含H2S的NaCl溶液中溶解氧对PH13-8Mo钢腐蚀性能的影响

为研究新型马氏体沉淀硬化不锈钢PH13-8Mo在含饱和H_2S的NaCl溶液中的腐蚀行为,利用极化曲线、电化学阻抗谱等电化学测试和浸泡实验相结合的方法,通过扫描电子显微镜(SEM)和X射线光电子能谱分析技术(XPS),观察了该高强钢在含H_2S的除氧和不除氧的NaCl溶液中的腐蚀形貌,并对其腐蚀产物的成分进行了分析.结果表明:在除氧的NaCl溶液中,阳极极化曲线的形状发生了明显的变化,电化学阻抗谱的容抗弧的幅值也较未除氧的溶液中变小;在除氧的NaCl溶液中浸泡7 d后,由于H_2S水解后的S~(2-)或HS~-离子侵入到钝化膜的内部,并与钝化膜或金属基体发生反应,使得试样表面发生全面腐蚀,腐蚀产物主要为Fe、Cr、Ni、Mo的氧化物和硫化物;而在未除氧的NaCl溶液中浸泡后,试样表面仅发生局部腐蚀.     

Influence of Coating Parameter and Sintering Atmosphere on the Corrosion Resistance Behavior of Electrophoretically Deposited Composite Coatings

The purpose of this study is to synthesize and characterize nanosized titania (TiO₂), zinc oxide (ZnO), and its composite coating on Ti–6Al–4V to enhance its corrosion protection behavior in Ringer's solution. Nanosized powders of TiO₂ and ZnO was characterized by Fourier transform infrared spectroscopy (FTIR), powder X-ray diffraction (XRD), and scanning electron microscopy - energy dispersive atomic spectroscopy (SEM-EDAX) analysis. As a result of antibacterial activity, both ZnO and TiO₂/ZnO have produce remarkable inhibition zone on Escherichia coli. The antibacterial activity of composites are due to the combined effect of ZnO on TiO₂. The adherence and surface uniformity of TiO₂/ZnO composite film on titanium implant was examined by optical microscopy and Vickers microhardness test. Corrosion resistant behavior of the coating on titanium implant was investigated by tafel polarization and impedance analysis. The composite coatings on Ti–6Al–4V have produced improved corrosion resistance with a pronounced shift in the anodic corrosion potential (E_corr) with a corresponding less corrosion current density (I_corr) compared to monophase coating. Similar results have been obtained for impedance analysis which indicated a reduction in double layer capacitance (C_dl) and with enhancement in charge transfer resistance (R_ct). These observations suggest improved corrosion resistance property of TiO₂/ZnO composite coating on Ti–6Al–4V.     

Inhibition of corrosion of mild steel in acid media by N′-benzylidene-3-(quinolin-4-ylthio)propanohydrazide

In the present investigation a new corrosion inhibitor, N′-(3,4-dihydroxybenzylidene)-3-{[8-(trifluoromethyl)quinolin-4-yl]thio}propanohydrazide(DHBTPH) was synthesized, characterized and tested as a corrosion inhibitor for mild steel in HCl (1 M, 2 M) and H₂SO₄ (0·5 M, 1 M) solutions using weight-loss method, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. The corrosion inhibition efficiency measured by all the above three techniques were in good agreement with each other. The results showed that DHBTPH is a very good inhibitor for mild steel in acidic media. The inhibition efficiency in different acid media was found to be in the decreasing order 0·5 M H₂SO₄ > 1 M HCl > 1 M H₂SO₄ > 2 M HCl. The inhibition efficiency increases with increasing inhibitor concentration and with increasing temperature. It acts as an anodic inhibitor. Thermodynamic and activation parameters are discussed. Adsorption of DHBTPH was found to follow the Langmuir’s adsorption isotherm. Chemisorption mechanism is proposed. The mild steel samples were also analysed by scanning electron microscopy (SEM).     

Corrosion inhibition and adsorption behavior of 2-((dehydroabietylamine)methyl)-6-methoxyphenol on mild steel surface in seawater

The inhibition effect of a Dehydroabietylamine Schiff base derivative, namely 2-((dehydroabietylamine)methyl)-6-methoxyphenol (DMP) against mild steel corrosion in seawater was evaluated using weight loss and electrochemical techniques (potentiodynamic polarization and electrochemical impedance). The experimental results showed that DMP is a good corrosion inhibitor and the inhibition efficiency increased with the increase of DMP concentration, while the adsorption followed the Langmuir isotherm. X-ray photoelectron spectroscopy, scanning electron microscopy, theoretical calculation of electronic density, molecular electrostatic potential and molecular dynamics were carried out to establish mechanism of corrosion inhibition for mild steel with DMP in seawater medium. The inhibition action of the compound was assumed to occur via adsorption on the steel surface through the active centers in the molecule. The corrosion inhibition is due to the formation of a chemisorbed film on the steel surface.     

Corrosion resistant Zn-Co alloy coatings deposited using saw-tooth current pulse

Micro/nanostructured multilayer coatings of Zn-Co alloy were developed periodically on mild steel from acid chloride bath. Composition modulated multilayer alloy (CMMA) coatings, having gradual change in composition (in each layer) were developed galvanostatically using saw-tooth pulses through single bath technique (SBT). CMMA coatings were developed under different conditions of cyclic cathode current densities (CCCDs) and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) method. Optimal configuration, represented as (Zn-Co)_2·0/4.0/300 was found to exhibit ～ 89 times better corrosion resistance compared to monolithic (Zn-Co)_3·0 alloy deposited for same time, from same bath. The better corrosion resistance of CMMA coatings was attributed to changed interfacial dielectric properties, evidenced by dielectric spectroscopy. Improved corrosion resistance was attributed to formation of n-type semiconductor film at the interface, supported by the Mott-Schottky plot. Further, the formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy (SEM).     

Application of Self Assembled 6-aminohexanol layers for corrosion protection of 304 stainless steel surface

Grafting of 6-aminohexanol onto a 304 stainless steel substrate was performed with the assistance of polydopamine self assembly. The surface structure of the films was characterized using optical and scanning electron microscopy and X-ray energy dispersive spectroscopy confirmed the establishment of organic films. The corrosion resistance properties were characterized using the electrochemical impedance spectroscopy and potentiodynamic polarization curve measurements. Enhanced corrosion resistance performance was mainly ascribed to the compact film structure and the blocking characteristics against electron transfer of the modified 304 stainless steel substrate.     

In‐situ fabrication of zirconium–titanium nano‐composite and its coating on Ti‐6Al‐4V for biomedical applications

In this study, nanocomposite powder consisting of zirconia and titania (Zr–Ti) have been synthesised by sol–gel method, with the aim of protecting Ti‐6Al‐4V surface. A simple and low cost electrophoretic deposition (EPD) technique has been employed for coating the nanocomposite material on Ti‐6Al‐4V. The prepared nanocomposite powder was characterised for its functional groups, phase purity, surface topography by Fourier transform infrared spectroscopy, powder X‐ray diffraction and scanning electron microscopy. Further, the biocompatibility nature of the composite powder was studied by [3‐(4, 5‐dimethylthiazol‐2‐yl)‐2, 5‐diphenyltetrazolium bromide] colorimetric assay and fluorescence analysis with MG63 osteoblast cell lines. The electrochemical behaviour of composite coating was investigated by potentiodynamic polarization and electrochemical impedance method. The results obtained from the electrochemical techniques indicate more corrosion resistance behaviour with increase of R _ct value with the corresponding decrease in R _dl values. From the above findings, the composite coating acts as a barrier layer against corrosion by preventing the leaching of metal ions from a dense and defect free coating. A scratch test analyser was used to assess the integrity of the coating; the lower traction force value of composite coating with increase in load has confirmed the presence of thick adherent layer on the substrate.Inspec keywords: zirconium compounds, titanium compounds, titanium alloys, aluminium alloys, vanadium alloys, nanofabrication, nanocomposites, nanoparticles, sol‐gel processing, electrophoretic coating techniques, surface topography, Fourier transform infrared spectra, X‐ray diffraction, scanning electron microscopy, X‐ray chemical analysis, fluorescence, cellular biophysics, biomedical materials, electrochemical impedance spectroscopy, corrosion resistance, corrosion protection, corrosion protective coatings, adhesionOther keywords: in‐situ fabrication, zirconium‐titanium nanocomposite powder, biomedical applications, zirconia, titania, sol‐gel method, electrophoretic deposition, EPD, functional groups, phase purity, surface topography, Fourier transform infrared spectroscopy, powder X‐ray diffraction, scanning electron microscopy, energy dispersive X‐ray analysis, biocompatibility, 3‐(4, 5‐dimethylthiazol‐2‐yl)‐2,5‐diphenyltetrazolium bromide colorimetric assay, acridine range fluorescence analysis, MG63 osteoblast cell lines, electrochemical behaviour, composite coating, potentiodynamic polarization, electrochemical impedance spectroscopy, corrosion resistance, barrier layer, leaching, defect free coating layer, scratch test analysis, adherent layer, TiAlV‐ZrO₂ ‐TiO₂      

Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete

We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca₁₀(PO₄)₆(OH)₂. After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.     

Electrochemical corrosion behavior of 2A02 Al alloy under an accelerated simulation marine atmospheric environment

The corrosion behavior of 2A02 Al alloy under simulated marine atmospheric environment has been studied using mass-gain, scanning electron microscope/energy dispersive spectroscopy (SEM/EDS), laser scanning confocal microscopy, X-ray diffraction spectroscopy and localized electrochemical methods. The results demonstrate that the relationship between the corrosion induced mass-gain and the corrosion time is in accordance with the power rule. The mass-gain increases gradually during the corrosion time, while the corrosion rate decreases. With ongoing of the corrosion, corrosion products film changed from a porous to a compact structure. The various spectroscopic data show that the corrosion products films composed mainly of Al(OH)₃, Al₂O₃ and AlCl₃. The electrochemical corrosion behavior of the 2A02 Al alloy was studied by electrochemical impedance spectroscopy (EIS).     

Aqueous corrosion performance of nanostructured bainitic steel

In this study, the corrosion performance of nanostructured bainitic steel was compared with martensitic steel in chloride-containing solution using electrochemical techniques. Electrochemical impedance spectroscopy (EIS) results showed that the polarization resistance (R_p) for nanostructured bainitic steel (3400 Ω cm²) was higher than that of martensitic steel (2000 Ω cm²). Potentiodynamic polarization results showed an 85% lower corrosion current density for nanostructured bainitic steel compared to martensitic steel. Galvanostatically polarized martensitic steel revealed high localized corrosion i.e., intergranular corrosion (IGC) as well as localized attack in the grains. However, the nanostructured bainitic steel when polarized galvanostatically exhibited only a marginal selective dissolution of retained austenite. Thus, it can be suggested that nanostructured bainitic steel will perform better than martensitic steel in chloride-containing environments.     

The corrosion inhibition and adsorption behavior of Uncaria gambir extract on mild steel in 1 M HCl

The inhibitive effect of the ethyl acetate extract of Uncaria gambir on the corrosion of mild steel in 1 M HCl solution has been investigated by weight loss measurement as well as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The presence of this catechin-containing extract reduces remarkably the corrosion rate of mild steel in acidic solution. The effect of temperature on the corrosion behavior of mild steel was studied in the range of 303–333 K. The results from this corrosion test clearly reveal that the extract behaves as a mixed type corrosion inhibitor with the highest inhibition at 1000 ppm. Surface analyses via scanning electron microscope (SEM) shows a significant improvement on the surface morphology of the mild steel plate. Linearity of Langmuir isotherm adsorptions indicated the monolayer formation of inhibitor on mild steel surface.     

Improvement of epoxy resin properties by incorporation of TiO2 nanoparticles surface modified with gallic acid esters

Epoxy resin/titanium dioxide (epoxy/TiO₂) nanocomposites were obtained by incorporation of TiO₂ nanoparticles surface modified with gallic acid esters in epoxy resin. TiO₂ nanoparticles were obtained by acid catalyzed hydrolysis of titanium isopropoxide and their structural characterization was performed by X-ray diffraction and transmission electron microscopy. Three gallic acid esters, having different hydrophobic part, were used for surface modification of the synthesized TiO₂ nanoparticles: propyl, hexyl and lauryl gallate. The gallate chemisorption onto surface of TiO₂ nanoparticles was confirmed by Fourier transform infrared and ultraviolet–visible spectroscopy, while the amount of surface-bonded gallates was determined using thermogravimetric analysis. The influence of the surface modified TiO₂ nanoparticles, as well as the length of hydrophobic part of the gallate used for surface modification of TiO₂ nanoparticles, on glass transition temperature, barrier, dielectric and anticorrosive properties of epoxy resin was investigated by differential scanning calorimetry, water vapor transmission test, dielectric spectroscopy, electrochemical impedance spectroscopy and polarization measurements. Incorporation of surface modified TiO₂ nanoparticles in epoxy resin caused increase of glass transition temperature and decrease of the water vapor permeability of epoxy resin. The water vapor transmission rate of epoxy/TiO₂ nanocomposites was reduced with increasing hydrophobic part chain length of gallate ligand. Dielectric constant of examined nanocomposites was influenced by gallate used for the modification of TiO₂ nanoparticles. The nanocomposites have better anticorrosive properties than pure epoxy resin, because the surface modified TiO₂ nanoparticles react as oxygen scavengers, which inhibit steel corrosion by cathodic mechanism.     

The effect of Pseudoxanthomonas sp. as manganese oxidizing bacterium on the corrosion behavior of carbon steel

The present study investigated the role of manganese oxidizing bacterium (MOB), namely Pseudoxanthomonas sp. on the corrosion behavior of carbon steel. This bacterium was isolated from sewage treatment plants and identified by biochemical and molecular methods. The electrochemical techniques such as open circuit potentiometry, electrochemical impedance spectroscopy, potentiodynamic and cyclic polarization were used to measure the corrosion rate and observe the corrosion mechanism. Also, scanning electron microscopy and X-ray diffraction studies were applied to surface analysis. This study revealed the strong adhesion of the biofilm on the metal surface in the presence of Pseudoxanthomonas sp. that enhanced the corrosion of carbon steel. X-ray diffraction patterns identified a high content of MnO₂ deposition within these biofilms. This is the first report that discloses the involvement of Pseudoxanthomonas sp. as manganese oxidizing bacteria on the corrosion of carbon steel.     

Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete

Abstract

We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca₁₀(PO₄)₆(OH)₂. After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.     

Controlled release of phenytoin for epilepsy treatment from titania and silica based materials

Template technique was used to obtain well ordered nanostructured materials: mesoporous silica and nanostructured titania tubes. This technique permits the synthesis of solids with controlled mesoporosity, where a large variety of molecules that have therapeutic activity can be hosted and further released to specific sites. In this work phenytoin (PH), a drug used in epilepsy treatment, was loaded in ordered mesoporous silica (SBA 15) and nanostructured titania tubes (TiO₂). The pure materials and those containing PH were characterized by X-ray diffraction, FTIR spectroscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM) and N₂ adsorption–desorption at 77 K. In order to determine the loading capacity of the antiepileptic drug on these silica- and titania-based materials, the loading and release of PH was investigated using UV–vis spectroscopy. Tubular structures were found for the titania samples, for which the X-ray diffractograms showed to be formed by anatase and rutile phases. On the other hand, an amorphous phase was found in the silica sample. A highly ordered hexagonal structure of 1D cylindrical channels was also observed for this material. Loaded PH showed a good stability inside the used materials as observed by spectroscopy analysis. The adsorption and desorption of PH are faster in nanostructured TiO₂ tubes than in mesoporous silica matrix.     

Electrochemical corrosion behaviors of titanium covered by various TiO<Subscript>2</Subscript> nanotube films in artificial saliva

TiO₂ nanotube films obtained by anodization have shown great promise as biomaterials. In the present work, we report on the corrosion behaviors of titanium (Ti) with various TiO₂ nanotubes prepared by using controlled anodization procedures. Special emphasis is put on the impact of film morphologies on the corrosion resistance of the Ti substrate. The corrosion behaviors of Ti with different nanotube films were studied in artificial saliva using open-circuit potential measurement, potentiodynamic polarization, and electrochemical impedance spectroscopy techniques. Ti covered by TiO₂ nanotube films showed the markedly enhanced corrosion resistance properties compared to bare Ti. The existence of the compact oxide layer formed in a fluoride-free electrolyte was found to be beneficial for improving corrosion resistance properties. Besides, the TiO₂ nanotube films obtained by two-step anodization had better corrosion resistance than those obtained by single-step anodization, though they used the identical anodization parameters.     

Layer-by-layer assembly of titanate nanosheets/poly- (ethylenimine) on PEN films

Alternating layers of TiO₂ nanosheets and poly(ethylenimine) were sequentially dip coated onto a polyethylene naphthalate substrate (PEN) using layer-by-layer assembly. UV-vis spectroscopy shows a linear growth of the PEI/nanosheets bilayer on the PEN substrate. The cross-section microstructure of the LBL film was studied using scanning electron microscopy (SEM). Helium permeability measurement showed that the titania nanosheet/PEI bilayers reduced the permeation rate of He through the coated PEN film.     

Green approach to corrosion inhibition of mild steel in hydrochloric acid and sulphuric acid solutions by the extract of Murraya koenigii leaves

The inhibition of the corrosion of mild steel in hydrochloric acid and sulphuric acid solutions by the extract of Murraya koenigii leaves has been studied using weight loss, electrochemical impedance spectroscopy (EIS), linear polarization and potentiodynamic polarization techniques. Inhibition was found to increase with increasing concentration of the leaves extract. The effect of temperature, immersion time and acid concentration on the corrosion behavior of mild steel in 1 M HCl and 0.5 M H₂SO₄ with addition of extract was also studied. The inhibition was assumed to occur via adsorption of the inhibitor molecules on the metal surface. The adsorption of the extract on the mild steel surface obeys the Langmuir adsorption isotherm. The activation energy as well as other thermodynamic parameters (Q, ΔH^*, and ΔS^*) for the inhibition process was calculated. These thermodynamic parameters show strong interaction between inhibitor and mild steel surface. The results obtained show that the extract of the leaves of M. koenigii could serve as an effective inhibitor of the corrosion of mild steel in hydrochloric and sulphuric acid media.     

Microbiologically influenced corrosion of titanium caused by aerobic marine bacterium Pseudomonas aeruginosa

Microbiologically influenced corrosion (MIC) is a big threat to the strength and safety of many metallic materials used in different environments throughout the world. The metabolites and bioactivity of the microorganisms cause severe deterioration on the metals. In this study, MIC of pure titanium (Ti) was studied in the presence of a highly corrosive aerobic marine bacterium Pseudomonas aeruginosa. The results obtained from electrochemical test showed that Ti was corrosion resistant in the abiotic culture medium after 14 d, while the increased corrosion current density (i_corr) obtained from polarization curves and the decreased charge transfer resistance (R_ct) from electrochemical impedance spectroscopy (EIS) indicated the accelerated corrosion of Ti caused by P. aeruginosa biofilm. For further confirmation of the above results, the surface of Ti was investigated using scanning electron microscopy (SEM), confocal laser scanning microscopy (CLSM) and X-ray photoelectron spectroscopy (XPS). According to the XPS results, TiO₂ was formed in both abiotic and biotic conditions, while unstable oxide Ti₂O₃ was detected in the presence of P. aeruginosa, leading to the defects in the passive film and localized corrosion. Pitting corrosion was investigated with the help of CLSM, and the largest pit depth found on Ti surface immersed in P. aeruginosa was 1.2 μm. Ti was not immune to MIC caused by P. aeruginosa.     

Evaluation of the Corrosion Protection Performance of Epoxy-Coated High Manganese Steel by SECM and EIS Techniques

The corrosion protection performances of epoxy-coated Mn steel and carbon steel were evaluated by electrochemical impedance spectroscopy (EIS) and scanning electrochemical microscopy (SECM) analysis. EIS was performed on coated Mn steel with a scratch in a 0.1 M NaCl solution after a wet/dry cyclic corrosion test. The charge transfer resistance (R _ct) and film resistance (R _f) of the coated Mn steel displayed a higher value than the coated carbon steel. The increase in the charge transfer resistance and film resistance of the coated steel is due to the presence Mn in steel. SECM was conducted to estimate the corrosion protection performance of the epoxy-coated Mn steel immersed in a 0.1 M NaCl solution. It was found that dissolution of Fe²⁺ was suppressed at the scratch on the coated Mn steel due to the higher resistance for anodic dissolution of the substrate. SEM/EDX analysis showed that Mn was enriched in corrosion products at a scratched area of the coated steel after corrosion testing. FIB-TEM analysis confirmed the presence of the nanoscale oxide layer of Mn in the rust of the steel, which had a beneficial effect on the corrosion resistance of the coated steel by forming protective corrosion products in the wet/dry cyclic test.