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1.
This study describes the reinforcement effect of surface modified mullite fibers on the crystallization, thermal stability, and mechanical properties of polypropylene (PP). The nanocomposites were developed using polypropylene‐grafted‐maleic anhydride (PP‐g‐MA) as compatibilizer with different weight ratios (0.5, 1.0, 1.5, 2.5, 5.0, and 10.0 wt %) of amine functionalized mullite fibers (AMUF) via solution blending method. Chemical grafting of AMUF with PP‐g‐MA resulted in enhanced filler dispersion in the polymer as well as effective filler‐polymer interactions. The dispersion of nanofiller in the polymer matrix was identified using scanning electron microscopy (SEM) elemental mapping and transmission electron microscopy (TEM) analysis. AMUF increased the Young's modulus of PP in the nanocomposites up to a 5 wt % filler content, however, at 10 wt % loading, a decrease in the modulus resulted due to agglomeration of AMUF. The impact strength of PP increased simultaneously with the modulus as a function of AMUF content (up to 5 wt %). The mechanical properties of PP‐AMUF nanocomposites exhibited improved thermal performance as compared to pure PP matrix, thus, confirming the overall potential of the generated composites for a variety of structural applications. The mechanical properties of 5 wt % of AMUF filled PP nanocomposite were also compared with PP nanocomposites generated with unmodified MUF and the results confirmed superior mechanical properties on incorporation of modified filler. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43725.  相似文献   

2.
The microstructure and mechanical properties of polypropylene (PP)/OMMT binary nanocomposites and PP/styrene‐6‐(ethylene‐co‐butylenes)‐6‐styrene triblock copolymer (SEBS)/OMMT ternary nanocomposites were investigated using X‐ray diffraction (XRD), transmission electron microscopy (TEM), and rheology and electromechanical testing machine. The results show that the organoclay layers are mainly intercalated and partially exfoliated in the PP‐based nanocomposites. The additions of SEBS and OMMT have no significant effect on the crystallization behavior of PP. At the same time, it can be concluded that the polymer chains of PP and SEBS have intercalated into the organoclay layers and increase the gallery distance after blending process based on the analytical results from TEM, XRD, and rheology, which result in the form of a percolated nanostructure in the PP‐based nanocomposites. The results of mechanical properties show that SEBS filler greatly improve the notched impact strength of PP, but with the sacrifice of strength and stiffness. OMMT can improve the strength and stiffness of PP and slightly enhance the notched impact strength of PP/PP‐g‐MA. In comparison with neat PP, PP/OMMT, and PP/SEBS binary composites, notched impact toughness of the PP/SEBS/OMMT ternary composites significantly increase. Moreover, the stiffness and strength of PP/SEBS/OMMT ternary nanocomposites are slightly enhanced when compared with neat PP. It is believed that the synergistic effect of both SEBS elastomer and OMMT nanoparticles account for the balanced mechanical performance of the ternary nanocomposites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

3.
A series of polypropylene/maleic anhydride grafted polypropylene octane elastomer (MAH‐g‐POE)/clay (PPMC) nanocomposites were prepared with a novel compatilizer MAH‐g‐POE and different contents of octadecyl amine modified montmorillonite, and the effects of clay contents on the dynamic mechanical and rheological properties of these PPMC composites were investigated. With clay content increasing, the characteristic X‐ray diffraction peak changed from one to two with intensity decreasing, indicating the decreasing concentration of the intercalated clay layers. The gradual decrease of crystallization temperature of PPMC composites with the increase of clay loading should be attributed to the preferred intercalation of MAH‐g‐POE molecules into clay interlayer during blending, which is also reflected by scanning electron microscopy observations. By evaluating the activation energy for the glass transition process of MAH‐g‐POE and polypropylene (PP) in the PPMC composites, it is found that clay intercalation could cause the restriction effect on the glass transition of both MAH‐g‐POE and PP, and this restriction effect appears stronger for PP and attained the highest degree at 5 wt % clay loading. The melt elasticity of PP could be improved apparently by the addition of MAH‐g‐POE, and 5 wt % clay loading is enough for further enhancing the elastic proportion of PP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

4.
Polypropylene/Pine apple leaf fiber (PP/PALF)‐reinforced nanocomposites were fabricated using melt blending technique in a twin‐screw extruder (Haake Rheocord 9000). Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of nanoclay in PP/PALF composites were investigated. It was observed that the tensile, flexural, and impact properties of PP increase with the increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % PALF and 5 wt % MA‐g‐PP exhibited optimum mechanical performance with an increase in tensile strength to 31%, flexural strength to 45% when compared with virgin PP. Addition of nanoclay results in a further increase in tensile and flexural strength of PP/PALF composites to 20 and 24.3%, which shows intercalated morphology. However, addition of nanoclay does not show any substantial increase in impact strength when compared with PP/PALF composites. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), confirming a strong influence between the fiber/nanoclay and MA‐g‐PP. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties when compared with the virgin matrix. TEM micrographs also showed few layers of agglomerated clay galleries along with mixed nanomorphology in the nanocomposites. Wide angle X‐ray diffraction studies indicated an increase in d‐spacing from 22.4 Å in Cloisite 20A to 40.1 Å in PP/PALF nanocomposite because of improved intercalated morphology. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

5.
Multi‐walled carbon nanotubes (MWCNTs) filled polypropylene (PP) composites were prepared by a corotating intermeshing twin screw extruder. To improve the dispersion of MWCNTs, the surface of MWCNT was modified with 1,10‐diaminodecane, and maleic anhydride grafted polypropylene (MA‐g‐PP) was used as a compatibilizer. Micrographs of well dispersed functionalized MWCNTs (diamine‐MWCNT) were observed due to the reaction between MA‐g‐PP and diamine‐MWCNT in PP/MA‐g‐PP/diamine‐MWCNTs composites. The different behaviors in crystallization and melting temperatures of PP/MA‐g‐PP/diamine‐MWCNTs composite were observed compared to PP and PP/neat‐MWCNT. Especially, the decomposition temperature of the composite was increased by 50°C compared to PP. PP/MA‐g‐PP/diamine‐MWCNTs composite showed the highest complex viscosity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

6.
Polypropylene (PP) and polypropylene/polypropylene‐g‐maleic anhydride/ organomontmorillonite (PP/PP‐g‐MA/OMMT) nanocomposites were modified with 0.05 to 0.3% (w/w) of the aryl amide β‐nucleator to promote the formation of hexagonal crystal modification (β‐phase) during melt crystallization. The nonisothermal crystallization behavior of PP, PP/PP‐g‐MA/OMMT and β‐nucleated PP/PP‐g‐MA/OMMT nanocomposites were studied by means of differential scanning calorimetry. Structure‐property relationships of the PP nanocomposites prepared by melt compounding were mainly focused on the effect and quantity of the aryl amide nucleator. The morphological observations, obtained from scanning electron microscopy, transmission electron microscopy and X‐ray diffraction analyses are presented in conjunction with the thermal, rheological, and mechanical properties of these nanocomposites. Chemical interactions in the nanocomposites were observed by FT‐IR. It was found that the β‐crystal modification affected the thermal and mechanical properties of PP and PP/PP‐g‐MA/OMMT nanocomposites, while the PP/PP‐g‐MA/OMMT nanocomposites of the study gained both a higher impact strength (50%) and flexural modulus (30%) compared to that of the neat PP. β‐nucleation of the PP/PP‐g‐MA/OMMT nanocomposites provided a slight reduction in density and some 207% improvement in the very low tensile elongation at break at 92% beta nucleation. The crystallization peak temperature (Tcp) of the PP/PP‐g‐MA/OMMT nanocomposite was slightly higher (116°C) than the neat PP (113°C), whereas the β‐nucleation increased the crystallization temperature of the PP/PP‐g‐MA/OMMT/aryl amide to 128°C, which is of great advantage in a commercial‐scale mold processing of the nanocomposites with the resulting lower cycle times. The beta nucleation of PP nanocomposites can thus be optimized to obtain a better balance between thermal and mechanical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.  相似文献   

7.
The nanocomposite materials were prepared using serpentine as filler and polypropylene (PP) as the matrix in the presence of maleic anhydride grafted polypropylene (PP‐g‐MA) compatibilizer. The melt intercalation was carried out following serpentine modification with a quaternary salt of cetyl‐trimethyl‐ammonium bromide. The structure of nanocomposites was shown by X‐ray diffraction (XRD) and transmission electron microscopy (TEM) studies. Thermal analysis performed by differential scanning calorimetry (DSC) demonstrated that the nanocomposites have higher percentage crystallinity when compared to neat PP. Dynamic mechanical analysis (DMA) revealed that the storage and loss moduli values of the nanocomposites are better than those of the matrix resin. Tensile properties of nanocomposites are significantly different from PP, e.g., the Young's modulus of the nanocomposite with 2 wt % serpentine and 6 wt % PP‐g‐MA (PP‐2,6Q) was found to be 2065 MPa, i.e., nearly 190.8% increase over the PP matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

8.
The objective of the study was to generate degradable polypropylene nanocomposites by incorporation of pro‐oxidant and different fillers like silica, silicate, and thermally reduced graphene. Graphene‐based composites exhibited higher crystallinity attributed to better dispersion and high aspect ratio platelets. Graphene composites with 2.5% additive content significantly enhanced the peak degradation temperature to 464°C as compared to 448°C for pure polymer. The processing conditions used for the nanocomposite generation were optimum as a uniform distribution of filler particles (or platelets) was observed in the PP matrix. The tensile modulus of the graphene composite with 2.5% additive content was 80% higher than pure PP, as compared to 60 and 30% for silicate and silica composites, respectively. Similarly, the storage modulus of the graphene nanocomposite with 1% additive content had 30% increment at 40°C as compared to pure PP. PP‐additive blends as well as PP nanocomposites with silica and silicate were observed to attain 100% degree of embrittlement within 6 months of UV exposure at 30°C. Graphene composites, though, had delayed photo‐degradation due to UV absorption by the platelets and high aspect ratio platelets acting as oxygen barrier for PP matrix, but the pro‐oxidant was successful in attaining controlled degradation. POLYM. ENG. SCI., 56:1229–1239, 2016. © 2016 Society of Plastics Engineers  相似文献   

9.
Natural fiber‐reinforced nanocomposites based on polypropylene/nanoclay/banana fibers were fabricated by melt mixing in a twin‐screw extruder followed by compression molding in this current study. Maleic anhydride polypropylene copolymer (MA‐g‐PP) was used as a compatibilizer to increase the compatibility between the PP matrix, clay, and banana fiber to enhance exfoliation of organoclay and dispersion of fibers into the polymer matrix. Variation in mechanical, thermal, and physico‐mechanical properties with the addition of banana fiber into the PP nanocomposites was investigated. It was observed that 3 wt% of nanoclay and 5 wt% of MA‐g‐PP within PP matrix resulted in an increase in tensile and flexural strength by 41.3% and 45.6% as compared with virgin PP. Further, incorporation of 30 wt% banana fiber in PP nanocomposites system increases the tensile and flexural strength to the tune of 27.1% and 15.8%, respectively. The morphology of fiber reinforced PP nanocomposites has been examined by using scanning electron microscopy and transmission electron microscopy. Significant enhancement in the thermal stability of nanocomposites was also observed due to the presence of nanoclay under thermogravimetric analysis. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), conforming the strong interaction between nanoclay/banana fiberand MA‐g‐PP in the fiber‐reinforced nanocomposites systems. POLYM. COMPOS., © 2011 Society of Plastics Engineers.  相似文献   

10.
In this work, polypropylene/clay nanocomposites with 0.5, 1, 3, and 5 wt % of montmorillonite (MMT) (unmodified clay) were prepared by intensive mixing at 50 rpm and 10 min of mixing. For the highest clay content (5 wt %), the initial materials or the processing conditions were changed to study their independent effect. On one hand, 10 wt % of PP‐graft‐MA (PP‐g‐MA) was incorporated or MMT was replaced by organomodified clays (C10A and C30B). On the other side, for the initial system, the speed of rotation (100 and 150 rpm) and the mixing time (5 and 15 min) were altered. In all cases, the state of the clay inside the matrix (DRX), the degree of dispersion in the micro (SEM) and nano (TEM) scales, and the rheological and mechanical properties were analyzed. It was found that the stiffness increased with clay content, whereas tensile and impact strength did not significantly change. Although intercalated structures were observed in the composites with unmodified clay, in the composites with modified clay or PP‐g‐MA, improved dispersion of clay in PP was found. The mechanical properties increased accordingly. The degree of dispersion of the filler in the matrix appeared to be unaffected by the changes in the processing conditions introduced. Finally, the elastic modulus was modeled by using an effective filler‐parameter model based on Halpin–Tsai equations, which also allowed estimating the relative degree of dispersion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

11.
Nanocomposites of polypropylene (PP) and PP‐grafted‐maleic anhydride (PP‐g‐MA) with and without organophilic vermiculite (OVMT) (5–8%w/w) were evaluated. The nanocomposites and neat PP were submitted to extrusion reprocessing cycles. It was found that the presence of OVMT in PP/PP‐g‐MA was critical for maintaining thermal stability during reprocessing. The exfoliation/intercalation was confirmed, mainly, in the nanocomposite submitted to reprocessing cycles, by X‐ray diffraction. The melt flow index (MFI) values for the 3× and 5× reprocessed PP increased by 40% and 70%, respectively, as compared to the neat PP. The MFI for the 3× and 5× reprocessed PP/PP‐g‐MA/OVMT decreased 26% and 17%, respectively, as compared to the decrease occurred in the 3× and 5× reprocessed PP, indicating that the presence of 5% (w/w) OVMT was sufficient to allow an increase in viscosity. The reprocessed nanocomposites exhibited values for tensile and flexural strengths and Izod impact, in general, greater than or near to those of PP with the same number of reprocessing cycles. The increase or maintenance of mechanical properties seems to depend on a balance between the extent of intercalation/exfoliation and dispersion of OVMT in the PP matrix, and the degree of degradation of the PP matrix. POLYM. ENG. SCI., 59:2110–2120, 2019. © 2019 Society of Plastics Engineers  相似文献   

12.
This paper deals with (maleic anhydride)‐grafted polypropylene (MAH‐g‐PP) and wood flour reinforcement and their effects on the dynamic, mechanical, morphological, and rheological properties of waste polypropylene (PP) composites. MAH‐g‐PP was used as a compatibilizer to improve the physical interaction between the filler and matrix. The composites were prepared by using a twin‐screw extruder followed by injection molding. Thermal stability and mechanical properties of the compatibilized system increased as compared to their values for the uncompatibilized system. Also, nearly 60% and 30% loss was found for mechanical properties and weight loss, respectively, in a biodegradability study. J. VINYL ADDIT. TECHNOL., 20:24–30, 2014. © 2014 Society of Plastics Engineers  相似文献   

13.
Freeze‐dried and milled lignocellulose nanofibrils (LCNF) were used to reinforce polypropylene (PP) nanocomposites. The LCNF, containing up to 9% lignin, was obtained from residual Empty Palm Fruit Bunch (EPFB) fibers. Soy protein isolate (SPI) and hydroxypropyl cellulose (HPC) were tested as coupling agents as well as maleic anhydride grafted polypropylene (MAPP), which was used as a reference. A good level of dispersion of LCNF in the PP matrix while mechanical testing and thermal analyses indicated an improvement of the thermo‐mechanical behavior of the nanocomposites was revealed upon loading of the lignin‐containing nanofibrils. The tensile modulus of PP was increased by 15% upon the addition of 1% LCNF with SPI as a compatibilizer. Likewise, the thermal stability of the composites was most markedly enhanced. Overall, LCNF and SPI, two important bioresources, are introduced here for the development of novel and cost‐effective PP‐based composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43854.  相似文献   

14.
Three types of polypropylene‐grafted silica (PGS‐2 K, PGS‐8 K and PGS‐30 K) with different grafting chain lengths were prepared. After melt‐blending PGS with polypropylene (PP), we studied the PP/PGS interface properties and the influence of PP/PGS interfaces on mechanical properties of nanocomposites. The strong matrix/particle interface was observed in PP/PGS‐30 K nanocomposites with 5 wt % particle loading as evidenced by 2.5 °C increased glass transition temperature (Tg) compared with neat PP, whereas the weak matrix/particle interface was observed in PP/PGS‐2 K nanocomposites with decreased Tg. The variations in the matrix/particle interfacial strength lead to a transition in the yield stress of nanocomposites. Compared with the unfilled PP, the yield stress of the PP/PGS‐2 K nanocomposites is decreased by 0.7 MPa, and the yield stress of the PP/PGS‐30 K nanocomposites is enhanced by 1.4 MPa. In addition, benefiting from good dispersion, the PP/PGS‐masterbatch nanocomposites with a strong matrix/particle interface not only exhibit increased Young's modulus and yield stress, but also the strain at break remains in line with the unfilled PP, which is in contrast to the conventional wisdom that the gain in modulus and strength must be at the expense of the decreased break strain. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45887.  相似文献   

15.
The subject of this study was the crystallization behavior and thermal properties of polypropylene (PP)/maleic anhydride (MAH) modified nano calcium carbonate (nano‐CaCO3) composites. In this study, 5 wt % nano‐CaCO3 modified with different contents of MAH was filled into a PP matrix. X‐ray diffraction and differential scanning calorimetry were used to characterize the crystal morphology and crystallization kinetics of a series of composites. The results demonstrate that the nano‐CaCO3 modified with MAH had an important effect on the thermal and morphological properties of the nanocomposites. The Avrami exponent of the pure PP was an integer, but those of the composites were not integers, but the crystallization rate constant decreased as the content of MAH in the nano‐CaCO3 filler increased in isothermal crystallization. In nonisothermal crystallization, the kinetic parameter F(T) and the degree of crystallinity of pure PP were compared with those of the PP composites filled with nano‐CaCO3. We suggest that heterogeneous nucleation existed in the PP composites and that the transformation and retention of the β‐form crystal into the α‐form crystal took place in the composite system and the β‐form crystal had a higher nucleation rate and growth process than the α‐form crystal in the PP composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

16.
Some results of experiments on the mechanical and rheological properties of mineral filled polypropylene were presented. Single filler and hybrid filler composites of talc and calcium carbonate (CaCO3) were prepared in a co‐rotating twin‐screw extruder. The effect of filler type, filler content, and coupling agent on the mechanical and rheological properties of the polypropylene were studied. The coupling agent was maleic anhydride‐grafted polypropylene (PP‐g‐MA). It was found that the mechanical properties are affected by filler type, filler concentration, and the interaction between filler and matrix. The tensile strength of the composite is more affected by the talc while the impact strength is influenced mostly by CaCO3 content. The elongation at break of PP/CaCO3 composites was higher than that of PP/talc composites. The incorporation of coupling agent into PP/mineral filler composites increased the mechanical properties. Rheological properties indicated that the complex viscosity and storage modulus of talc filled samples were higher than those of calcium carbonate filled samples while the tan δ was lower. The rheological properties of hybrid‐filler filled sample were more affected by the talc than calcium carbonate. The PP‐g‐MA increased the complex viscosity and storage modulus of both single and hybrid composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers  相似文献   

17.
Environmentally benign, low cost and abundantly available short pineapple leaf fibers (PALF), found mostly in the Tropical rain forest climates are ideal materials for manufacture of thermoplastic polymer‐matrix composites. Here, mechanical and thermal properties of composites of maleic anhydride grafted polypropylene (MA‐g‐PP) and chemically modified short PALF are studied as a function of different fiber lengths at 10 vol % fibers loading with fiber orientation in the longitudinal direction. The effects of fiber lengths and fiber loading on the morphological properties are assessed via observations by scanning electron microscopy. Fiber length of 6 mm oriented longitudinally at 10 vol % fibers loading in PP is the optimum and recommended composition, where 73% increase in impact properties, 37% increase in the flexural modulus, 33% increase in flexural strength, and 14% increase in vicat softening temperature are observed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

18.
Talc‐filled polypropylene (PP) composites coupled with silane‐grafted polypropylene (PP‐g‐Si) were prepared. Effect of PP‐g‐Si on the mechanical properties, crystallization, and melting behavior of PP composites was investigated. Compared with the uncoupled composites, the mechanical properties of Talc/PP composites coupled with a small amount of PP‐g‐Si were increased to some extent. Meanwhile, PP‐g‐Si can promote crystallization rate and increase crystallization temperature of PP in the composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2974–2977, 2000  相似文献   

19.
Polypropylene (PP)/clay nanocomposites were prepared by melt‐compounding PP with organomontmorillonite (OMT), using maleic anhydride grafted polypropylene (PP‐g‐MA) as the primary compatibilizer and N‐imidazol‐O‐(bicyclo pentaerythritol phosphate)‐O‐(ethyl methacrylate) phosphate (PEBI) as the cointercalating monomer. X‐ray diffraction patterns indicated that the larger interlayer spacing of OMT in PP was obtained due to the cointercalation monomer having a large steric volume and the d‐spacing further increased with the addition of PP‐g‐MA, as evidenced by transmission electron microscopy. Thermogravimetric analysis revealed that the PEBI‐containing PP nanocomposites exhibited better thermal stability than PEBI‐free PP composites. Dynamic mechanical analysis demonstrated that the storage modulus was significantly enhanced, and the glass transition temperature (Tg) shifted slightly to low temperature with the incorporation of clay for PP/OMT hybrids. PEBI‐containing PP/OMT composites gave a lower Tg value because of the strong internal plasticization effect of PEBI in the system. Cone calorimetry showed that the flame‐retardancy properties of PP nanocomposites were highly improved with the incorporation of PEBI. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

20.
The phase morphology and surface properties of some maleated ethylene propylene‐diene/organoclay nanocomposites (EPDM‐g‐MA/OC) were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM) and contact angle measurements. The effect of organoclay and/or compatibilizing agent [maleic anhydride‐grafted polypropylene (PP‐g‐MA)] on the properties of the EPDM‐g‐MA nanocomposites was investigated. The quality and uniformity of nanoclay dispersion were analyzed by SEM and AFM images. The experimental results showed an intercalate structure and biphasic morphology for the binary blends based on EPDM and clay. The surface properties of the studied composites are significantly influenced by the presence of a compatibilizing agent—PP‐g‐MA. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

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