Scheduling with generalized batch delivery dates and earliness penalties

In this paper, we study some single machine scheduling problems with generalized batch delivery dates and earliness penalties. The generalized delivery dates are given a-priori before any jobs are processed. They are unrelated to the jobs and the processing order. Each specific delivery batch contains jobs completed but undelivered until the specific delivery date. We consider scheduling problems to minimize two types of earliness penalties: one is the total earliness; the other is the maximum earliness. For these two problems, first we show that they are NP-hard in the strong sense for general cases; then we prove that they are still NP-hard even if there are only two generalized batch dates. We also prove that they are solved in polynomial time for general earliness penalty function if all processing times are equal, and give an O(n log(n)) algorithm to solve the weighted earliness cases.     

Scheduling multi-purpose batch plants with junction constraints

There is an increasing trend in the chemical process industry to operate flexible batch plants because of their capability to manufacture multiple products simultaneously by sharing the same process resources. In this paper, the scheduling of multi-purpose batch chemical plants with junction (header) constraints is considered. A mixed-integer non-linear model for the scheduling of multi-purpose batch chemical plants is formulated that considers the connection between equipment sets, transfer times, variable batch sizes, alternative process plans, and batch merging. Because of the computational time complexity of the batch scheduling problem, a heuristic scheduling algorithm that minimizes the total tardiness is developed lo solve the model.     

Single-machine batch delivery scheduling and common due-date assignment with a rate-modifying activity

We consider batch delivery scheduling on a single machine, where a common due-date is assigned to all the jobs and a rate-modifying activity on the machine may be scheduled, which can change the processing rate of the machine. Thus the actual processing time of a job is variable depending on whether it is processed before or after the rate-modifying activity. The objective is to determine the optimal job sequence, the optimal partition of the job sequence into batches, the optimal assigned common due-date, and the optimal location of the rate-modifying activity simultaneously to minimize the total cost of earliness, job holding, weighted number of tardy jobs, due-date assignment, and batch delivery. We derive some structural properties of the problem, based on which we design polynomial-time algorithms to solve some special cases of the problem.     

Multi-objective fuzzy parallel machine scheduling problems under fuzzy job deterioration and learning effects

This paper investigates a multi-objective parallel machine scheduling problem under fully fuzzy environment with fuzzy job deterioration effect, fuzzy learning effect and fuzzy processing times. Due dates are decision variables for the problem and objective functions are to minimise total tardiness penalty cost, to minimise earliness penalty cost and to minimise cost of setting due dates. Due date assignment problems are significant for Just-in-Time (JIT) thought. A JIT company may want to have optimum schedule by minimising cost combination of earliness, tardiness and setting due dates. In this paper, we compare different approaches for modelling fuzzy mathematical programming models with a local search algorithm based on expected values of fuzzy parameters such as job deterioration effect, learning effect and processing times.     

Using a multiple-GA method to solve the batch picking problem: considering travel distance and order due time

Warehousing involves all activities related to the movement of goods such as receiving, storage, order picking, accumulation, sorting and shipping within warehouses or distribution centres. Among these activities, order picking is the most costly process because its operations are labour-intensive and repetitive. In this paper, we propose a batch picking model that considers not only travel cost but also an earliness and tardiness penalty to fulfil the current complex and quick-response oriented environment. This model is solved using a multiple-GA method for generating optimal batch picking plans. The core of the multiple-GA method consists of the GA__BATCH and GA__TSP algorithms. The GA__BATCH algorithm finds the optimal batch picking plan by minimizing the sum of the travel cost and earliness and tardiness penalty. The GA__TSP algorithm searches for the most effective travel path for a batch by minimizing the travel distance. To exhibit the benefits of the proposed model a set of simulations and a sensitivity analysis are conducted using a number of datasets with different order characteristics and warehouse environments. The results from these experiments show that the proposed method outperforms benchmark models.     

Production scheduling of single-stage multi-product batch chemical processes with fixed batch sizes

We address the problem of scheduling a single-stage multi-product batch chemical process with fixed batch sizes. We present a mixed-integer nonlinear programming model to determine the schedule of batches, the batch size, and the number of overtime shifts that satisfy the demand at minimum cost for this process. We introduce a polynomial-time algorithm to solve the problem when the processing times of all batches are identical and the setup and cleaning times are sequence-independent. The solution procedure is based on recognizing that the optimal fixed batch size is a member of a set whose cardinality is polynomial. Given a batch size, the problem may be formulated as an assignment problem. Thus, an optimal solution may be found by iteratively solving a polynomial number of assignment problems. This work was motivated by a pesticide manufacturing company in the design of a new plant where the assumptions of a single bottleneck machine, fixed batch sizes, sequence-independent setup times, and identical batch processing times are all valid. An example is developed for this application.     

Common due date assignment scheduling for a no-wait flowshop with convex resource allocation and learning effect

This article addresses the no-wait flowshop scheduling problem with simultaneous consideration of common due date assignment, convex resource allocation and learning effect in a two machine setting. The processing time of each job can be controlled by its position in a sequence and also by allocating extra resource, which is a convex function of the amount of a common continuously divisible resource allocated to the job. The objective is to determine the optimal common due date, the resource allocation and the schedule of jobs such that the total earliness, tardiness and common due date cost (the total resource consumption cost) are minimized under the constraint condition that the total resource consumption cost (the total earliness, tardiness and common due date cost) is limited. Polynomial time algorithms are developed for two versions of the problem.     

Minimising makespan on parallel batch processing machines with non-identical ready time and arbitrary job sizes

This paper considers the parallel batch processing machine scheduling problem which involves the constraints of unequal ready times, non-identical job sizes, and batch dependent processing times in order to sequence batches on identical parallel batch processing machines with capacity restrictions. This scheduling problem is a practical generalisation of the classical parallel batch processing machine scheduling problem, which has many real-world applications, particularly, in the aging test operation of the module assembly stage in the manufacture of thin film transistor liquid crystal displays (TFT-LCD). The objective of this paper is to seek a schedule with a minimum total completion time for the parallel batch processing machine scheduling problem. A mixed integer linear programming (MILP) model is proposed to optimise the scheduling problem. In addition, to solve the MILP model more efficiently, an effective compound algorithm is proposed to determine the number of batches and to apply this number as one parameter in the MILP model in order to reduce the complexity of the problem. Finally, three efficient heuristic algorithms for solving the large-scale parallel batch processing machine scheduling problem are also provided.     

Minimising total weighted earliness and tardiness on parallel machines using a hybrid heuristic

Scheduling jobs with different processing times and distinct known due dates on parallel machines (which may be idle) so as to minimise the total weighted earliness and tardiness is NP-hard. It occurs frequently in industrial settings with a just-in-time production environment. Here, small instances of this problem are tackled via an exact mixed-integer program, whereas larger instances are approximately solved using hybrid algorithms. The computational investigation discerns what makes a difficult instance, and demonstrates the efficiency of the approach.     

Batching and scheduling to minimize the makespan in the two-machine flowshop

In this paper, we consider a class of batching and scheduling problems in the two-machine flowshop where one of the machines is a discrete processor and the other one is a batch processor. The jobs are processed separately on the discrete processor and processed in batches on the batch processor. The processing time of a batch is equal to the total processing time of the jobs contained in it, and the completion time of a job in a batch is defined as the completion time of the batch containing it. A constant setup time is incurred whenever a batch is formed on the batch processor. The problem is to find the optimal batch compositions and the optimal schedule of the batches so that the makespan is minimized. All problems in this class are shown to be NP-complete in the ordinary sense. We also identify some polynomially solvable cases by introducing their corresponding solution methods.     

Single CNC machine scheduling with controllable processing times and multiple due dates

In this study, we solve the single CNC machine scheduling problem with controllable processing times. Our objective is to maximize the total profit that is composed of the revenue generated by the set of scheduled jobs minus the sum of total weighted earliness and weighted tardiness, tooling and machining costs. Customers offer multiple due dates to the manufacturer, each coming with a distinct price for the order that is decreasing as the date gets later, and the manufacturer has the flexibility to accept or reject the orders. We propose a number of ranking rules and scheduling algorithms that we employ in a four-stage heuristic algorithm that determines the processing times for each job and a final schedule for the accepted jobs simultaneously, to maximize the overall profit.     

BATCH SCHEDULING TO MINIMIZE CYCLE TIME, FLOW TIME, AND PROCESSING COST

We consider a multi-stage batch processing system in which a group of identical units, requiring the same set of operations, is manufactured. In this system, work on the batch must be continuous at each operation, but the batch can be split into sub-batches for transfer between consecutive operations. We examine the case in which operations can be performed in any sequence, using cycle time, total flow time (static and dynamic), and processing cost as measures of performance. It is shown that these problems are closely related to a traveling-salesman problem with a special cost matrix. Optimal scheduling rules are developed for all measures of performance.     

No-wait two-machine permutation flow shop scheduling problem with learning effect,common due date and controllable job processing times

We consider a two-machine no-wait permutation flow shop common due date assignment scheduling problem where the processing time of a job is given as a function of its position in the sequence and its amount of resource allocated to this job. The common due date (CON) assignment method means that all the jobs are given a common due date. We need to make a decision on the common due date, resource allocation and the sequence of jobs to minimise total earliness, tardiness, common due date cost and total resource cost. We show that the problem remains polynomially solvable under the proposed model.     

A Meta-RaPS for the early/tardy single machine scheduling problem

This paper investigates a meta-heuristic solution approach to the early/tardy single machine scheduling problem with common due date and sequence-dependent setup times. The objective of this problem is to minimise the total amount of earliness and tardiness of jobs that are assigned to a single machine. The popularity of just-in-time (JIT) and lean manufacturing scheduling approaches makes the minimisation of earliness and tardiness important and relevant. In this research the early/tardy problem is solved by Meta-RaPS (meta-heuristic for randomised priority search). Meta-RaPS is an iterative meta-heuristic which is a generic, high level strategy used to modify greedy algorithms based on the insertion of a random element. In this case a greedy heuristic, the shortest adjusted processing time, is modified by Meta-RaPS and the good solutions are improved by a local search algorithm. A comparison with the existing ETP solution procedures using well-known test problems shows Meta-RaPS produces better solutions in terms of percent difference from optimal. The results provide high quality solutions in reasonable computation time, demonstrating the effectiveness of the simple and practical framework of Meta-RaPS.     

The burn-in test scheduling problem with batch dependent processing time and sequence dependent setup time

The burn-in test scheduling problem (BTSP) is a variation of the complex batch processing machine scheduling problem, which is also a generalisation of the liquid crystal injection scheduling problem with incompatible product families and classical identical parallel machine problem. In the case we investigated on the BTSP, the jobs are clustered by their product families. The product families can be clustered by different product groups. In the same product group, jobs with different product families can be processed as a batch. The batch processing time is dependent on the longest processing time of those jobs in that batch. Setup times between two consecutive batches of different product groups on the same batch machine are sequentially dependent. In addition, the unequal ready times are considered in the BTSP which involves the decisions of batch formation and batch scheduling in order to minimise the total machine workload without violating due dates and the limited machine capacity restrictions. Since the BTSP involves constraints on unequal ready time, batch dependent processing time, and sequence dependent setup times, it is more difficult to solve than the classical parallel batch processing machine scheduling problem with compatible product families or incompatible product families. These restrictions mean that the existing methods cannot be applied into real-world factories directly. Consequently, this paper proposes a mixed integer programming model to solve the BTSP exactly. In addition, two efficient solution procedures which solve the BTSP are also presented.     

Parallel-machine scheduling with controllable processing times

We consider a problem of scheduling nindependent and simultaneously available jobs on munrelated parallel machines. The job processing times can be compressed through incurring an additional cost, which is a convex function of the amount of compression. Two problems are formulated as assignment problems, which can be solved inO (n³m + n²m log(nm))time. One is to minimize the total compression cost plus the total flow time. The other is to minimize the total compression cost plus the sum of earliness and tardiness costs.     

Single machine batch scheduling with sequential job processing

The problem of scheduling n jobs on a single machine in batches to minimize some regular cost functions is studied. Jobs within each batch are processed sequentially so that the processing time of a batch is equal to the sum of the processing times of the jobs contained in it. Jobs in the same batch are completed at the same time when the last job of the batch has finished its processing. A constant set-up time precedes the processing of each batch. The number of jobs in each batch is bounded by some value b. If b < n, then the problem is called bounded. Otherwise, it is unbounded. For both the bounded and unbounded problems, dynamic programming algorithms are presented for minimizing the maximum lateness, the number of late jobs, the total tardiness, the total weighted completion time, and the total weighted tardiness when all due dates are equal, which are polynomial if there is a fixed number of distinct due dates or processing times. More efficient algorithms are derived for some special cases of both the bounded and unbounded problems in which all due dates and/or processing times are equal. Several special cases of the bounded problem are shown to be NP-hard. Thus, a comprehensive classification of the computational complexities of the special cases is provided.     

Modelling and symmetry breaking in scheduling problems on batch processing machines

Problems of scheduling batch-processing machines to minimise the makespan are widely exploited in the literature, mainly motivated by real-world applications, such as burn-in tests in the semiconductor industry. These problems consist of grouping jobs in batches and scheduling them on machines. We consider problems where jobs have non-identical sizes and processing times, and the total size of each batch cannot exceed the machine capacity. The processing time of a batch is defined as the longest processing time among all jobs assigned to it. Jobs can also have non-identical release times, and in this case, a batch can only be processed when all jobs assigned to it are available. This paper discusses four different versions of batch scheduling problems, considering a single processing machine or parallel processing machines and considering jobs with or without release times. New mixed integer linear programming formulations are proposed as enhancements of formulations proposed in the literature, and symmetry breaking constraints are investigated to reduce the size of the feasible sets. Computational results show that the proposed formulations have a better performance than other models in the literature, being able to solve to optimality instances only considered before to be solved by heuristic procedures.     

Approximation algorithms for common due date assignment and job scheduling on parallel machines

We consider the problem of assigning a common due date to a set of jobs and scheduling the jobs on a set of parallel machines so that the weighted sum of the due date, total earliness, and total tardiness is minimized. A heuristic is developed to solve this problem, and an absolute performance ratio is provided for this heuristic. Another heuristic with a better worst-case performance bound is presented for the case with a zero earliness penalty. A fully polynomial approximation scheme is also developed.     

Due-window assignment and scheduling with general position-dependent processing times involving a deteriorating and compressible maintenance activity

In this paper, we consider common due-window assignment and scheduling problems with general position-dependent processing times involving deteriorating and compressible maintenance activity on a single machine. Two models associated with maintenance activity are examined in this article, in which the maintenance length is assumed to be either time-dependent and compressible or position-dependent and compressible. The objective is to find jointly the location and size of due-window, position of maintenance as well as resource amount allocated to it, and job sequence to minimise a total cost function based on earliness, tardiness, window location, window size and resource cost. We show that the problem considered in each of the two models’ setting can be optimally solved with polynomial time algorithm by reducing to assignment problem. Finally, two examples are provided to illustrate the solution procedures.