Compositional inhomogeneity and segregation in (K0.5Na0.5)NbO3 ceramics

In this report, the effects of the calcination temperature of (K_0.5Na_0.5)NbO₃ (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d₃₃=128.3 pC/N, planar electromechanical coupling coefficient k_p=32.2%, mechanical quality factor Q_m=88, and dielectric loss tan δ=2.1%.     

High performance lead-free Na0.5K0.5NbO3 piezoelectric ceramics obtained via oscillatory hot-pressing

Lead-free Na_0.5K_0.5NbO₃ (KNN) piezoelectric ceramics is regarded as a potential candidate for PZT material, while high performance is difficult to be obtained due to its poor sinterability and non-stoichiometric component. In this work, oscillatory pressure-assisted hot pressing (OPAHP) is utilized to fabricate KNN ceramics with high density. The KNN ceramics sintered at 860 °C exhibits superior performance with piezoelectric parameter (d₃₃) of 142 pC/N, electromechanical coupling factors (k_p) of 0.41, and relative permittivity (ε^T₃₃/ε₀) of 472–620. Additionally, hardness and flexural strength are measured as 3.55 GPa and 99.13 MPa, respectively. This work indicates that OPAHP technique is effective for fabricating KNN piezoelectric ceramics with high performance.     

Enhanced Piezoelectric Properties and Thermal Stability in the (K0.5Na0.5)NbO3:ZnO Lead‐Free Piezoelectric Composites

The piezoelectric properties of (K_0.5Na_0.5)NbO₃ (KNN) are normally enhanced by chemical substitutions or doping to form solid solutions. In this study, we report that the piezoelectric properties of KNN and thermal stability of piezoelectric coefficient d₃₃ can be both enhanced by forming the composite of KNN:ZnO. The d₃₃ of KNN:0.2ZnO can be improved to 110 pC/N by introducing the ZnO nanoparticles, which is better than the pure KNN (d₃₃ = 85 pC/N). The Curie temperature (T_C = 407°C) remains well comparable to the pure KNN (T_C = 408°C). Furthermore, the thermal stability of both remanent polarization (P_r) and piezoelectric parameter (d₃₃) is improved. The enhanced thermal stability could be related to the induced built‐in electric field or the enhanced sinterability by the addition of ZnO. The present results may help to optimize the piezoelectric properties of lead‐free materials by forming composite.     

Microstructures,piezoelectric properties and energy harvesting performance of undoped (K0.5Na0.5)NbO3 lead-free ceramics fabricated via two-step sintering

Piezoelectric energy harvesters have become increasingly popular in the field of green energy because of the ability to convert low-frequency environmental vibrations into usable electricity. To fabricate high-performance energy harvesters, the key requirements are piezoelectric ceramics with a small grain size, of near-full density, the intended stoichiometric ratio and a high transduction coefficient. In this work, the effects of two-step sintering on the sinterability, microstructure, piezoelectric properties and energy harvesting performance of (K_0.5Na_0.5)NbO₃ were systematically investigated. Compared with conventional single-step sintering, two-step sintering samples were of higher density, increasing from 91 % to 95 % of theoretical, reduced mean grain size, down from 17 μm to 7.5 μm, and decreased evaporation of the alkali metals. This translated into an improved piezoelectric performance (d₃₃ ∼122 pC/N, k_p ∼36 % and Q_m ∼76), a higher transduction coefficient and energy conversion efficiency as well as a higher open-circuit voltage and power density. This demonstrates the potential of two-step sintering as a high through-put sintering technique for moderate-performance, pure KNN ceramics.     

Effects of GeO2 Addition on Sintering and Properties of (K0.5Na0.5)NbO3 Ceramics

Lead‐free (K_0.5Na_0.5)NbO₃ (KNN) piezoelectric ceramics doped with different amounts of GeO₂ were prepared and characterized. GeO₂ was found to effectively improve the sinterability and piezoelectric properties of the material. The improvement in the sinterability is ascribed to the formation of a liquid phase, which decreased the sintering temperature from 1080°C to 1010°C. The improvement in the properties is attributed to the replacement of Nb⁵⁺ with Ge⁴⁺ to form acceptor dopants. The following optimized properties were obtained from the KNN ceramic with 0.75 wt% GeO₂: piezoelectric constant (d₃₃) = 126 pC/N, planar electromechanical coupling coefficient (k_p) = 42.8%, mechanical quality factor (Q_m) = 140, and dielectric loss (tanδ) = 3.8%.     

Piezoelectric properties and microstructures of ZnO-doped Bi0.5Na0.5TiO3 ceramics

This article studies the microstructure and piezoelectric properties of a ceramic lead-free NBT under different amount of ZnO doping. X-ray diffraction shows that Zn²⁺ diffuses into the lattice of (Bi_0.5Na_0.5)TiO₃ to form a solid solution with a pure perovskite structure. By modifying the zinc oxide content, the sintering behavior of (Bi_0.5Na_0.5)TiO₃ ceramics was significantly improved and the grain size was increased. The piezoelectric coefficient d₃₃ for the 1.0 wt.% ZnO-doped (Bi_0.5Na_0.5)TiO₃ ceramics sintered at 1050 °C was found to be 95 pC/N, and the electromechanical coupling factor k_p = 0.13. However, the piezoelectric coefficient d₃₃ for the 0.5 wt.% ZnO-doped (Bi_0.5Na_0.5)TiO₃ ceramics sintered at 1140 °C was found to be 110 pC/N, and the electromechanical coupling factor k_p = 0.17.     

Piezoelectric enhancements in K0.5Na0.5NbO3-based ceramics via structural evolutions

The current work aims to compare the effect of systematic A-site and B-site substitutions on the piezoelectricity of Ka_0.5Na_0.5NbO₃ (KNN)-based perovskite ceramics. The A-site elements was replaced by Li⁺ while Nb5⁺ was substituted by Sb⁵⁺ to form (K_0.4675Na_0.4675Li_0.065)NbO₃ (KNLN) and (K_0.4675Na_0.4675Li_0.065)(Nb_0.96Sb_0.04)O₃ (KNLNS) respectively. The ceramics were prepared using solid-state sintering method. The density of the ceramics steadily improved with the substitutions while the crystal structure evolved from monoclinic (in KNN) to the coexistence of monoclinic and tetragonal (in KNLN) and finally tetragonal in KNLNS. Distinct variations on size and morphology were recorded. Although density, crystal structure and morphology have minor effect on the E_c, they imposed considerable influences on P_r, d₃₃ and k_p. Despite relatively lower density, KNLN exhibited the highest P_r, d₃₃ and k_p at 9.80 μC/cm²,185 pC/N and 0.43 respectively signifying the positive enhancement brought by the co-existence of monoclinic and tetragonal crystal structures. More importantly, this work systematically proved that the co-existence of both structures signified the morphotropic phase boundary (MPB) composition as the primary factor for the enhancement of KNN piezoelectric properties.     

Tetragonal tungsten bronze phase potential in increasing the piezoelectricity of sol-gel synthesized (K0.5Na0.5)1-xLixNbO3 ceramics

(K,Na)NbO₃ (KNN)-based ceramics have been proven to be formidable candidates among lead-free piezoelectric materials, yet poor reproducibility always hinders their progress. In the present study, the effects of low lithium substitution on the electrical properties and microstructure of (K_0.5Na_0.5)_1-xLi_xNbO₃ (KNLN) ceramics were investigated. All samples were synthesized by the sol-gel method. The Curie temperature (T_C) of the ceramics shifted to higher temperature and gradually decreased the monoclinic-tetragonal (T_M-T) phase transition. Li⁺ substitution had a prominent effect on the ferroelectric properties and improved the piezoelectric coefficient (d₃₃) up to 181 pC/N. X-Ray Diffraction (XRD) studies and Field Emission Scanning Electron Microscopy (FESEM) images revealed an inevitable tetragonal tungsten bronze (TTB) secondary phase, which was formed during the preparation process. It was demonstrated that the volatilization of Li⁺ cations facilitated TTB growth. The coexistence of two different phase structures proved to enhance the KNN piezoelectric performance.     

Textured (K0.5Na0.5)NbO3 ceramics prepared by screen-printing multilayer grain growth technique

The screen-printing multilayer grain growth (MLGG) technique is successfully applied to alkaline niobate lead-free piezoelectric ceramics. Highly textured (K_0.5Na_0.5)NbO₃ (KNN) ceramics with 〈0 0 1〉 orientation (f = 93%) were fabricated by MLGG technique with plate-like NaNbO₃ templates. The influence of sintering temperature on grain orientation and microstructure was studied. The textured KNN ceramics showed very high piezoelectric constant d₃₃ = 133 pC/N, and high electromechanical coupling factor k_p = 0.54. These properties were superior to those of conventional randomly oriented ceramics, and reach the level of those of textured KNN ceramic prepared by tape-casting technique. Compared with other grain orientation techniques, screen-printing is a simple, inexpensive and effective method to fabricate grain oriented lead-free piezoelectric ceramics.     

New Lead‐Free (1 − x)(K0.5Na0.5)NbO3–x(Bi0.5Na0.5)ZrO3 Ceramics with High Piezoelectricity

For enhancing the piezoelectric properties of ceramics (Bi_0.5Na_0.5)ZrO₃ (BNZ) was used to partially substitute (K_0.5Na_0.5)NbO₃ (KNN). The addition of BNZ changes the symmetry of KNN ceramics from orthorhombic to tetragonal, and finally to rhombohedral phase. A new phase boundary with both rhombohedral–orthorhombic and orthorhombic–tetragonal phase transitions near room temperature is identified for KNN–0.050BNZ ceramics, where optimum electrical properties were obtained: d₃₃ = 360 pC/N, k_p = 32.1%, ε_r = 1429, tanδ = 3.5%, and T_C = 329°C. The results indicated a new method for designing high‐performance lead‐free piezoelectric materials.     

Lead free (Li,Na,K)(Nb,Ta,Sb)O3 piezoelectric ceramics: Influence of sintering atmosphere and ZrO2 doping on densification, microstructure and piezoelectric properties

(Li/Na/K)(Nb/Ta/Sb)O₃ lead free piezoelectric materials (LTLS), “pure” or doped by 1 mass% ZrO₂, were elaborated. The sintering was investigated both by classical way and buried in a powder-bed in order to prevent the alkali-elements losses. The effects of doping and of these processes on densification and piezoelectric properties (d₃₃, k_t and k_p) were studied. The results demonstrated that the final densification is enhanced for ZrO₂ doped samples. The sintering in powder-bed clearly enhanced the piezoelectric properties. The best results corresponds to d₃₃ ≈ 180 pC/N and k_t ≈ 45-50% for non-doped samples and, d₃₃ ≈ 150 pC/N, with k_t ≈ 45-50% for ZrO₂ doped samples. Finally, the ultrasonic properties of piezoelectric transducers based upon these materials were also investigated experimentally and theoretically. The results clearly demonstrated that their bandwidth and sensitivity are suitable for use in piezoelectric transducers and comparable with similar PZT based transducers.     

Improvement of the piezoelectric and ferroelectric properties of (K,Na)0.5NbO3 ceramics via two-step calcination–milling route

A second calcination–milling step was introduced in the conventional processing of (K, Na)_0.5NbO₃ (KNN) ceramics (sintered in air) to further homogenenize the particle size distribution of the pre-sintered powders. The ceramic derived from the powders prepared by the two-step route possesses grains with better uniformity and is more compact. The relative density of the bulk ceramic reached 96.9%. Excellent properties are obtained in as-prepared KNN ceramics with k_p=44%, d₃₃=111 pC/N, tanδ=0.85%, ε₃₃^T/ε_o=311, Q_m=193, P_r=25.4 μC/cm², d₃₃^⁎=251 pm/V, which are superior to those of the ceramics derived from the powders calcined once as used in the traditional processing. These results indicate that twice-calcination–milling route is shown to be a facile and effective way to simultaneously improve the piezoelectric and ferroelectric properties of KNN ceramics without sintering aids.     

High piezoelectric performance and temperature dependence of ferroelectric and piezoelectric properties of Bi(Mg0.5Zr0.5)O3–PbTiO3 near morphotropic phase boundary

According to consideration on the average radius of B-site cation of BiMeO₃, we reported that the Bi(Mg_0.5Zr_0.5)O₃–xPbTiO₃ compound at the morphotropic phase boundary (MPB) of x=0.58 possesses a piezoelectric coefficient d₃₃ as high as 306 pC/N. The optimal piezoelectric and ferroelectric properties near the MPB might be attributed to its lower lattice distortion, as described by change of FWHM value for {1 1 1}_PC peaks. Furthermore, Bi(Mg_0.5Zr_0.5)O₃–xPbTiO₃ displayed stable ferroelectric and piezoelectric properties over a temperature range from ambient temperature to above 160 °C, as exhibited by temperature dependence polarization and strain versus electric field curves and thermal depoling process.     

Low-Temperature Sintering of (K0.5Na0.5)NbO3 Piezoelectric Ceramics

(K_0.5Na_0.5)NbO₃ piezoelectric ceramics can be sintered at a temperature as low as 750 °C for 5 h by incorporating Li₂CO₃ + Bi₂O₃ + ZnO as the sintering aid, whereas the conventional sintering temperature is around 1,100 °C. The optimal “soft” piezoelectric properties are obtained for ceramics sintered at 850 °C for 5 h. The dielectric permittivity (ε), piezoelectric coefficient (d ₃₃), electromechanical coupling (k _p) and mechanical quality factors (Q _m) of (K, Na)NbO₃ modified with 5.5 wt% sintering aids are 1,436, 90 pC/N, 0.3 and 10, respectively. These values are similar to the values obtained for (K_0.5Na_0.5)NbO₃ ceramics sintered above 1,100 °C. The underlying mechanism for abrupt change of dielectric permittivity is explained.     

Structural and electrical properties of 0.57PSN-0.43PT ceramics prepared by mechanochemical synthesis and sintered at low temperature

In this investigation we show that the dielectric, ferroelectric and piezoelectric properties of stoichiometric 0.57Pb(Sc_1/2Nb_1/2)O₃-0.43PbTiO₃ (0.57PSN-0.43PT) ceramics prepared by mechanochemical synthesis are comparable or even better than the properties of 0.57PSN-0.43PT ceramics with Nb doping, which was proposed to enhance the electrical properties. Here, the stoichiometric ceramic was sintered to 97% of theoretical density at a temperature of 1000 °C, which is 200-300 °C lower than previously reported. The dielectric constant ?, remnant polarization P_r, piezoelectric coefficient d₃₃, coupling coefficients k_p and k_t and mechanical quality factor Q_m of the ceramics prepared by mechanochemical synthesis were 2200, 43 μC/cm², 570 pC/N, 0.71, 0.56 and 38, respectively.The effects of the poling field on the structural and electrical properties of the 0.57PSN-0.43PT ceramics were investigated. The results show that the ratio of the monoclinic to the tetragonal phases is influenced by the application of the poling electric field. The non-poled ceramics contain 71% of the monoclinic phase and 29% of the tetragonal phase. The highest d₃₃, k_p and k_t were measured for ceramics poled at an electric field of 3 kV/mm. For these poled ceramics a phase determination of 86% monoclinic phase and 14% tetragonal phase was obtained from Rietveld refinements.     

Ca2+ doping effects on the structural and electrical properties of Na0.5Bi4.5Ti4O15 piezoceramics

Bismuth layer structured Na_0.5Bi_4.5Ti₄O₁₅ (NBT) ferroelectric is one of the most promising materials for potential applications at high temperature. However, it is challenged to achieve a balance between high Curie temperature piezoelectric coefficient and excellent thermal stability for NBT piezoceramics. Here, through chemical modification at the A site of NBT with Ca²⁺, novel (Na_0.5Bi_0.5)_1-xCa_xBi₄Ti₄O₁₅ piezoceramics with excellent properties fabricated by solid state reaction were studied. After doping of Ca²⁺, the Curie temperature T_C increased from 648 °C to 662 °C while the piezoelectric coefficient d₃₃ increased from 14 pC/N to 22 pC/N which can be attributed to the intrinsic contribution of TiO₆ octahedral lattice distortion (tilting and rotation) and the extrinsic contribution of the increased density of domain walls. The composition of (Na_0.5Bi_0.5)_0.95Ca_0.05Bi₄Ti₄O₁₅ ceramics with x = 0.05 has the optimal performance with high T_C of 655 °C, large d₃₃ of 22 pC/N, high electrical resistivity ρ close to 10⁷ Ω cm at 500 °C and especially excellent thermal stability of d₃₃ only about 5% reduction after being annealed at 625 °C. The work effectively reveals the great potential of CNBT-5 ceramics for high-temperature piezoelectric applications.     

Temperature Stability of Lead‐Free Niobate Piezoceramics with Engineered Morphotropic Phase Boundary

The temperature dependence of piezoelectric properties (direct piezoelectric coefficient d₃₃, converse piezoelectric coefficient d₃₃(E = 0), strain S and electromechanical coupling coefficient k_p) for two niobate‐based lead‐free piezoceramics have been contrasted. 0.92(Na_0.5K_0.5)NbO₃–0.02(Bi_1/2Li_1/2)TiO₃–0.06BaZrO₃ (6BZ/2BLT/92NKN) has a morphotropic phase boundary (MPB) between rhombohedral and tetragonal at room temperature and 0.92(Na_0.5K_0.5)NbO₃–0.03(Bi_1/2Li_1/2)TiO₃–0.05BaZrO₃ (5BZ/3BLT/92NKN) features an MPB engineered to be located below room temperature. At 30°C, d₃₃, d₃₃(E = 0), S (at 2 kV/mm), and k_p are 252 pC/N, 230 pm/V, 0.069%, 0.51 for 5BZ/3BLT/92NKN; and 348 pC/N, 380 pm/V, 0.106%, 0.57 for 6BZ/2BLT/92NKN, respectively. With increasing temperature, the piezoelectric properties decrease. At 200°C, d₃₃, d₃₃(E = 0), S (at 2 kV/mm), and k_p are 170 pC/N, 160 pm/V, 0.059%, 0.36 for 5BZ/3BLT/92NKN; and 181 pC/N, 190 pm/V, 0.061%, 0.39 for 6BZ/2BLT/92NKN. It is found that the electromechanical coupling coefficient has a better temperature stability than the piezoelectric coefficient in the studied system due to a large temperature‐dependent compliance change. The results demonstrate that engineering an MPB is highly effective in tailoring temperature stability of piezoceramics.     

Large enhancement of piezoelectric properties in Mn-modified SrBi4Ti4O15 and its thermal stabilities at elevated temperatures

Manganese-modified strontium bismuth titanate (SrBi₄Ti₄O₁₅, SBT) ceramic oxides were synthesized by substituting a small amount of manganese ions into the Ti⁴⁺ sites using conventional solid-state reaction. The resultant Mn-modified SBT (SBT-Mn) exhibits better piezoelectric properties in comparison to unmodified SBT. The piezoelectric properties of Mn-modified SBT is optimized with only 4 mol% Mn substitution. SBT-4Mn exhibits a large piezoelectric constant (d₃₃=30 pC/N), approximately twice the value of unmodified SBT (d₃₃=13 pC/N), while its Curie temperature, T_c, remains almost unchanged at ~530 °C. The temperature-dependent electrical impedance and electromechanical coupling factors k_p and k_t reveal that the SBT-4Mn exhibits thermally stable electromechanical coupling characteristics up to 300 °C but electromechanical coupling factors deteriorate significantly at a higher temperature due to increased conductivity. Our work suggested that Mn-modified SBT ceramics are promising materials for high temperature piezoelectric applications.     

Improved ferroelectric,piezoelectric, and dielectric properties in pure KNN translucent ceramics by optimizing the normal sintering method

In this study, it is reported that various properties can be selectively derived in a pure (K_0.5Na_0.5)NbO₃, KNN ceramics through optimizing the sintering temperature by the conventional sintering method. High piezoelectric, ferroelectric, and dielectric properties such as d₃₃ = 127 pC/N, P_r = 31 μC/cm², and ε_r = 767 are obtained at the sintering temperature of 1100 °C. On the contrary, the specimen sintered at 1130 °C does not show high piezoelectric and ferroelectric properties, but it is translucent with a transmittance of 22% and 57% at the wavelength of 800 and 1600 nm respectively and shows a very high dielectric constant ε_r of 881. The origin of the high piezoelectric constant owes to large remanent polarization and dielectric constant, and dense microstructure with uniform distribution of large grains with the conjunction of relatively large crystal anisotropy. On the other hand, dense microstructure with almost no porosity, highly compacted grain boundaries, uniform distribution of grains, and relatively low crystalline anisotropy are responsible for the translucency and large dielectric constant of the ceramic specimens. This study demonstrates that the lead-free KNN ceramic has the potential to show multiple noteworthy properties such as piezoelectric, ferroelectric, dielectric, and transparent properties. This work provides a pure KNN ceramic simultaneously with high piezoelectric and transparent characteristics prepared only by using the conventional sintering method at a moderate sintering temperature for the first time in the literature.