritical carbon dioxide

A new inverse emulsion polymerization and intercalation procedure in supercritical carbon dioxide (SCCO₂) was initially employed to synthesize polyaniline‐montmorillonite (PANI‐MMT) nanocomposites. The effect of chemical groups in MMT galleries on intercalation in SCCO₂ was investigated. The MMTs modified by different organic cationic surfactants were incorporated into the composite particles, and in unintercalated, partially delaminated or fully exfoliated state. The aminated MMT or fluorinated MMT were utilized to prepare conducting PANI‐MMT nanocomposites with highly concentrated (12–25 wt% loading to monomer), fully exfoliated MMT platelets in SCCO₂. The structure and morphology of PANI‐MMT nanocomposites were characterized by Fourier transform infrared spectroscopy (FTIR), X‐ray powder diffraction pattern (XRD), and transmission electron microscope (TEM). Thermogravimetry analysis (TGA) was performed to demonstrate the enhancement of thermal stability of the composites. SCCO₂ was shown to be more effective for impregnation, disaggregation and exfoliation of MMTs than isooctane, which indicates that SCCO₂ is an alternative solvent for synthesis of some intercalated composite materials, not only based on the environmental friendly characteristic of SCCO₂, but also owing to that SCCO₂ can play an important role in intercalative polymerization. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Non-isothermal degradation kinetics of virgin linear low density polyethylene (LLDPE) and biodegradable polymer blends

The thermal degradation kinetics of several polymers, including biodegradable blends were investigated in non-isothermal thermogravimetry using several analytical methods. Virgin linear low density polyethylene (LLDPE) and LLDPE blends with polystarch-N (PSN), a prodegradant starch additive material used in 20 and 40 wt%., were investigated to determine the degradation behaviour of such materials in pyrolysis conditions. The results were compared to those obtained with virgin low (LDPE) and high density polyethylene (HDPE). An analytical solution model was also developed to assess the two degradation steps of the biodegradable blends which enabled the assessment of the apparent activation energy (E_a) of each material in the blend on its own based on the initial and final degradation temperatures. It was observed that the thermal behaviour and E_a value didn’t change significantly with the increase of biodegradable prodegradant, which shows that biodegradable blends can be treated with similar conditions regardless of the content of the biodegradable masterbatch present in the blend.     

Polylactide/transition metal ion modified montmorillonite nanocomposite—a critical evaluation of mechanical performance and thermal stability

Polylactide (PLA) nanocomposite was prepared by melt blending of PLA and transition metal ion (TMI) adsorbed montmorillonite (MMT). PLA nanocomposite was characterized for mechanical performance, and the results revealed that the tensile modulus, flexural modulus, and impact strength were increased marginally. The nanocomposite was optimized at 5 wt% of TMI‐modified MMT (TMI‐MMT) loading. Thermogravimetric analysis displayed increase in onset of degradation temperature, and differential scanning calorimetry showed marginal increase in glass transition temperature (T_g) and melting temperature (T_m) in case of PLA nanocomposites, when compared with virgin PLA. The flammability testing of nanocomposites indicated good fire retardance characters. X‐ray diffraction patterns of TMI‐MMT and the corresponding nanocomposites indicated an intercalation of the metal ions into the clay interlayer. Fourier transform infrared spectroscopy analysis indicate formation of [Zn(EDA)₂]²⁺ and [Cu(EDA)₂]²⁺ complexes in the MMT interlayer. Dynamic mechanical analysis shows increase in glass transition temperature (T_g) and storage modulus (E′) in case of PLA nanocomposites reinforced with 5 wt% modified MMT. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Preparation of Cu/OMMT/LLDPE nanocomposites and synergistic effect study of two different nano materials in polymer matrix

Cu/OMMT (organo-montmorillonite)/LLDPE (linear low-density polyethylene) nanocomposites were prepared via melt mixing combined with melt extruding process. X-ray diffraction (XRD), Fourier-transform infrared (FTIR) spectra, scanning electron microscope (SEM), and transmission electron microscopy (TEM) were employed to characterize the resultant nanocomposites. The results showed that the OMMT layers were exfoliated and the nano-Cu particles were distributed uniformly in the polymer matrix. And the introduction of nanofiller into LLDPE matrix had little effect on the crystallinity of the polymer. The salt spray tests showed that OMMT and nano-Cu could improve the anticorrosion properties of LLDPE matrix, respectively. And the coexistence of OMMT and nano-Cu in Cu/OMMT/LLDPE nanocomposites could produce a synergistic effect on enhancing the anticorrosion properties. Furthermore, the co-incorporation of OMMT and nano-Cu into the polymer matrix also increased the thermal-oxidative stability and mechanical properties of LLDPE matrix significantly, as compared with the Cu/LLDPE and OMMT/LLDPE nanocomposites due to the synergistic effect. The bactericidal properties evaluation showed that the bactericidal ability of Cu/OMMT/LLDPE increases with nano-Cu content effectively.