Ni-CeO2-K/γ-Al2O3催化剂上沼气联合重整制合成气

采用超声波辅助等体积浸渍法制备Ni-CeO₂-K/γ-Al₂O₃催化剂用于沼气联合重整反应，采用 BET、XRD、TG/DTG等技术对催化剂性质进行了表征，在微型固定床反应装置中研究了反应温度、体积空速、原料气组成等对沼气联合重整反应特性的影响，并对催化剂的稳定性进行了研究。结果表明，助剂CeO₂的加入，提高了催化剂中Ni的分散度，降低了催化剂还原温度。升高反应温度和减小体积空速，能够提高沼气中CH₄和CO₂的转化率；原料气中加入水蒸气，能够明显提高H₂/CO体积比；加入的O₂容易与H₂、CO发生反应，CH₄转化率稍有提高。在常压、反应温度850℃、体积空速为100000h^-1、摩尔比CH₄∶CO₂∶H₂O∶O₂∶Ar=1∶0.5∶0.5∶0.1∶0.01的优化条件下，沼气中CH₄转化率超过95%，CO₂转化率超过75%，生成合成气H₂/CO体积比约为1.6，反应48h后，催化剂未见积炭，保持稳定的活性。与沼气干重整相比，沼气联合重整不利于沼气中CO₂的转化。     

Ni/bentonite catalysts prepared by solution combustion method for CO2 methanation

A 20 wt% Ni/bentonite catalyst was prepared by a solution combustion synthesis (SCS), which exhibited higher activity for the CO₂ methanation than that of an impregnation method (IPM), and the catalyst prepared by SCS showed a CO₂ conversion of 85% and a CH₄ selectivity of 100% at 300℃, atmospheric pressure, and 3600 ml·(g cat)^-1·h^-1, and the catalyst exhibited stable within a 110-h reaction. The results showed higher metallic Ni dispersion, smaller Ni particle size, larger specific surface area and lower reduction temperature in the Ni/bentonite prepared by SCS than that of IPM. And the Ni/bentonite prepared by the SCS moderated the interaction between NiO and bentonite.     

化学链干重整联合制氢热力学分析及实验

提出了一种化学链甲烷干重整联合制氢工艺。该工艺由还原反应器、干重整反应器、蒸汽反应器和空气反应器组成，在实现制氢的同时获得可变H₂/CO比的合成气。借助ASPEN plus软件和小型流化床实验台，在等温条件下，温度900℃，采用Fe₂O₃/Al₂O₃载氧体，对该工艺进行热力学分析和实验验证。结果显示，当铁氧化物被还原至FeO/Fe时，干重整反应器内甲烷转化率可以达到98%，CO产率可以达到94%。干重整反应器中同时发生甲烷干重整和部分氧化反应，载氧体内部晶格氧可以有效降低积炭并提高合成气H₂/CO比。积炭发生于晶格氧消耗殆尽时。积炭进入蒸汽反应器，发生气化反应，降低氢气纯度。     

Reaction and oxygen permeation studies in Sm0.4Ba0.6Fe0.8Co0.2O3 − δ membrane reactor for partial oxidation of methane to syngas

A disk-type Sm_0.4Ba_0.6Co_0.2Fe_0.8O_3 − δ perovskite-type mixed-conducting membrane was applied to a membrane reactor for the partial oxidation of methane to syngas (CO + H₂). The reaction was carried out using Rh (1 wt%)/MgO catalyst by feeding CH₄ diluted with Ar. While CH₄ conversion increased and CO selectivity slightly decreased with increasing temperature, a high level of CH₄ conversion (90%) and a high selectivity to CO (98%) were observed at 1173 K. The oxygen flux was increased under the conditions for the catalytic partial oxidation of CH₄ compared with that measured when Ar was fed to the permeation side. We investigated the reaction pathways in the membrane reactor using different membrane reactor configurations and different kinds of gas. In the membrane reactor without the catalyst, the oxygen flux was not improved even when CH₄ was fed to the permeation side, whereas the oxygen flux was enhanced when CO or H₂ was fed. It is implied that the oxidation of CO and H₂ with the surface oxygen on the permeation side improves the oxygen flux through the membrane, and that CO₂ and H₂O react with CH₄ by reforming reactions to form syngas.     

铈锆固溶体担载的镍催化剂对CO2甲烷化性能研究

采用共沉淀法制备了Ce_xZr_1-xO₂固溶体作为催化剂载体，采用柠檬酸络合法将镍负载于Ce_xZr_1-xO₂载体上得到Ni/Ce_xZr_1-xO₂催化剂，利用X射线衍射（XRD）、N₂吸附-脱附（N₂-BET）、程序升温脱附（TPD）、程序升温还原（TPR）等技术对催化剂进行表征，在常压微型固定床反应器上测试了CO₂甲烷化的性能，考察了n（Ce）/n（Zr）、镍含量对催化性能的影响。研究发现制备的催化剂具有优异的活性，在常压和空速15 000 mL·g^-1·h^-1条件下，反应温度200℃时，12% Ni/Ce_0.25Zr_0.75O₂催化剂（负载量为质量分数，下同）CO₂的转化率达74%，CH₄选择性为100%。12% Ni/Ce_0.25Zr_0.75O₂催化剂300 h的稳定性测试结果显示其具有较高的抗烧结性能。催化剂的优异活性归因于采用了新的负载方法--柠檬酸络合法负载活性组分镍，该法实现了镍的高分散和催化剂的大的比表面积。     

Oxidative conversion of methane to syngas over NiO/MgO solid solution supported on low surface area catalyst carrier

Influence of time-on-stream (0.5–15 h), CH₄/O₂ ratio in feed (1.8–8.0), space velocity (6000–510,000 cm³ g⁻¹ h⁻¹), catalyst particle size (22–70 mesh), and catalyst dilution by inert solid particles (diluent/catalyst weight ratio=4) on the performance at different temperatures (600–900°C) of the NiO/MgO solid solution deposited on SA-5205 [which is a low surface area macroporous silica-alumina catalyst carrier] in the oxidative conversion of methane to syngas (a mixture of CO and H₂) has been investigated. The dependence of conversion and selectivity on the space velocity is strongly influenced by the temperature. Both the conversion and selectivity for H₂ and CO are decreased markedly by increasing the CH₄/O₂ ratio in the feed. The catalyst dilution resulted in a small but significant decrease in both the conversion and selectivity for H₂ and CO. The increase in the catalyst particle size had also a small but significant effect on both the conversion and selectivity in the oxidative conversion process. Both the heat and mass transfer processes seem to play significant roles in the oxidative conversion of methane to syngas at a very low contact time or very high space velocity (5.1×10⁵ cm³ g⁻¹ h⁻¹).     

Fe对Ni/SBA-16催化CO低温甲烷化促进作用的研究

为了提高Ni/SBA-16催化剂在低温下CO甲烷化中的活性,通过引入Fe助剂制备了Ni-Fe/SBA-16双金属催化剂。对催化剂进行XPS、XRD、HRTEM及EDS-mapping表征的结果表明,Fe的加入与Ni形成了Ni₃Fe合金,减小了金属颗粒尺寸,使得还原后金属颗粒平均粒径从60 nm降低到30 nm左右。同时H₂-TPR的结果表明,Ni₃Fe合金的形成增强了金属Ni与载体之间的相互作用,从而能够减弱Ni颗粒在还原过程及反应过程中的团聚。最后,由CO-TPD和H₂-TPD的测试结果可知,Ni₃Fe合金的形成促进了催化剂对反应气体CO和H₂的解离,从而提高了催化剂在低温下的CO甲烷化活性。当空速为150000 h^-1、压力为0.1 MPa、V(H₂)∶V(CO)∶V(N₂)=3∶1∶1时,CO最低完全转化温度可以从300°C降低到250°C,同时CH₄的选择性保持在90%。     

葡萄糖基多孔碳材料对CO2/CH4的分离性能

以淀粉糖（主要成分为葡萄糖）为碳前体,制备了一系列多孔碳材料（C-GLCs-800）,对其进行孔隙结构分析,并应用FT-IR、SEM、TGA对其进行了表征,测定了材料在288、298和308 K下的CO₂和CH₄吸附等温线,根据IAST理论预测了材料对CO₂/CH₄二元体系的吸附选择性。实验结果显示,活化条件对材料的孔隙结构有明显影响,随着KOH/C质量比的增加,所制备的C-GLCs-800比表面积和总孔容先增加后降低。其中C-GLC-800-4的BET比表面积高达3153 m²·g^-1,总孔容为2.056 cm³·g^-1。C-GLC-800-2的窄微孔（V_d<1 nm,孔容0.3538 cm³·g^-1）含量最高,为30.63%。C-GLC-800-2在298 K和10⁵ Pa下对CO₂吸附量高达3.96 mmol·g^-1,明显高于许多传统吸附材料和MOFs材料在相同条件下对CO₂的吸附容量。应用Clausiuse-Clapeyron方程计算了CO₂和CH₄在材料上的吸附热,应用IAST理论计算了CO₂/CH₄的吸附选择性,结果显示C-GLC-800-2对CO₂/CH₄的吸附选择性为8.35。     

铁基氧载体化学链CO2重整CH4方法制备合成气

提出一种铁基氧载体（Fe₃O₄/FeO）化学链CO₂重整CH₄方法制备合成气。为评价该系统的性能,采用Aspen Plus软件对其进行过程模拟和热力学分析。以CH₄转化率、CO₂转化率、能源利用效率和产气氢碳比（H₂/CO）为评价指标,得到系统的优化运行条件,并研究各操作参数（包括各反应器的温度和压力、氧载体甲烷比和CO₂甲烷比）对系统性能的影响。结果表明：当系统处于优化工况时,得到CH₄转化率为97.91%、CO₂转化率为32.76%、能源利用效率为93.77%及产气氢碳比为0.93。该系统能有效利用CO₂和CH₄这两种温室气体获得较低氢碳比的合成气,利于二甲醚的高效合成。     

CO_2 methanation over TiO_2–Al_2O_3 binary oxides supported Ru catalysts

TiO_2 modified Al_2O_3 binary oxide was prepared by a wet-impregnation method and used as the support for ruthenium catalyst. The catalytic performance of Ru/TiO_2–Al_2O_3catalyst in CO_2 methanation reaction was investigated. Compared with Ru/Al_2O_3 catalyst, the Ru/TiO_2–Al_2O_3catalytic system exhibited a much higher activity in CO_2 methanation reaction. The reaction rate over Ru/TiO_2–Al_2O_3 was 0.59 mol CO_2·(g Ru)1·h-1, 3.1 times higher than that on Ru/Al_2O_3[0.19 mol CO_2·(gRu)-1·h-1]. The effect of TiO_2 content and TiO_2–Al_2O_3calcination temperature on catalytic performance was addressed. The corresponding structures of each catalyst were characterized by means of H_2-TPR, XRD, and TEM. Results indicated that the averaged particle size of the Ru on TiO_2–Al_2O_3support is 2.8 nm, smaller than that on Al_2O_3 support of 4.3 nm. Therefore, we conclude that the improved activity over Ru/TiO_2–Al_2O_3catalyst is originated from the smaller particle size of ruthenium resulting from a strong interaction between Ru and the rutile-TiO_2 support, which hindered the aggregation of Ru nanoparticles.     

Fuel processor based on syngas production via short contact time catalytic partial oxidation reactors

Short contact time catalytic partial oxidation (SCT-CPO) of natural gas is a promising technology for syngas production, representing an appealing alternative to existing processes. The high conversion and selectivity observed since the earlier works in this field can make this process attractive. Moreover, the SCT-CPO reactors can be autothermally operated and the possibility to use air as oxidant appears a feasible route to reduce syngas production costs: these two issues make possible the use of a SCT-CPO reactor as the reformer of a fuel processor for H₂ production for fuel cells.

The present work refers to an experimental study of syngas production from CH₄ and O₂ via a SCT-CPO reactor made of a fixed bed of Rh/-Al₂O₃ spheres. The main obtained results are: (i) an increase in GHSV produces an enhancement of transport rates and this in turn determines an improvement in CH₄ conversion, despite the reduction in residence time; (ii) the catalyst pellets get hotter than the gas phase thus favouring the H₂ and CO production; syngas formation is in fact both thermodynamically and kinetically promoted at high temperatures; (iii) a similar improvement of conversion was obtained with a reduction of the catalyst particle size, thanks once again to an increase in the heat transport and a higher geometrical surface area of the catalyst itself. By a slight increase of the O₂ fed to the reactor, H₂ and CO yields can be maximised and a complete CH₄ conversion achieved.     

Si掺杂对Cu/ZrO2催化CO2加氢制甲醇性能的影响

为了提高Cu/ZrO₂催化剂在二氧化碳加氢制甲醇中的催化活性,制备了一系列不同Si/Zr的Si-ZrO₂载体并负载5%（质量分数）Cu得到了Cu/Si-ZrO₂催化剂。对所制备的催化剂进行了X射线衍射（XRD）、N₂物理吸脱附（BET）、X射线光电子能谱（XPS）、氢气程序升温还原（H₂-TPR）、二氧化碳程序升温脱附（CO₂-TPD）及高分辨透射电子显微镜 （HRTEM） 的表征。结果表明,Si的掺杂使得Cu/ZrO₂体系获得了稳定的晶相,大的比表面积和更多的碱性位点,尤其是中强碱性位点,同时产生了更多的氧空位,促进了CO₂的吸附和转化,因此得到了更高活性的催化剂。当Si与Zr的摩尔比为0.2时,在质量空速为6000 ml·g^-1·h^-1,温度为220℃、压力为3.0 MPa,V（H₂）∶V（CO₂）=3∶1（体积比）条件下,催化剂的CO₂转化率为4.6%,CH₃OH选择性为85%。     

Si掺杂对Cu/ZrO2催化CO2加氢制甲醇性能的影响

为了提高Cu/ZrO₂催化剂在二氧化碳加氢制甲醇中的催化活性,制备了一系列不同Si/Zr的Si-ZrO₂载体并负载5%（质量分数）Cu得到了Cu/Si-ZrO₂催化剂。对所制备的催化剂进行了X射线衍射（XRD）、N₂物理吸脱附（BET）、X射线光电子能谱（XPS）、氢气程序升温还原（H₂-TPR）、二氧化碳程序升温脱附（CO₂-TPD）及高分辨透射电子显微镜 （HRTEM） 的表征。结果表明,Si的掺杂使得Cu/ZrO₂体系获得了稳定的晶相,大的比表面积和更多的碱性位点,尤其是中强碱性位点,同时产生了更多的氧空位,促进了CO₂的吸附和转化,因此得到了更高活性的催化剂。当Si与Zr的摩尔比为0.2时,在质量空速为6000 ml·g^-1·h^-1,温度为220℃、压力为3.0 MPa,V（H₂）∶V（CO₂）=3∶1（体积比）条件下,催化剂的CO₂转化率为4.6%,CH₃OH选择性为85%。     

褐煤热解-气化-制油系统的CO2减排策略

褐煤热解-气化-制油系统是现代煤化工发展的一个重要研究内容。来自系统多个单元产生的CH₄和CO₂如果发生重整反应,将重整得到H₂/CO比值较高的合成气添加到制油流程中,可实现更多的C被固定到产品中而减少CO₂的直接排放量。对CH₄-CO₂和CH₄-H₂O两种重整反应方式、来自煤热解和费托合成两股甲烷气和典型的干粉气化和水煤浆气化两种流程进行了组合研究。分析结果显示,来自热解和费托合成的甲烷重整后不足以提供调节合成气H₂/CO比例所需的氢气,水煤气变换反应对于褐煤制油系统来说是必需的。从C转化成油的角度来看,采用干粉气化和CH₄-H₂O重整的方案是较好的选择。     

淀粉基多孔碳材料的制备及其吸附CO2/CH4性能

以淀粉为原料,使用水热法将其碳化后用活化剂KOH对其活化,制备了淀粉基多孔碳材料,并对其进行结构表征和CO₂/CH₄的吸附性能测试,计算吸附热以及材料对CO₂/CH₄的吸附选择性,讨论了碳材料结构对其吸附性能的影响。结果表明：在制备过程中,随着活化剂KOH用量比例的增大,所制得的材料其比表面积和孔容增大,其孔径分布也就越宽。所制得的碳材料其比表面积可达2972 m²·g^-1。这些淀粉基多孔碳材料对水蒸气的吸附等温线呈现出Ⅳ类等温线。所制备材料对CO₂吸附容量主要取决于其孔径小于0.8 nm的累积孔容（Vd < 0.8 nm）。材料的超微孔的孔容越大,其对CO₂吸附容量也越大。所制备的C-KOH-1材料在101325 Pa和298 K条件下,对CO₂的吸附量达到4.2 mmol·g^-1,其对CO₂的吸附热明显高于其对CH₄吸附热,其对CO₂/CH₄吸附选择性为3.7～4.26,同时本文通过对材料的水蒸气吸附等温线进行测试,结果表明所得材料主要表现为中等憎水性,这对材料在实际工况的应用奠定了基础。     

Ni-Mn/Al2O3催化剂在浆态床中CO甲烷化催化性能

采用共浸渍法制备了Ni-Mn/Al₂O₃催化剂,考察了助剂Mn的含量对催化剂结构及浆态床CO甲烷化性能的影响。采用XRD、H₂-TPR、BET、TEM、H₂-化学吸附等表征对催化剂进行了测试分析,结果表明,Mn助剂的引入能够促进Ni物种在载体表面的分散,减弱Ni物种与载体的相互作用,降低催化剂的还原温度,提高催化剂的比表面积,减小活性金属Ni的晶粒尺寸。随着Mn含量的增加,Ni-Mn/Al₂O₃催化剂的甲烷化性能先升后降,其中以Mn含量为4%（质量分数）时的催化甲烷化性能最佳,添加过量的Mn导致活性组分Ni被部分覆盖,催化甲烷化性能下降。通过对16Ni4Mn/Al₂O₃催化剂样品的浆态床反应温度及反应压力的研究发现,当反应温度为280℃、反应压力为1.5 MPa时,催化剂样品16Ni4Mn/Al₂O₃的CO转化率及CH₄选择性分别达到96.2%和88.8%。     

碱/碱土金属修饰Ni基催化剂的CO2吸附与甲烷化性能

采用分步浸渍法制备了碱/碱土金属修饰Ni基催化剂Ni-M/Al₂O₃ (M=K₂CO₃, Na₂CO₃, MgO, CaO)。探究了碱/碱土金属的添加对改性Ni基催化剂CO₂吸附和甲烷化性能的影响。研究发现,碱/碱土金属的添加提高了Ni/Al₂O₃催化剂表面的碱性活性位点密度,强化了其CO₂吸附性能。碱/碱土金属类型影响Ni-M/Al₂O₃催化剂碱性活性位点的分布、NiO物相的转化及Ni的分散度,进而影响其甲烷化性能。MgO添加使NiO物相转化为与载体呈强相互作用的β型和γ型NiO,降低了催化剂表面的强碱性活性位点比例,有利于CO₂吸附活化。Ni-MgO/Al₂O₃的CO₂吸附容量最高为0.68mmolCO₂/g,其CO₂转化率和CH₄选择性分别高达58.4%和95.4%,其在烟气CO₂捕集与原位甲烷化中极具应用前景。     

EFFECTS OF CARBON DEPOSITS ON THE SPECIFIC ACTIVITY OF NICKEL AND NICKEL BIMETALLIC CATALYSTS

The effects of carbon formation on methanation activity of nickel and nickel bimetallic catalysts were investigated. Carbon was deposited on these catalysts at 675-700 K, 1 atm, H₂/CO = 2 and space velocities of 80,000 to 200,000 h^-1 over a period of 6-24 hours. Specific methanation activities were measured before and after carbon depositing treatments at 500-575 K, 1 atm H₂/CO = 4 and space velocities of 100,000 h^-1. The results show that Ni/Al₂O₃ loses 20-60% of its initial activity within 10-15 hours of treatment. Platinum and cobalt promoted nickel are significantly more resistant to deactivation by carbon. However, Ni-MoO₂ is highly susceptible to deactivation, losing essentially all of its activity within a few hours. Data showing the effects of reaction conditions, metal concentration and catalyst composition on the extent of deactivation and the effects of deactivation on catalyst strength are presented and discussed     

REACTOR-MEMBRANE PERMEATOR CASCADE FOR ENHANCED PRODUCTION AND RECOVERY OF H2 AND CO2 FROM THE CATALYTIC METHANE-STEAM REFORMING REACTION

The catalytic reforming of methane by steam is an important industrial process that produces H₂, CO and CO₂, thus chemically transforming natural gas, coal gas and light hydrocarbon feedstocks to synthesis gas or hydrogen fuel. Methane-steam reforming may consist of a number of reactions depending on the reforming catalyst, operating conditions and feedstock composition, The typical industrially desirable reactions are the reverse of methanation (CH₄ + H₂O = CO + 3H₂) and the water-gas shift (CO + H₂O = CO₂ + H₂). Both reactions are equilibrium limited and the composition of the mixture that exits the reformer is in accordance with the one calculated thermodynarmically. Removal of reaction products at the reactor exit by means of selective membrane permeation can offer improved CH₄ conversions and CO₂ and H₂ yields, assuming the subsequent utilization of the reject streams by a second methane-steam reformer. We numerically investigated the feasibility of a system of two tubular methane-steam reformers, in series with an intermediate permselective polyimide membrane permeator, as means of improving the overall CH₄ conversion and the H₂, CO₂ yields over conventional methane-steam reforming equilibrium reaction-separation schemes that are currently in industrial practice. The unique feature of the permselective polyimide separator is the simultaneous removal of H₂ and CO₂ versus CH₄ and CO from the reformed streams. The utilized 6FDA-3,3', 5,5'-TMB aromatic polyimide was reportedly characterized [10] and found to exhibit superior permselective properties compared with other polyimides of the same or different dianhydride sequence. Conversion and yield of the designed reactor-membrane permeator reforming system can be maximized by optimizing the permselective properties of the membrane material and the design variables of the reactors and the permeator. Product recovery and purity in the permeate stream need to be compromised to overall enhance methane conversion and product yield. The operating variables that were varied to investigate their effect on the magnitude of conversion and yield included the inlet pressure of the first reformer, the temperature of both reformers, and the permeator dimensionless Pe' number (variation of the first two variables results to a drastic change in the composition of the reformed stream that enters into the permeator). The numerical results show that the new reformer-membrane permeator cascade process can be more effective (it can offer increased CH₄ conversions and H₂, CO₂ yields) than conventional equilibrium methane-steam reforming reaction-separation processes currently in practice.     

锆基双金属氧化物催化剂硫中毒的研究

在工业二氧化碳加氢制甲醇过程中,硫化氢气体的引入将对该过程中使用的催化剂活性及稳定性带来负面的影响。基于此,采用微反应合成法成功制备了InZrO_x和ZnZrO_x锆基催化剂,并研究了在二氧化碳加氢反应中,硫化氢气体对锆基催化剂的结构性质及其催化性能的影响规律。结果表明,在T=573 K、p=3.0 MPa和GHSV=18 000 mL/(g_cat·h)条件下,仅通入二氧化碳/氢气反应气时,InZrO_x和ZnZrO_x催化剂的二氧化碳转化率和甲醇选择性分别为7.2%、9.3%和93%、92%。在二氧化碳/氢气原料气中通入体积分数为5×10^-3硫化氢气体时,InZrO_x和ZnZrO_x催化剂的二氧化碳转化率和甲醇选择性都降为0,这主要是因为硫化氢气体占据了氧空位,导致锆基双金属氧化物催化剂硫中毒失活。当停止通硫化氢气体时,InZrO_x和ZnZrO_x催化剂的二氧化碳转化率和甲醇选择...