iPP/PET原位微纤复合材料的超临界二氧化碳发泡行为EI北大核心CSCD

利用微纳层叠共挤技术中独特的剪切拉伸复合流动场作用实现聚对苯二甲酸乙二醇酯(PET)在聚丙烯(i PP)中的原位微纤化,研究了PET的原位微纤化对i PP/PET复合材料发泡行为的影响。扫描电子显微镜结果显示,经过微纳层叠共挤装置挤出后,PET在i PP中形成直径为0.2~1μm的微纤。PET微纤化显著地改善了i PP的结晶性能、流变性能及发泡性能。差示扫描量热测试结果表明,PET微纤对i PP具有明显的异相成核作用,能提高i PP的结晶温度和熔点;拉伸流变行为分析发现,PET微纤的形成使得i PP产生明显的应变硬化现象;通过超临界二氧化碳发泡发现,i PP/PET原位微纤复合材料的泡孔比纯i PP更加稳定,尺寸更小,密度更大,且泡孔内存在三维微纤网络结构。     

通过挤出-热拉伸制备CB/PET/PE导电复合材料

在前期热塑性塑料原位成纤研究基础上，尝试通过挤出-热拉伸制备原位微纤化炭黑(CB)／聚对幕二甲酸乙二醇酯(PET)／高密度聚乙烯(HDPE)导电复合材料。先将CB／PET熔融混合制成母料，再将母料和HDPE按一定的比例挤出一热拉伸。实验发现，体系成纤性能受母料的熔融粘度影响。在相对低的CB含量下，复合物能形成较好的原位微纤，从而具有较好的电性能．     

iPP/PET原位微纤复合材料的超临界二氧化碳发泡行为

利用微纳层叠共挤技术中独特的剪切拉伸复合流动场作用实现聚对苯二甲酸乙二醇酯(PET)在聚丙烯(i PP)中的原位微纤化,研究了PET的原位微纤化对i PP/PET复合材料发泡行为的影响。扫描电子显微镜结果显示,经过微纳层叠共挤装置挤出后,PET在i PP中形成直径为0.2~1μm的微纤。PET微纤化显著地改善了i PP的结晶性能、流变性能及发泡性能。差示扫描量热测试结果表明,PET微纤对i PP具有明显的异相成核作用,能提高i PP的结晶温度和熔点;拉伸流变行为分析发现,PET微纤的形成使得i PP产生明显的应变硬化现象;通过超临界二氧化碳发泡发现,i PP/PET原位微纤复合材料的泡孔比纯i PP更加稳定,尺寸更小,密度更大,且泡孔内存在三维微纤网络结构。     

PET-MFIAA/ PP原位成纤复合材料的形态结构及力学性能

用钉挂预埋多功能界面活化剂(MFIAA)的PET(PET-MFIAA)与PP共混 - 挤出 - 拉伸,制备了PET-MFIAA/PP原位成纤复合材料,采用扫描电镜、偏光显微镜观察和力学性能测定的方法,研究了PET-MFIAA/PP的PET微纤形态、试样断面形态及力学性能,并与PET/PP、MFIAA/PET/PP两种原位成纤复合材料进行对比。结果表明: PET-MFIAA/PP PET微纤与PP基体间具有强的相互作用,PET微纤呈粗细不均匀、凹凸不平的异形形态及柔性界面等结构特征,形成了强的界面结合,其刚性、韧性均比纯 PP明显提高,含7.00% MFIAA的PET-MFIAA/PP复合材料的拉伸屈服应力、弯曲弹性模量和悬臂梁缺口冲击强度分别达到了纯PP的1.04倍、1.23倍和1.79倍。     

多级拉伸PP/PA1010/CB导电复合材料的结构与性能

利用自主设计的多级拉伸挤出设备,制备了含不同长径比的聚酰胺/炭黑（PA1010/CB）纤维的原位微纤聚丙烯/聚酰胺/炭黑（PP/PA1010/CB）导电复合材料,炭黑仅选择性分散在PA1010中,形成一种特殊的双逾渗现象。扫描电子显微镜观察、电学性能测试结果表明,随着分割叠加单元个数的增加,（PA1010＋CB）导电相...     

热拉伸比对PET/ PE 原位微纤化复合材料形态和拉伸性能的影响

采用熔融挤出2热拉伸2淬冷方法制备了聚对苯二甲酸乙二醇酯( PET) / 聚乙烯( PE) 原位微纤化复合材料。固定体系组成( PET/ PE 为15/ 85), 热拉伸比增加, PET 粒子相继从球状转变成椭球状、棒状和纤维状; 除了最小粒径保持基本不变外, 最大和平均粒径均逐渐减小。微纤化复合材料在PE 的加工温度下成型时, 纤维能够良好地保持在体系中, 但在PET 的加工温度下成型时, 纤维重新熔融, 形成球状粒子。复合材料的拉伸模量和拉伸强度随拉伸比增加显著增加, 表明微纤化对材料具有良好的增强效果; 而断裂伸长率随热拉伸比增加剧烈下降, 产生明显的韧-脆转变。比基本断裂功( we ) 先随热拉伸比( HSR) 增加而增加, 热拉伸比为19117 左右时达到最大值, 继续增加热拉伸比, we 降低。      

可降解型聚丁二酸丁二醇酯/聚乳酸原位成纤增强复合材料

采用"熔融挤出-冷拉伸-微注成型"方法成功制备了可降解型高分子——聚丁二酸丁二醇酯(PBS)/聚乳酸(PLA)的原位成纤复合材料,其中PBS为基体连续相而PLA为微纤增强相;并从组分黏度比、组分含量比以及拉伸形变比三方面分析讨论了微纤化结构的形成条件。扫描电子显微镜观察结果表明,所采用的可降解型高分子原料的黏度比并不在最适宜成纤的范围内,但提高拉伸比以及高的PLA含量都可以增加PLA微纤的数量和长径比。研究发现PLA相部分形成微纤化结构后,由于自身力学性能的提高并且增加了两相间的界面作用,对PBS/PLA复合材料体系有显著增强作用。拉伸强度与拉伸模量分别比纯PBS提高了55%和140%,优于文献报道的几种天然纤维对PBS的增强效果。     

PP/PET原位成纤复合材料的增强效应

用挤出-拉伸-注塑法制得了PP/PET原位成纤增强复合材料,以不拉伸的普通共混材料作对照,研究了PET质量含量(C_m)对PET成纤性和材料拉伸强度(σ_t)及模量(E)的影响及其作用机制。结果表明,C_m由0增至20%时,PET纤维数量增多,纤维直径及其分散性以C_m=15%为界先减少后增大;材料的σ_t、E在C_m=15%时有最大值,分别比纯PP提高约20%和70%。熔体拉伸时分散相液滴的聚结-形变成纤对PET相形态随C_m的变化起关键作用,分散相对基体增强效应与两相界面缺陷效应的相互竞争,纤维对基体增刚作用受纤维数量和细度的双重控制,分别是决定材料σ_t~C_m、E~C_m关系的支配因素。     

LMPM／PP原位复合材料微纤结构的形成

采用（１）毛细管直接挤出；（２）熔融混炼毛细管挤出和（３）熔融混炼单螺杆挤出三种加工法制备了低熔点金属（ＬＭＰＭ）与聚丙烯（ＰＰ）的原位复合材料，研究了加工方法及ＬＭＰＭ用量对复合材料形态结构的影响。结果表明：方法（３）较易使ＬＭＰＭ在ＰＰ基体中原位成纤；ＬＭＰＭ用量较少时不易成纤，但在保证ＬＭＰＭ能成纤的条件下，ＬＭＰＭ用量越少，ＬＭＰＭ纤维越细，在成型时赋予拉伸力，ＬＭＰＭ更易成纤，提出了剪切     

GEP/PO原位微纤化共混物的制备

利用“熔融挤出-热拉伸-淬冷”方法制备了几种通用工程塑料(GEP)／聚烯烃(PO)原位微纤化共混物，研究了加工设备(挤出机、注塑机、HAAKB流变仪附属单螺杆挤出机)和口模结构(窄缝状、片状、棒状)对聚对苯二甲酸乙二醇酯(PET)／聚乙烯(PE)共混物原位成纤的影响，发现带矩形窄缝状口模的挤出机挤出能产生更好的纤维结构，而有高剪切作用的对空注塑不能形成纤维结构。观察PET／PE，PET／聚丙烯(PP)，聚碳酸酯(PC)／PE及PC／PP共混物的成纤情况，发现通常认为不利于成纤(粘度比大于1)的PC／PE和PC／PP体系也形成了较好的纤维形态。总体上，PET／PE的成纤效果好于其它的体系。     

Flexural and impact response of woven glass fiber fabric/polypropylene composites

Impact tests with a falling dart and flexural measurements were carried out on polypropylene based laminates reinforced with glass fibers fabrics. Research has shown that the strong fiber/matrix interface obtained through the use of a compatibilizer increased the mechanical performance of such composite systems. The improved adhesion between fibers and matrix weakly affects the flexural modulus but strongly influences the ultimate properties of the investigated woven fabric composites. In fact, bending tests have shown a clear improvement in the flexural strength for the compatibilized systems, in particular when a high viscosity/high crystallinity polypropylene was used. On the contrary, the low velocity impact tests indicated an opposite dependence on the interface strength, and higher energy absorption in not compatibilized composites was detected. This result has been explained in terms of failure mechanisms at the fiber/matrix interface, which are able to dissipate large amounts of energy through friction phenomena. Pull-out of fibers from the polypropylene matrices have been evidenced by the morphological analysis of fracture surfaces after failure and takes place before the fibers breakage, as confirmed by the evaluation of the ductility index.     

Effect of glass fiber hybridization on properties of sisal fiber–polypropylene composites

Natural fiber reinforced polymer composites became more attractive due to their light weight, high specific strength, and environmental concern. However, some limitations such as low modulus, poor moisture resistance were reported. This study aimed to investigate the effect of glass fiber hybridization on the physical properties of sisal–polypropylene composites. Polypropylene grafted with maleic anhydride (PP-g-MA) was used as a compatibilizer to enhance the compatibility between the fibers and polypropylene. Incorporating glass fiber into the sisal–polypropylene composites enhanced tensile, flexural, and impact strength without having significant effect on tensile and flexural moduli. In addition, adding glass fiber improved thermal properties and water resistance of the composites.     

Tensile properties of short-glass-fiber- and short-carbon-fiber-reinforced polypropylene composites

Composites of polypropylene (PP) reinforced with short glass fibers (SGF) and short carbon fibers (SCF) were prepared with extrusion compounding and injection molding techniques. The tensile properties of these composites were investigated. It was noted that an increase in fiber volume fraction led to a decrease in mean fiber length as observed previously. The relationship between mean fiber length and fiber volume fraction was described by a proper exponential function with an offset. The tensile strength and modulus of SGF/PP and SCF/PP composites were studied taking into account the combined effect of fiber volume fraction and mean fiber length. The results about the composite strength and modulus were interpreted using the modified rule of mixtures equations by introducing two fiber efficiency factors, respectively, for the composite strength and modulus. It was found that for both types of composites the fiber efficiency factors decreased with increasing fiber volume fraction and the more brittle fiber namely carbon fiber corresponded to the lower fiber efficiency factors than glass fiber. Meanwhile, it was noted that the fiber efficiency factor for the composite modulus was much higher than that for the composite strength. Moreover, it was observed that the tensile failure strain of the composites decreased with the increase of fiber volume fraction. An empirical but good relationship of the composite failure strain with fiber volume fraction, fiber length and fiber radius was established.     

Influence of short bamboo/glass fiber on the thermal, dynamic mechanical and rheological properties of polypropylene hybrid composites

The present article summarizes the development of polypropylene-bamboo/glass fiber reinforced hybrid composites (BGRP) using an intermeshing counter rotating twin screw extruder followed by injection molding. Maleic anhydride grafted polypropylene (MAPP) has been used as a coupling agent to improve the interfacial interaction between the fibers and matrix. The crystallization and melting behavior were investigated employing differential scanning calorimetry (DSC). Thermogravimetric analysis (TGA) indicates an increase in thermal stability of the matrix polymer with incorporation of bamboo and glass fibers, confirming the effect of hybridization and efficient fiber matrix interfacial adhesion. The dynamic mechanical analysis (DMA) showed an increase in storage modulus (E′) indicating higher stiffness in case of hybrid composites as compared with untreated composites and virgin matrix. The rheological behavior of the hybrid composites has also been studied using time–temperature superposition (TTS) principle and corresponding viscoelastic master curves have been constructed.     

Hybrid effects on tensile properties of hybrid short-glass-fiber-and short-carbon-fiber-reinforced polypropylene composites

Hybrid composites of polypropylene reinforced with short glass fibers and short carbon fibers were prepared using extrusion compounding and injection molding techniques. The tensile properties of these composites were investigated taking into account the effect of the hybridization by these two types of short fibers. It was noted that the tensile strength and modulus of the hybrid composites increase while the failure strain of the hybrid composites decreases with increasing the relative carbon fiber volume fraction in the mixture. The hybrid effects for the tensile strength and modulus were studied by the rule of hybrid mixtures (RoHM) using the tensile strength and modulus of single-fiber composites, respectively. It was observed that the strength shows a positive deviation from that predicted by the RoHM and hence exhibits a positive hybrid effect. However, the values of the tensile modulus are close to those predicted by the RoHM and thus the modulus shows no existence of a hybrid effect. Moreover, the failure strains of the hybrid composites were found to be higher than the failure strain of the single carbon fiber-reinforced composite, indicating that a positive hybrid effect exists. Explanations for the hybrid effects on the tensile strength and failure strain were finally presented.     

Morphology and mechanical properties of isotactic polypropylene glass mat thermoplastic composites modified with organophilic montmorillonite

Satisfactory impregnation of glass fiber mats may be obtained with isotactic polypropylene/montmorillonite (MMT) nanocomposites under conditions comparable with industrial conditions. However, it is demonstrated here that the high melt viscosity of the nanocomposite matrix at low shear rates may significantly influence the release of the compressive load in the glass mat and hence the glass fiber distribution in consolidated specimens. Thus, depending on the initial lay-up and overall glass fiber content, the bending modulus may either increase or decrease with increasing MMT content, whereas the tensile modulus is more consistent with micromechanical models assuming a uniform glass fiber distribution. Results from fractographic analyses show that the presence of matrix rich layers at the specimen surfaces may also lead to premature crack initiation and failure in flexion.     

Effect of fiber modulus of elasticity on the long term properties of micro-fiber reinforced cementitious composites

Fibers for reinforcing cementitious composites are typically short and randomly dispersed in the matrix. Consequently, most of the fibers are inclined to the cracks that develop in the cement matrix and suffer from bending stress as these cracks open. For brittle fibers, such as carbon fibers, the bending stress may lead to flexural fiber rupture before the fiber attains its full capacity in direct tension. As a result, the efficiency of these fibers may be reduced. This phenomenon is not expected to occur in ductile fibers, which can yield locally rather than rupture. Predictions of a theoretical model show that the bending stress increases as the matrix becomes denser and suffer (an event which occurs as the matrix ages or due to the addition of silica-fume) and decreases for fibers of lower modulus of elasticity. Therefore, a reduction in strength with time in composites with dense matrices is expected for very brittle fibers of high modulus, moderate or no reduction for low modulus brittle fibers, and no reduction in strength is expected for ductile fibers. The long term properties of cementitious composites reinforced with various microfibers was studied to validate the model; PAN and Pitch type carbon fibers represented brittle fibers of high and low modulus, respectively; polypropylene and polyacrylonitrile fibers represented ductile fibers. The results showed good agreement with the theoretical model.     

相容剂对长玻纤增强热塑性聚氨酯弹性体/聚乳酸复合材料性能的影响

采用熔体浸渍工艺制备长玻纤增强热塑性聚氨酯弹性体(TPU)/聚乳酸(PLA)复合材料;以苯乙烯-丙烯腈接枝甲基丙烯酸缩水甘油酯(SAG)作为相容剂,热塑性弹性体聚氨酯作为增韧剂,聚乳酸为基体树脂,考察苯乙烯-丙烯腈接枝甲基丙烯酸缩水甘油酯用量对长玻璃纤维增强聚TPU/PLA复合材料性能的影响。结果表明,加入苯乙烯-丙烯腈接枝甲基丙烯酸缩水甘油酯能改善长玻璃纤维增强聚TPU/PLA复合材料的相容性;长玻璃纤维增强聚TPU/PLA复合材料的拉伸强度、缺口冲击强度、弯曲强度和模量等力学性能及储能模量随着苯乙烯-丙烯腈接枝甲基丙烯酸缩水甘油酯用量的增加呈先增加后降低的趋势,而长玻璃纤维增强聚TPU/PLA复合材料的损耗因子则随苯乙烯-丙烯腈接枝甲基丙烯酸缩水甘油酯含量的增加呈现降低后增加的趋势;通过复合材料的形态分析表明,加入相容剂的复合材料中玻璃纤维与基体树脂界面强度增加,且玻璃纤维表面有一层包覆的树脂基体;通过分析得出,当相容剂添加量为6%时,长玻璃纤维增强聚TPU/PLA复合材料的拉伸强度、弯曲强度和模量、缺口冲击强度等力学性能最优。     

纤维增强改性阻尼材料研究

随着高性能机械设备和高速轨道交通的飞速发展,阻尼材料已被广泛应用于解决噪声和振动问题。研究了添加不同纤维对阻尼材料性能的影响。在阻尼浆和环氧树脂两种基体中添加了有机纤维和玻璃纤维,使用DMA测试仪对复合材料动态力学性能进行表征,探讨了纤维增强机理。测试结果表明,有机纤维较玻璃纤维对复合材料的增强效果好,其中PET纤维表现出较优良的阻尼性能。