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The separation of acetone from chloroform is difficult because the highly nonideal vapor–liquid equilibrium produces a maximum-boiling azeotrope. An earlier paper (Luyben, W. L. (2008). Control of the maximum-boiling acetone/chloroform azeotropic distillation system. Industrial & Engineering Chemistry Research, 47, 6140–6149) discussed the use of extractive distillation for making this separation. This paper studies the use of pressure-swing distillation for making the same separation.Results show that the extractive distillation process is much more attractive from the standpoint of both capital investment and energy consumption. But pressure-swing distillation avoids the potential problem of product contamination by the extractive solvent that must be added to the binary system. 相似文献
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应用模拟软件ASPEN PLUS对丙烯腈-乙腈萃取精馏进行模拟。采用NRTL热力学模型计算液相活度系数。模拟计算出的常压下气液平衡数据与文献相比较,较为吻合。通过C_3H_3N-C_2H_3N-H_2O三元物系剩余曲线与液液相平衡图分析了丙烯腈与乙腈萃取分离的可能性及丙烯腈-水共沸物分离的可能性。最后通过模拟计算得到了沿塔各组分浓度和温度分布曲线,均能达工艺分离要求。 相似文献
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针对酯交换制备过程中甲醇?碳酸二甲酯共沸体系难分离的问题,分别选择变压精馏、碳酸乙烯酯(EC)萃取精馏与乙二醇(EG)萃取精馏3种分离过程进行模拟与能量集成,对比了3种工艺流程的分离能耗,采用有效能(?)分析方法分析了能耗最低的变压分离过程的有效能(?)损失. 结果表明,3种工艺流程的能耗EG萃取精馏>EC萃取精馏>变压精馏,碳酸二甲酯生产过程中内部循环物流能量是输入总能量的1.55倍,变压共沸分离过程的?损失为7.9%。 相似文献
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采用萃取精馏的方法分离乙腈-正丙醇的共沸物系。首先利用溶剂选择原理和UNIFAC基团贡献法选出N-甲基吡咯烷酮作为萃取精馏的萃取剂,同时采用NRTL模型对常压下乙腈-正丙醇物系和加入萃取剂N-甲基吡咯烷酮后的汽液平衡进行模拟和实验验证,模拟结果与实验数据吻合较好。然后通过间歇萃取精馏实验进一步考察所选萃取剂的分离效果。结果表明,N-甲基吡咯烷酮能够打破共沸,有效分离乙腈-正丙醇共沸物系。采用有28块理论板的填料塔,萃取剂进料位置为第4块板,溶剂比为1.0,回流比为3,可以从塔顶得到质量分数为98.6%的乙腈产品。最后,用Aspen Plus软件对乙腈-正丙醇物系的连续萃取精馏流程进行了模拟,得出的参数为进一步的工业应用奠定基础。 相似文献
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提出和研究了以苯胺作为溶剂的甲醇-乙腈间歇萃取精馏分离工艺。根据溶剂极性相似相溶原理,结合ChemCAD软件模拟汽液平衡和汽液平衡实验确定苯胺为合适的溶剂。结果表明,不仅苯胺能够消除甲醇-乙腈物系的共沸现象,效果优于N,N-二甲基甲酰胺(DMF),而且可以采用Wilson模型对苯胺作为溶剂的甲醇-乙腈共沸物系汽液平衡进行模拟。通过实验考察了间歇萃取精馏的分离效果。采用有33块理论板的填料塔进行间歇萃取精馏甲醇-乙腈共沸混合物分离实验,其中净化回收段填料层3块理论板,萃取精馏段填料层30块理论板,回流比为4,苯胺作为溶剂,溶剂质量比为2.5∶1时,在塔顶得到产品甲醇质量分数为98.97%,高于DMF作为溶剂时的95.76%;表明苯胺更加适合作为萃取精馏分离甲醇-乙腈共沸物系的溶剂。 相似文献
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带有中间贮罐间歇萃取精馏实验研究 总被引:1,自引:0,他引:1
使用一个带有中间贮罐的间歇萃取精馏实验装置,以能形成最低共沸物的乙酸乙酯-乙醇体系为分离对象,选用N,N-二甲基甲酰胺(DMF)为萃取剂,实验研究了中间贮罐持液量、中间贮罐持液温度、萃取剂加入速率等操作参数对分离过程的影响。实验结果表明:随着萃取剂流率的增加,中间贮罐持液量也相应增加,组分更易于分离;随着中间贮罐持液量的增加,中间贮罐持液温度也相应升高,且存在最佳分离持液温度;萃取剂流率对分离结果的影响最大,中间贮罐持液温度对分离结果的影响次之,中间贮罐持液量对分离结果的影响最小。 相似文献
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在对六甲基二硅烷(HMDO)-甲苯-水三元体系进行了热力学分析的基础上,应用化工流程模拟软件ASPEN PULS对工艺过程进行模拟。提出了共沸蒸馏、萃取的分离方案,筛选了5种共沸剂,结果表明丙酮为最佳共沸剂。丙酮与HMDO-水形成共沸物,分离甲苯;共沸物通过萃取的方式分离HMDO;水与丙酮可以通过普通精馏的方法得以分离,整个过程中的共沸精馏溶剂和萃取剂-水全部循环使用,没有废液的排放,实现了清洁生产。提出的工艺方案可为工业装置设计提供参考。 相似文献
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萃取精馏是强化分离的有效方法,选用不同的萃取剂对萃取精馏过程的可行性和经济性有很大影响。探索性地使用分子模拟软件Material Studio 计算二元物系的混合能来作为萃取剂优劣的判据。以苯和环己烷为待分离物系,选择多种溶剂作为萃取剂,计算萃取剂分子与苯分子之间的混合能以及萃取剂分子与环己烷分子之间的混合能,并计算2个混合能的差值。以文献报导的选择性和以热力学NRTL方程计算无限稀释活度系数得到的选择性为标准来验证使用混合能差值评价萃取剂优劣的合理性。验证结果表明混合能差值基本随选择性的增加而增大,这一结论为进一步深入理论研究和新的萃取剂选择方法的开发打下了基础。 相似文献
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在生产杀菌剂嘧菌酯中间体过程中,反应物原甲酸三甲酯(TMOF)与生成物醋酸(HAc)发生共沸,导致反应物堆积和原料损耗。为解决共沸物分离问题,使用Hayden-O'Connell修正的UNIFAC基团贡献法研究其汽液平衡,设计常规萃取精馏(CED)、侧线萃取精馏(SED)、隔壁塔萃取精馏(EDWC)三种工艺,以分离组分摩尔纯度、再沸器热负荷(Q)、年度总费用(TAC)为目标,运用灵敏度耦合箱线图响应面法(S-BBD)对三种工艺参数分别优化。结果表明,优化方法预测值与实际值存在较优拟合关系, CED、SED、EDWC对TAC和Q的预测误差均不超过1%。分离纯度相同时,SED较CED节约10.37%TAC和6.88%热负荷,EDWC较CED节约10.65%TAC和10.53%热负荷,三种工艺方案均可为化工实际生产提供理论基础。 相似文献
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为了分离丙酮-四氢呋喃共沸混合物,研究了萃取精馏在丙酮-四氢呋喃物系中的应用。通过溶剂选择原理初选出乙苯作为萃取精馏分离此共沸物系的溶剂,同时采用NRTL模型对常压下丙酮-四氢呋喃物系和加入溶剂乙苯后的汽液平衡进行模拟和实验验证,模拟结果与实验数据吻合较好。然后进行了间歇萃取精馏分离此共沸物的实验研究来进一步考察所选萃取剂的效果。结果表明:乙苯能够消除丙酮-四氢呋喃共沸物系的共沸点,采用有40块理论板的填料塔,回流比为5,溶剂摩尔比为2.5∶1时塔顶可以得到质量分数为99.34%的丙酮产品,说明采用乙苯作萃取剂分离丙酮-四氢呋喃共沸物是可行的。最后又对连续和间歇萃取精馏分离丙酮-四氢呋喃共沸物的流程进行了模拟,得到的工艺参数将为进一步的工业应用提供了理论依据。 相似文献
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Preparation of high purity methylal by extractive distillation using N,N-dimethylformamide (DMF) as solvent 下载免费PDF全文
通过溶剂选择原理粗选出萃取精馏制备甲缩醛产品的溶剂,既而通过Chemcad软件模拟和汽液平衡实验确定合适的溶剂及溶剂比。结果表明,N,N-二甲基甲酰胺(DMF)能够消除甲缩醛-甲醇共沸物系的共沸点;采用UNIQUAC模型对常压下甲缩醛-甲醇物系和加入溶剂N,N-二甲基甲酰胺的汽液平衡进行模拟,模拟结果和实验数据吻合较好。用间歇萃取精馏实验对甲缩醛粗品进行了分离,在实验条件下,可以从塔顶得到质量浓度为99.9%的高纯度甲缩醛产品。 相似文献
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通过萃取精馏、精馏对甲醇、丙酮与乙酸乙酯的混合溶媒加以分离,通过对生产数据的调整,确定了萃取精馏过程中混合溶媒与萃取水加入比例为1∶1,此条件下,萃取效果最好。萃取塔顶可以得到丙酮与乙酸乙酯和水的共沸物,塔底可以得到纯度为99.5%的甲醇。 相似文献
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在生产杀菌剂嘧菌酯中间体过程中,反应物原甲酸三甲酯(TMOF)与生成物醋酸(HAc)发生共沸,导致反应物堆积和原料损耗。为解决共沸物分离问题,使用Hayden-O'Connell修正的UNIFAC基团贡献法研究其汽液平衡,设计常规萃取精馏(CED)、侧线萃取精馏(SED)、隔壁塔萃取精馏(EDWC)三种工艺,以分离组分摩尔纯度、再沸器热负荷(Q)、年度总费用(TAC)为目标,运用灵敏度耦合箱线图响应面法(S-BBD)对三种工艺参数分别优化。结果表明,优化方法预测值与实际值存在较优拟合关系, CED、SED、EDWC对TAC和Q的预测误差均不超过1%。分离纯度相同时,SED较CED节约10.37%TAC和6.88%热负荷,EDWC较CED节约10.65%TAC和10.53%热负荷,三种工艺方案均可为化工实际生产提供理论基础。 相似文献
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Extractive distillation was investigated for separation of the minimum azeotrope of n-propanol/water,via the Aspen Plus simulation platform.Experimental data of n-propanol/water,which could pass the thermodynamic consistency test,were regressed to get suitable binary interaction parameters (BIPs) by the UNIQUAC thermodynamic model.The azeotrope system was heterogeneous in the simulation with built-in BIPs,which was contrary to the experimental data.The study focused on the effect of thermodynamic parameters on the prediction of phase behavior,and process design of extractive distillation.N-methyl-2-pyrrolidone (NMP) and ethylene glycol were used as solvents to implement the separation.Processes with built-in and regressed BIPs were explored,based on the minimum total annual cost (TAC).There were significant differences in the phase behavior simulation using different thermodynamic parameters,which showed the importance of BIPs in the design and optimization of extractive distillation. 相似文献
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Elena Graczová Branislav Šulgan Samuel Barabas Pavol Steltenpohl 《Frontiers of Chemical Science and Engineering》2018,12(4):670-682
Methyl acetate is considered low toxicity volatile solvent produced either as a by-product during methanol carbonylation or via acetic acid esterification with methanol. In both cases, pure methyl acetate has to be isolated from the reaction mixture. Simulation of methyl acetate separation from its mixture with methanol by extraction distillation was carried out in ASPEN + software. In total three case studies were assumed using two different extraction solvents and two solvent regeneration strategies. In case A, novel extraction solvent 1-ethyl-3-methylimidazolium trifluoromethanesulfonate ionic liquid, was considered. Raw material separation was achieved in an extraction distillation column while the solvent regeneration was accomplished in a second distillation column in this case. In case study B, the same extraction solvent was used; however, its regeneration was carried out in a single-effect evaporator. Dimethyl sulfoxide was the second extraction solvent selected. Its use in methyl acetate-methanol separation is presented in case study C. As high purity of dimethyl sulfoxide was required for the methyl acetate-methanol azeotrope breaking, its regeneration was carried out in the second distillation column only. To simulate the ternary methyl acetate–methanol–extraction solvent mixtures separation, vapor–liquid equilibrium was predicted based on the NRTL equation. Further, unknown properties of the considered ionic liquid and variation of these properties with temperature were predicted and introduced into the ASPEN + components properties database. Based on these data, optimum operation parameters of the respective separation equipment were established. In all case studies, the same condition had to be fulfilled, namely minimum methyl acetate content in the distillate from the extraction distillation column of 99.5mol-%. Results of simulations using the respective optimum operation parameters were employed in the economic evaluation of the three separation unit designs studied. It was found that the least energy-demanding design corresponds to the case study B in terms of both capital as well as operation expenses.
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