Electroreduction of dioxygen (ORR) in alkaline medium on Ag/C and Pt/C nanostructured catalysts—effect of the presence of methanol

Ag/C catalysts with different loading were prepared using a colloidal route to obtain well dispersed catalysts on carbon, with a particle size close to 15 nm. An amount of 20 wt.% Ag on carbon was found to be the best loading in terms of current density and mass activity. The 20 wt.% Ag/C catalyst was then studied and the kinetics towards ORR was determined and compared with that of a 20 wt.% Pt/C catalyst. The number of exchanged electrons for the ORR was found to be close to four with the rotating disk electrode (RDE) as well as with the rotating ring disc electrode (RRDE) techniques. From the RDE results, the Tafel slopes b, the diffusion limiting current density inside the catalytic film (j_l^film) and the exchange current density (j₀) were evaluated. The Tafel slopes b and diffusion limiting current densities inside the catalytic film (j_l^film) were found to be in the same order for both catalysts, whereas the exchange current density (j₀), which is a suitable estimation of the activity of the catalyst, was at least 10 times higher at the Pt/C catalyst than at the Ag/C catalyst. The behavior of both catalysts in methanol containing electrolyte was investigated and it was found that at a low methanol concentration, the Pt/C catalyst was quasi-tolerant to methanol. But, at a high methanol concentration, the ORR at a Pt/C was affected. However, the Pt/C catalyst showed in each case better activity towards ORR than the Ag/C catalyst, even if the latter one was less affected by the presence of methanol than the former one.     

Oxygen reduction at Pt and Pt70Ni30 in H2SO4/CH3OH solution

The electrochemical oxygen reduction reaction (ORR) was studied at Pt and Pt alloyed with 30 atom% Ni in 1 M H₂SO₄ and in 1 M H₂SO₄/0.5 M CH₃OH by means of rotating disc electrode. In pure sulphuric acid, the overpotential of ORR at 1 mA cm⁻² is about 80 mV lower at Pt₇₀Ni₃₀ than at pure Pt. It was found that in methanol containing electrolyte solution the onset potential for oxygen reduction at PtNi is shifted to more positive potentials and the alloy catalyst has an 11 times higher limiting current density for oxygen reduction than Pt. Thus, PtNi as cathode catalyst should have a higher methanol tolerance for fuel cell applications. On the other hand, no significant differences in the methanol oxidation on both electrodes was found using cycling voltammetry, especially regarding the onset potential for methanol oxidation. During all the measurements no significant electrochemical activity loss was observed at Pt_0.7Ni_0.3. Ex-situ XPS investigations before and after the electrochemical experiments have revealed Pt enrichment in the first surface layers of the PtNi.     

Evaluation of the Performance of Carbon Supported Pt–Ru–Ni–P as Anode Catalyst for Methanol Electrooxidation

This research is aimed to improve the activity and stability of ternary alloy Pt–Ru–Ni/C catalyst. A novel anodic catalyst for direct methanol fuel cell (DMFC), carbon supported Pt–Ru–Ni–P nanoparticles, has been prepared by chemical reduction method by using NaH₂PO₂ as a reducing agent. One glassy carbon disc working electrode is used to test the catalytic performances of the homemade catalysts by cyclic voltammetric (CV), chronoamperometric (CA) and amperometric i–t measurements in a solution of 0.5 mol L^–1 H₂SO₄ and 0.5 mol L^–1 CH₃OH. The compositions, particle sizes and morphology of home‐made catalysts are evaluated by means of energy dispersive analysis of X‐ray (EDAX), X‐ray diffraction (XRD) and transmission electron micrographs (TEM), respectively. TEM images show that Pt–Ru–Ni–P nanoparticles have an even size distribution with an average diameter of less than 2 nm. The results of CV, CA and i–t curves indicate that the Pt–Ru–Ni–P/C catalyst shows significantly higher activity and stability for methanol electrooxidation due to the presence of non‐metal phosphorus in comparison to Pt–Ru–Ni/C one. All experimental results indicate that the addition of non‐metallic phosphorus into the Pt–Ru–Ni/C catalyst has definite value of research and practical application for enhancing the performance of DMFC.     

Pt-Ru catalysts prepared by high energy ball-milling for PEMFC and DMFC: Influence of the synthesis conditions

High energy ball-milling was used to prepare several unsupported Pt-Ru anode catalysts for PEM- and direct methanol fuel cells. Pt and Ru with a 50:50 nominal Pt/Ru ratio were ball-milled at various ball-to-powder weight ratios (from 4/1 to 12/1) and with various Pt:Ru:MgH₂ proportions (from 1:1:2 to 1:1:10), where MgH₂ is a leacheable dispersive agent. The presence of MgH₂ is necessary to obtain unsupported catalysts with a specific surface area of between 50 and 75 m² g⁻¹. The ball-milling parameters greatly affected the relative proportions of the three phases constituting the catalysts. These phases are: Pt(Ru) alloy nanocrystallites, unalloyed Ru crystallites and nanocrystallites. The best CO tolerant catalyst is obtained by using a 12/1 ball-to-powder ratio and a 1:1:8 Pt:Ru:MgH₂ proportion of dispersive agent. It is made of 57 at.% of a nanocrystalline (3 nm) Pt₈₀Ru₂₀ alloy, 42 at.% of a nanocrystalline (3 nm) Ru phase and 1 at.% of a crystalline (∼40 nm) Ru phase. This catalyst has the lowest Pt/Ru surface ratio (0.9), the highest content in nanocrystalline Ru, and the highest ratio of oxidized/metallic Ru (3.3). Both Pt-Ru alloy and nanocrystalline Ru participate to the CO tolerance. The best CO tolerant catalyst is, however, not the best catalyst in DMFC. The latter is obtained by using a 4/1 ball-to-powder ratio and a 1:1:6 Pt:Ru:MgH₂ proportion. Within the starting 50:50 Pt-Ru nominal atomic ratio, no specific correlation was found between catalyst performance in DMFC and atomic surface Pt/Ru ratio, nor nanocrystalline Ru content, nor oxidized/metallic Ru ratio. Performances of the best ball-milled catalysts are compared to those of commercial unsupported catalysts in PEMFC and DMFC.     

Methanol-tolerant PdPt/C alloy catalyst for oxygen electro-reduction reaction

A carbon-supported Pd-based PdPt catalyst (PdPt/C) with a small amount of Pt was prepared by borohydride reduction method and its activity in the oxygen electro-reduction reaction (ORR) was investigated in acidic conditions both with and without methanol. For comparison, carbon-supported Pt (Pt/C) and Pd (Pd/C) catalysts were prepared and the ORR activities were compared. Results revealed that the PdPt/C catalyst showed slightly lower ORR activity in terms of onset potential of oxygen reduction than Pt/C catalyst in 0.1M HClO₄. However, PdPt/C catalyst exhibited enhanced activity toward selective ORR with methanol-tolerant characteristics in 0.1M HClO₄ in the presence of methanol. The PdPt/C catalyst prepared here is suitable for use as a cathodic electrocatalyst in direct alcohol fuel cells after addition of small amount of expensive Pt metal.     

The Effect of Methanol Crossover on the Cathode Overpotential of DMFCs

The effects of methanol crossover on cathode overpotential of direct methanol fuel cells (DMFCs) were investigated by focusing on a mixed potential effect and surface poisoning of the catalyst. Experiments using different membranes and catalyst loadings were performed and compared with a semi‐quantitative model to discuss the main cause of the cathode overpotential. When the measured methanol crossover increased, cathode overpotential increased at particular threshold values, which were 150 mA cm^–2 at 0.3 mg cm^–2 of cathode platinum (Pt) loading and above 200 mA cm^–2 at 1.1 mg cm^–2. The modelling results also supported this tendency, and showed that Pt surface was poisoned to a great extent above the threshold methanol crossover where the cathode overpotential increased sharply, while the cathode overpotential remained low and was explained solely by the mixed potential below the threshold value. The threshold methanol crossover can be regarded as the acceptable value, below which the cathode overpotential from methanol crossover remains low, and was related with the Pt loading in the cathode. The reduction of methanol crossover through membranes below the acceptable values will contribute greatly to a decrease in the cathode overpotential and to the reduction of catalyst loadings.     

Performance of the Direct Methanol Carbonate Fuel Cell Using Anion Exchange Materials and Non‐Noble Metal Cathode Catalyst

A direct methanol fuel cell using a mixture of O₂ and CO₂ at the cathode was evaluated using anion exchange materials and cathode catalysts of Pt and a non‐Pt catalyst. The MEA based on non‐noble metal catalyst Acta 4020 showed superior performance than Pt/C based MEA in terms of open circuit potential and power density in carbonate environment. The fuel cell performance was improved by applying anion exchange ionomer in the catalyst layer. A maximum power density of 4.5 mW cm^–2 was achieved at 50 °C using 6.0 M methanol and 2.0 M K₂CO₃.     

Supported Pt and Pt–Ru catalysts prepared by potentiostatic electrodeposition for methanol electrooxidation

Methanol electrooxidation was investigated on Pt–Ru electrocatalysts supported on glassy carbon. The catalysts were prepared by electrodeposition from solutions containing chloroplatinic acid and ruthenium chloride. Bulk composition analysis of the Pt–Ru catalyst was performed using an X-ray detector for energy dispersive spectroscopy analysis (EDX). Three different compositions were analyzed in the range 0–20 at.% Ru content. Tafel plots for the oxidation of methanol in solutions containing 0.1–2 M CH₃OH, and in the temperature range 23–50 °C showed a reasonably well-defined linear region. The slope of the Tafel plots was found to depend on the ruthenium composition. The lower slope was determined for the Pt catalyst, varying between 100 and 120 mV dec⁻¹. The values calculated for the alloys were higher, ranging from 120 to 140 mV dec⁻¹. The reaction order for methanol varies from 0.5 to 0.8, increasing with the ruthenium content. The activation energy calculated from Arrhenius plots was found to change with the catalyst composition, showing a lower value around 30 kJ mol⁻¹ for the alloys, and a higher value, of 58.8 kJ mol⁻¹, for platinum. The effect of ruthenium content is explained by the bifunctional reaction mechanism.     

CoPdx oxygen reduction electrocatalysts for polymer electrolyte membrane and direct methanol fuel cells

The electrochemical activity of carbon-supported cobalt-palladium alloy electrocatalysts of various compositions have been investigated for the oxygen reduction reaction in a 5 cm² single cell polymer electrolyte membrane fuel cell. The polarization experiments have been conducted at various temperatures between 30 and 60 °C and the reduction performance compared with data from a commercial Pt catalyst under identical conditions. Investigation of the catalytic activity of the CoPd_x PEMFC system with varying composition reveals that a nominal cobalt-palladium atomic ratio of 1:3, CoPd₃, exhibits the best performance of all studied catalysts, exhibiting a catalytic activity comparable to the commercial Pt catalyst. The ORR on CoPd₃ has a low activation energy, 52 kJ/mol, and a Tafel slope of approximately 60 mV/decade, indicating that the rate-determining step is a chemical step following the first electron transfer step and may involve the breaking of the oxygen bond. The CoPd₃ catalyst also exhibits excellent chemical stability, with the open circuit cell voltage decreasing by only 3% and the observed current decreasing by only 10% at 0.8 V over 25 h. The CoPd₃ catalyst also exhibits superior tolerance to methanol crossover poisoning than Pt.     

Study of Methanol‐tolerant Oxygen Reduction Reaction at Pt–Bi/C Bimetallic Nanostructured Catalysts

The nanostructured platinum–bismuth catalysts supported on carbon (Pt₃Bi/C, PtBi/C and PtBi₃/C) were synthesised by reducing the aqueous metal ions using sodium borohydride (NaBH₄) in presence of a microemulsion. The amount of metal loading on carbon support was found to be 10 wt.‐%. The catalyst materials were characterised by X‐ray diffraction (XRD), X‐ray fluorescence (XRF), transmission electron microscope (TEM) and electroanalytical techniques. The Pt₃Bi/C, PtBi/C and PtBi₃/C catalysts showed higher methanol tolerance, catalytic activity for oxygen reduction reaction (ORR) than Pt/C of same metal loading. The electrochemical stability of these nano‐sized catalyst materials for methanol tolerance was investigated by repetitive cycling in the potential range of –250 to 150 mV_MSE. Bi presents an interesting system to have a control over the activity of the surface for MOR and ORR. All Pt–Bi/C catalysts exhibited higher mass activities for oxygen reduction (1–1.5 times) than Pt/C. It was found that PtBi/C catalyst exhibits better methanol‐tolerance than the other catalysts.     

The effect of two-layer cathode on the performance of the direct methanol fuel cell

To reduce the effect of methanol permeated from the anode, the structure of the cathode was modified from a single layer with Pt black catalyst to two-layer with PtRh black and Pt black catalysts, respectively. The current density of the direct methanol fuel cell (DMFC) using the two-layer cathode was improved to 228 mA/cm^-2 compared to that (180 mA/cm^-2) of the DMFC using the single layer cathode at 0.3 V and 303 K. From the cyclic voltammograms (CVs), it is indicated that the amount of adsorbates on the metal catalyst in the two-layer cathode is less than that of adsorbates in the single layer cathode after methanol test. In addition, the adsorbates were removed very rapidly by electrochemical oxidation from the two-layer cathode. It is suggested fromex situ X-ray absorption near edge structure analysis that the d-electron vacancy of Pt atom in the two-layer cathode is not changed by the methanol test. Thus, Pt is not covered with the adsorbates, which agrees well with the results of CV.     

Activity,selectivity, and methanol tolerance of novel carbon-supported Pt and Pt<Subscript>3</Subscript>Me (Me = Ni,Co) cathode catalysts

The activity, selectivity, and methanol tolerance of novel, carbon supported high-metal loading (40 wt.%) Pt/C and Pt₃Me/C (Me = Ni, Co) catalysts for the O₂ reduction reaction (ORR) were evaluated in model studies under defined mass transport and diffusion conditions, by rotating (ring) disk and by differential electrochemical mass spectrometry. The catalysts were synthesized by the organometallic route, via deposition of pre-formed Pt and Pt₃Me pre-cursors followed by their decomposition into metal nanoparticles. Characteristic properties such as particle sizes, particle composition and phase formation, and active surface area, were determined by transmission electron microscopy, energy dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction. For comparison, commercial Pt/C catalysts (20 and 40 wt.%, E-Tek, Somerset, NJ, USA) were investigated as well, allowing to evaluate Pt loading effects and, by comparison with the pre-cursor-based catalyst with their much smaller particle sizes (1.7 nm diameter), also particle size effects. Kinetic parameters for the ORR were evaluated; the ORR activities of the bimetallic catalysts and of the synthesized Pt/C catalyst were comparable and similar to that of the high-loading commercial Pt/C catalyst; at typical cathode operation potentials H₂O₂ formation is negligible for the synthesized catalysts. Due to their lower methanol oxidation activity the bimetallic catalysts show an improved methanol tolerance compared to the commercial Pt/C catalysts. The results indicate that the use of very small particle sizes is a possible way to achieve reasonably good ORR activities at an improved methanol tolerance at DMFC cathode relevant conditions.     

Electrochemical Reduction of Oxygen on Carbon Supported Pt and Pt/Ru Fuel Cell Electrodes in Alkaline Solutions

A study of O₂ reduction in 1 M NaOH solution at gas diffusion electrodes made from carbon supported Pt and Pt/Ru catalysts is reported. Two Tafel regions were observed for both the Pt and Pt/Ru electrodes. Although the same mechanism was suggested for oxygen reduction on both Pt and Pt/Ru catalysts, the O₂ reduction activity was lower on Ru. Electrochemical Impedance Spectroscopy (EIS) analysis was carried out at different potentials and showed the significant contribution of diffusion on the reaction process and kinetics. The effect of methanol on O₂ reduction was investigated in solutions containing various concentrations of methanol. The electrode performance deteriorated with increasing methanol concentration because of a mixed cathode potential. The methanol tolerance, i. e., the methanol concentration which polarises the O₂ reduction reaction for O₂ reduction, at the Pt/C electrode with a Pt loading of 1.2 mg cm^–2 is 0.2 M methanol in 1 M NaOH.     

Investigation on Electrocatalytic Activity and Stability of Pt/C Catalyst Prepared by Facile Solvothermal Synthesis for Direct Methanol Fuel Cell

Pt nanoparticles supported on Vulcan XC‐72 carbon black have been synthesized by a facile solvothermal method. The obtained Pt/C catalysts are characterized by X‐ray diffraction (XRD), energy dispersive X‐ray analysis (EDAX), and transmission electron microscopy (TEM) analysis to identify Pt mean size and Pt content. The results of electrochemical measurements demonstrate that the Pt/C catalyst prepared at the reaction temperature of 140 °C and the reaction time of 2 h shows the biggest initial electrochemical area with an initial electrochemically active specific surface area (ESA) of 70.6 m²g_Pt⁻¹, the highest electrocatalytic stability with an ESA loss of 48.7% after 1,000 CV cycles, and the best electrocatalytic activity and stability toward methanol oxidation reaction (MOR) with a specific activity of 0.6 mA cm⁻² and a retention rate (the ratio of the final current density to the maximum current density) after 3,600 s of 42.8%. Moreover, the electrochemical performance of homemade Pt/C catalyst is superior to that of commercial Pt/C catalyst, suggesting that the solvothermal synthesis is a promising method for preparing Pt based catalyst.     

The influence of a new fabrication procedure on the catalytic activity of ruthenium-selenium catalysts

A new procedure has been introduced to enhance catalytic activity of ruthenium-selenium electro-catalysts for oxygen reduction, in which materials are treated under hydrogen atmosphere at elevated temperatures. The characterisation using scanning electron microscopy, energy dispersive spectroscopy or energy dispersive X-ray spectroscopy exhibited that the treatment at 400 °C made catalysts denser while their porous nature remained, led to a good degree of crystallinity and an optimum Se:Ru ratio. The half cell test confirms feasibility of the new procedure; the catalyst treated at 400 °C gave the highest reduction current (55.9 mA cm⁻² at −0.4 V) and a low methanol oxidation effect coefficient (3.8%). The direct methanol fuel cell with the RuSe 400 °C cathode catalyst (2 mg RuSe cm⁻²) generated a power density of 33.8 mW cm⁻² using 2 M methanol and 2 bar oxygen at 90 °C. The new procedure produced the catalysts with low decay rates. The best sample was compared to the Pt and to the reported ruthenium-selenium catalyst. Possible reasons for the observations are discussed.     

Rapid Microwave‐Assisted Solvothermal Synthesis of Methanol Tolerant Pt–Pd–Co Nanoalloy Electrocatalysts

We report here a microwave‐assisted solvothermal (MW‐ST) method to synthesise carbon‐supported multimetallic nanostructured alloys of Pt, Pd and Co with high crystallinity and homogeneity for electrocatalytic application in fuel cells. Multimetallic nanoalloy electrocatalysts have been synthesised by a one‐pot, rapid MW‐ST method within 15 min at <300 °C without any post‐annealing in reducing gas atmospheres. For a comparison, same multimetallic alloys were also synthesised by heat treatment of co‐precipitated metals. Significant differences were observed in the phase structure and surface composition of the alloys synthesised by the two methods, which were rationalised based on the synthesis procedures adopted. Further, the multimetallic alloys were also explored for their electrocatalytic applications as cathode catalysts for oxygen reduction reaction (ORR). The multimetallic alloys, synthesised by the MW‐ST method, show much higher ORR activity compared to their counterparts synthesised by the conventional borohydride reduction method. While the ORR activity of Pt₇₀Pd₂₀Co₁₀ is comparable to that of commercial Pt, the ORR activity of Pt₅₀Pd₃₀Co₂₀ in direct methanol fuel cells (DMFC) is superior to that of commercial Pt at high methanol concentrations due to its high tolerance to methanol that may crossover from the anode to the cathode.     

The efficiency of methanol conversion to CO2 on thin films of Pt and PtRu fuel cell catalysts

Yields were determined for the CO₂ produced upon the electrochemical oxidation of 1.0 M methanol in 0.1 M HClO₄ at the following four fuel cell catalyst systems: Pt black, Pt at 10 wt.% metal loading on Vulcan XC-72R carbon (C/Pt, 10%), PtRu black at 50 at.% Pt, 50 at.% Ru (PtRu (50:50) black), and PtRu at 30 wt.% Pt, 15 wt.% Ru loading on Vulcan XC-72R carbon (C/PtRu, 30 wt.% Pt, 15 wt.% Ru). Samples were electrolyzed in a small volume (50 μl) arrangement for a period of 180 s keeping the reactant depletion in the cell below 1%. The dissolved CO₂ produced was determined ex situ by infrared spectroscopy in a micro-volume transmission flow cell. For the PtRu materials, the efficiencies for CO₂ formation were near 100% at reaction potentials in the range between 0.4 V (versus the reversible hydrogen electrode (RHE), V_RHE ) and 0.9 V_RHE. At the Pt catalysts, the yields of CO₂ approached 80% between 0.8 and 1.1 V_RHE and declined rapidly below 0.8 V_RHE.     

Pt-CeO2/C anode catalyst for direct methanol fuel cells

In order to develop a cheaper and durable catalyst for methanol electrooxidation reaction, ceria (CeO₂) as a co-catalytic material with Pt on carbon was investigated with an aim of replacing Ru in PtRu/C which is considered as prominent anode catalyst till date. A series of Pt-CeO₂/C catalysts with various compositions of ceria, viz. 40 wt% Pt-3–12 wt% CeO₂/C and PtRu/C were synthesized by wet impregnation method. Electrocatalytic activities of these catalysts for methanol oxidation were examined by cyclic voltammetry and chronoamperometry techniques and it is found that 40 wt% Pt-9 wt% CeO₂/C catalyst exhibited a better activity and stability than did the unmodified Pt/C catalyst. Hence, we explore the possibility of employing Pt-CeO₂ as an electrocatalyst for methanol oxidation. The physicochemical characterizations of the catalysts were carried out by using Brunauer Emmett Teller (BET) surface area and pore size distribution (PSD) measurements, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) techniques. A tentative mechanism is proposed for a possible role of ceria as a co-catalyst in Pt/C system for methanol electrooxidation.     

Investigations of Compositions and Performance of PtRuMo/C Ternary Catalysts for Methanol Electrooxidation

PtRuMo/C catalyst was prepared by impregnation reduction method and characterised. Comparison is made between a home‐made PtRu/C prepared by similar method and Pt/C (E‐Tek Co., Pt/C‐ET) catalysts. One glassy carbon disc electrode for ternary alloy catalyst was used to evaluate the catalytic performances by cyclic voltammetric, chronoamperometric, amperometric i–t curves, and electrochemical impedance spectra (EIS). The electrochemical measurement results indicated that the performance of PtRuMo/C with a molar ratio of 6:3:1 was the highest among 15 Pt_xRu_yMo_10–x–y/C catalysts with different molar ratios. The composition, particle size, lattice parameter and morphology of the PtRuMo(6:3:1)/C catalyst were determined by means of X‐ray energy dispersive analysis, X‐ray diffraction (XRD) and transmission electron micrographs (TEM). The result of XRD analysis exhibits that PtRuMo(6:3:1)/C has the fcc structure with the smaller lattice parameter than the home‐made PtRu/C and Pt/C‐ET. Its typical particle sizes is only about 5 nm. With respect to the catalytic activity and stability, the PtRuMo(6:3:1)/C catalyst is superior to PtRu/C despite their comparable active areas. Though the electrochemically active surface area of Pt/C‐ET is the biggest, its performance is the lowest. EIS results also indicate that the reaction resistances for methanol electrooxidation on the PtRuMo(6:3:1)/C catalyst are smaller than those of PtRu/C at different polarisation potentials.     

Kinetic study of methanol oxidation on carbon-supported PtRu electrocatalyst

Methanol electrooxidation was investigated on the carbon-supported PtRu electrocatalyst (1:1 atomic ratio) in acid media. X-ray diffraction measurement indicated alloying of Pt and Ru. Cyclic voltammetry of the sample reflects the amount of Ru in the catalyst and its ability to adsorb OH radicals. Tafel plots for the oxidation of 0.02-3 M methanol in the solutions containing 0.05-1 M HClO₄ and in the temperature range 27-40 °C showed reasonably well-defined linear region with the slope of about 115 mV dec⁻¹ at the low currents, irrespective of the experimental conditions employed. Reaction order with respect to methanol was found to be 0.5. A correlation between methanol oxidation rate and pseudocapacitive current of OH adsorption on Ru sites was established. It was proposed that bifunctional mechanism is operative with the reaction between methanol residues adsorbed on Pt sites and OH radicals adsorbed on Ru sites as the rate-determining step.