Fabrication and performance of high-frequency composite transducers with triangular-pillar geometry

A single-element, 40-MHz, 3-mm diameter transducer was fabricated with a geometric focus at 9 mm. The transducer was based on a piezo-composite substrate with triangular-shaped composite pillars. The 2-way bandwidth of 50% and impedance magnitude were in agreement with that predicted using finite-element modeling. A one-way radiation pattern was collected using a needle hydrophone. The one-way -3 dB beamwidth at the geometric focus was measured to be 120 mum and the -3 dB depth of field was 2.5 mm. This is in good agreement with the theoretical predictions of 112.5 mum and 2.4 mm. The triangular-pillar composite transducer was then compared with a transducer with square composite pillars with similar volume fraction of active ceramic. A 9.5 dB reduction in the amplitude of the secondary resonance was found for the triangular-pillar composite as well as a 30% gain in the 2-way pulse bandwidth. A 256-element 30-MHz linear array was fabricated as a preliminary investigation into the use of the triangular pillar as the substrate in a high-frequency linear array transducer. In vivo images were generated with both the single-element and linear-array transducers.     

Improved synthetic aperture focusing technique with applications in high-frequency ultrasound imaging

Synthetic aperture focusing using a virtual source was used previously to increase the penetration and to extend the depth of focus in high-frequency ultrasonic imaging. However, the performance of synthetic aperture focusing is limited by its high sidelobes. In this paper, an adaptive weighting technique based on a focusing-quality index is introduced to suppress the sidelobes. The focusing-quality index is derived from the spatial spectrum of the scan-line data along the mechanical scan direction (i.e., the synthetic aperture direction) after focusing delays relative to the virtual source have been applied. The proposed technique is of particular value in high-frequency ultrasound in which dynamic focusing using array transducers is not yet possible. Experimental ultrasound data from a 50-MHz imaging system with a single-crystal transducer (f-number=2) are used to demonstrate the efficacy of the proposed technique on both wire targets and speckle-generating objects. An in vivo experiment also is performed on a mouse to further demonstrate the effectiveness. Both 50-MHz fundamental imaging and 50-MHz tissue harmonic imaging are tested. The results clearly demonstrate the effectiveness in sidelobe reduction and background-noise suppression for both imaging modes. The principles, experimental results, and implementation issues of the new technique are described in this paper.     

Design and fabrication of annular arrays for high-frequency ultrasound

The design, fabrication, and performance of miniature high-frequency annular arrays are described. A 50-MHz, 2-mm-diameter, 7-element, equal-area annular array was fabricated and tested. The array elements were defined using photolithography and the electrical contacts were made using ultrasonic wire bonding. The resulting transducer produced pulses with a -6 dB bandwidth of 52% and an insertion loss of -16 dB. A radiation pattern was collected by scanning the transducer array above the tip of a glass fiber. A -6 dB two-way beam width of 75 microns was found at f/2. The radiation pattern decreased smoothly to less than -60 dB at a distance of 550 microns.     

Modeling and optimization of high-frequency ultrasound transducers

Obtaining an accurate transducer model for a high-frequency transducer can be troublesome using traditional models, such as the KLM model, since it is often difficult to measure precisely the piezoelectric, dielectric, and mechanical properties of the transducer. This paper describes an alternative method of modeling transducers using network theory. The network theory model for a transducer is determined from a measurement of the transducer impedance in water and the pulse-echo response of the system for a given electrical source and load. A discussion of how this model can be used to optimize the design of an electrical matching circuit is given. This method is illustrated by designing a two-element transmission line matching circuit for a miniature 53 MHz transducer. Excellent agreement between the network model prediction and the experimental response is obtained     

Novel transmit protection scheme for ultrasound systems

The problem of protecting or isolating extremely sensitive receive circuitry from high-voltage transmit circuitry is commonly addressed through the use of diode bridges, transformers, or high-voltage switches, which prove to be prohibitively expensive, bulky, and power consuming for use in portable, low-cost, battery-powered systems. These approaches also compound the interconnect difficulties associated with two-dimensional (2-D) transducer arrays. In this paper we present a novel transmit protection scheme that allows compact MOSFET shunting devices to be brought on-chip within each receive channel implemented in a standard CMOS integrated circuit process. During transmit, the high voltage transmit pulse is driven onto the common connection of the transducer array and the on-chip MOSFET devices shunt the current to ground. During receive, these devices are turned off, the common connection of the transducer array is shunted to ground, and the received echo can be detected as usual. The transmit protection scheme was experimentally shown to shunt a 16 mA peak current resulting from the equivalent of a 100-V, 25-ns-risetime transmit pulse through a 4 pF transducer element. The scheme was also incorporated into a prototype 1024-channel, low-cost, ultrasound system successfully used to form pulse echo images.     

高频长缆水声换能器的匹配技术研究

高频换能器接长电缆后谐振频率会发生偏移,导致与工作频率相差甚远,工作点的导纳值与不接长电缆时偏差较大。这使得换能器与发射机和接收机之间的阻抗严重失配。文章对高频长缆水声换能器匹配技术进行研究,通过建立换能器等效电路模型,利用传输线理论,进行四端口匹配网络的设计和仿真,并制作一块匹配电路板。实验结果表明,系统匹配性测试与仿真计算相吻合,提高了系统机电转换效率,证明了该匹配方法的可行性和工程实用性。     

KNN/BNT composite lead-free films for high-frequency ultrasonic transducer applications

Lead-free K(0.5)Na(0.5)NbO(3)/Bi(0.5)Na(0.5)TiO(3) (KNN/ BNT) films have been fabricated by a composite sol-gel technique. Crystalline KNN fine powder was dispersed in the BNT precursor solution to form a composite slurry which was then spin-coated onto a platinum-buffered Si substrate. Repeated layering and vacuum infiltration were applied to produce 5-μm-thick dense composite film. By optimizing the sintering temperature, the films exhibited good dielectric and ferroelectric properties comparable to PZT films. A 193-MHz high-frequency ultrasonic transducer fabricated from this composite film showed a -6-dB bandwidth of approximately 34%. A tungsten wire phantom was imaged to demonstrate the capability of the transducer.     

Vector-velocity estimation in swept-scan using a K-space approach

The swept-scan technique (i.e., continuously moving a single-crystal transducer during pulse-echo data acquisition) is used in high-frequency, ultrasonic flow imaging. Relative to the conventional step-scan technique, swept scanning improves the rate of data acquisition and enables near-real-time, high-frequency color flow mapping. However, the continuous transducer movement may have non-negligible effects on accuracy of velocity estimation. This paper introduces a spatial frequency domain (i.e., k-space) approach that quantifies the effects of both lateral and axial motions in a swept scan. It is shown that the k-space representation is equivalent to a Doppler-radio frequency (RF) frequency domain representation, and that transducer movement in the swept-scan technique results in a change in Doppler bandwidth. In addition, a vector velocity estimator is developed based on the proposed k-space approach. Both simulations and flow-phantom experiments were performed to evaluate the performance of the proposed vector velocity estimator. A 45-MHz transducer was scanned at 20 mm/s. The Doppler angle ranged from 29 degrees to 90 degrees, and the flow velocities ranged from 15 to 30 mm/s. The results show that the proposed k-space vector velocity estimator exhibited a mean error of 2.6 degrees for flow-direction estimation, with the standard deviation ranging from 2.2 degrees to 8.2 degrees. In comparison, for the conventional spectral-broadening-based vector velocity estimator ignoring the swept-scan effect, the mean error became 15 degrees and the standard deviations were from 2.7 degrees to 6.6 degrees.     

High-frequency overtone TCXO based on mixing of dual crystal oscillators

To implement a high-stability and high-frequency overtone temperature-compensated crystal oscillator (TCXO) conveniently, an improved design of the novel overtone TCXO is described in this paper. A 120-MHz TCXO based on mixing of dual crystal oscillators is implemented. It utilizes a 100-MHz AT-cut 5th-overtone crystal oscillator mixed with a 20-MHz AT-cut voltage-controlled crystal oscillator (VCXO). The 120-MHz mixed product is filtered to produce the output signal. The total frequency deviation of 20-MHz and 100-MHz crystal oscillators is compensated by adjusting the output frequency of the 20-MHz oscillator to produce the stable 120-MHz output frequency. In this work, verifying experimental results of the compensation are presented. The stability of the experimental 120-MHz overtone TCXO with microprocessor temperature compensation achieves +/-2 X 10(-7) over the temperature range from -30 degrees C to +70 degrees C. A phase noise level of -133 dBc/Hz at 1 kHz offset has been initially measured for the prototype TCXO. The experimental result demonstrates this approach can conveniently implement the high-frequency overtone temperature compensation with a relatively high stability, and it is available for a wider frequency range as well.     

Real-Time Hand-Held Ultrasound Medical-Imaging Device Based on a New Digital Quadrature Demodulation Processor

A fully hardware-based real-time digital wideband quadrature demodulation processor based on the Hilbert transform is proposed to process ultrasound radio frequency signals. The presented architecture combines 2 finite impulse response (FIR) filters to process in-phase and quadrature signals and includes a piecewise linear approximation architecture that performs the required square root operations. The proposed implementation enables flexibility to support different transducers with its ability to load on-the-fly different FIR filter coefficient sets. The complexity and accuracy of the demodulator processor are analyzed with simulated RF data; a normalized residual sum-of-squares cost function is used for comparison with the Matlab Hilbert function. Three implementations are integrated into a hand-held ultrasound system for experimental accuracy and performance evaluation. Real-time images were acquired from a reference phantom, demonstrating the feasibility of using the presented architecture to perform real-time digital quadrature demodulation of ultrasonic signal echoes. Experimental results show that the implementation, using only 2942 slices and 3 dedicated digital multipliers of a low-cost and low-power field-programmable gate array (FPGA) is accurate relative to a comparable software- based system; axial and lateral resolution of 1 mm and 2 mm, respectively, were obtained with a 12-mm piezoelectric transducer without postprocessing. Because the processing and sampling rates are the same, high-frequency ultrasound signals can be processed as well. For a 15-frame-per-second display, the hand-held ultrasonic imaging-processing core (FPGA, memory) requires only 45 mW (dynamic) when using a 5-MHz single-element piezoelectric transducer.     

80-MHz intravascular ultrasound transducer using PMN-PT free-standing film

[Pb(Mg(1/3)Nb(2/3))O(3)](0.63)[PbTiO(3)](0.37) (PMN-PT) free-standing film of comparable piezoelectric properties to bulk material with thickness of 30 μm has been fabricated using a modified precursor coating approach. At 1 kHz, the dielectric permittivity and loss were 4364 and 0.033, respectively. The remnant polarization and coercive field were 28 μC/cm(2) and 18.43 kV/cm. The electromechanical coupling coefficient k(t) was measured to be 0.55, which was close to that of bulk PMN-PT single-crystal material. Based on this film, high-frequency (82 MHz) miniature ultrasonic transducers were fabricated with 65% bandwidth and 23 dB insertion loss. Axial and lateral resolutions were determined to be as high as 35 and 176 μm. In vitro intravascular imaging on healthy rabbit aorta was performed using the thin film transducers. In comparison with a 35-MHz IVUS transducer, the 80-MHz transducer showed superior resolution and contrast with satisfactory penetration depth. The imaging results suggest that PMN-PT free-standing thin film technology is a feasible and efficient way to fabricate very-high-frequency ultrasonic transducers.     

Lithium niobate transducers for MRI-guided ultrasonic microsurgery

Focused ultrasound surgery (FUS) is usually based on frequencies below 5 MHz-typically around 1 MHz. Although this allows good penetration into tissue, it limits the minimum lesion dimensions that can be achieved. In this study, we investigate devices to allow FUS at much higher frequencies, in principle, reducing the minimum lesion dimensions. Furthermore, FUS can produce deep-sub-millimeter demarcation between viable and necrosed tissue; high-frequency devices may allow this to be exploited in superficial applications which may include dermatology, ophthalmology, treatment of the vascular system, and treatment of early dysplasia in epithelial tissue. In this paper, we explain the methodology we have used to build high-frequency high-intensity transducers using Y-36°-cut lithium niobate. This material was chosen because its low losses give it the potential to allow very-high-frequency operation at harmonics of the fundamental operating frequency. A range of single-element transducers with center frequencies between 6.6 and 20.0 MHz were built and the transducers' efficiency and acoustic power output were measured. A focused 6.6-MHz transducer was built with multiple elements operating together and tested using an ultrasound phantom and MRI scans. It was shown to increase phantom temperature by 32°C in a localized area of 2.5 x 3.4 mm in the plane of the MRI scan. Ex vivo tests on poultry tissue were also performed and shown to create lesions of similar dimensions. This study, therefore, demonstrates that it is feasible to produce high-frequency transducers capable of high-resolution FUS using lithium niobate.     

PMN-PT single crystal, high-frequency ultrasonic needle transducers for pulsed-wave Doppler application

High-frequency needle ultrasound transducers with an aperture size of 0.4 mm were fabricated using lead magnesium niobate-lead titanate (PMN-33% PT) as the active piezoelectric material. The active element was bonded to a conductive silver particle matching layer and a conductive epoxy backing through direct contact curing. An outer matching layer of parylene was formed by vapor deposition. The active element was housed within a polyimide tube and a 20-gauge needle housing. The magnitude and phase of the electrical impedance of the transducer were 47 omega and -38 degrees, respectively. The measured center frequency and -6 dB fractional bandwidth of the PMN-PT needle transducer were 44 MHz and 45%, respectively. The two-way insertion loss was approximately 15 dB. In vivo high-frequency, pulsed-wave Doppler patterns of blood flow in the posterior portion and in vitro ultrasonic backscatter microscope (UBM) images of the rabbit eye were obtained with the 44-MHz needle transducer.     

Adaptive fiber-optic absolute angular position transducer optophysical measurements

A method of remote measurement of absolute angular position based on fiber optics circuitry is considered. A transducer of the angle of deviation from the vertical and of the azimuth tilt line capable of compensating in an automatic mode fluctuations in the ambient temperature and intensity of the radiation source is described. __________ Translated from Izmeritel’naya Tekhnika, No. 4, 41–45, April, 2006.     

A network analyzer-based tissue characterization system

A novel ultrasound tissue characterization system is described which utilizes a network analyzer, S-parameter test set, 180° hybrid junction, and a mock transducer circuit to exploit the wide-band potential of a commercial piezoelectric polymer transducer. The relatively short round-trip pulselength achieved using the system (70 ns in water) is compared to that obtained using a high-frequency pulser/receiver and the same transducer (130 ns in water). Finally, the in vitro acoustic response of a section of neonate porcine carotid artery obtained using the network analyzer-based system is reported, along with histologic results for the same vessel     

Fabrication and performance of a 40-MHz linear array based on a 1-3 composite with geometric elevation focusing

The fabrication and performance of a 256-element high-frequency (40-MHz) linear array is described. The array was fabricated using a high-frequency 1-3 PZT-polymer composite material developed in our laboratory. The spacing of the pillars in the composite was chosen to match the 40-microm center-to-center element spacing of the array electrodes. The element electrodes were created using photolithography, and connections to the electrodes were made using ultrasonic wire bonding. The array was focused in the elevation direction by geometrically shaping the composite material using a cylindrical die with a 6-mm radius of curvature. The resulting transducer produced pulses with a -6 dB two-way bandwidth of 50% and a peak-to-peak pressure of 503 kPa when excited with a +/-30 V monocycle pulse. The measured one-way (-6 dB) directivity for a single array element was 24 degrees and the -3 dB one-way elevation beamwidth was measured to be 130 microm. The radiation pattern for a focused 64-element subaperture was measured by mechanically translating the aperture above a needle hydrophone. A -3 dB one-way beamwidth of 97 microm was found at a depth of 6 mm. The one-way radiation pattern decreased smoothly to less than -30 dB at a lateral distance of 640 microm.     

A high-frame rate high-frequency ultrasonic system for cardiac imaging in mice

We report the development of a high-frequency (30-50 MHz), real-time ultrasonic imaging system for cardiac imaging in mice. This system is capable of producing images at 130 frames per second (fps) with a spatial resolution of less than 50 microm. A novel mechanical sector probe was developed that utilizes a magnetic drive mechanism and custom-built servo controller for high speed and accuracy. Additionally, a very light-weight (< 0.28 g), single-element transducer was constructed and used to reduce the mass load on the motor. The imaging electronics were triggered according to the angular position of the transducer in order to compensate for the varying speed of the sector motor. This strategy ensured the production of equally spaced scan lines with minimal jitter. Wire phantom testing showed that the system axial and lateral resolutions were 48 microm and 72 microm, respectively. In vivo experiments showed that high-frequency ultrasonic imaging at 130 fps is capable of showing a detailed depiction of a beating mouse heart.     

High-frequency transducers based on integrated piezoelectric thick films for medical imaging

A screen-printed PZT thick film with a final thickness of about 40 microm was deposited on a porous PZT substrate to obtain an integrated structure for ultrasonic transducer applications. This process makes it possible to decrease the number of steps in the fabrication of high-frequency, single-element transducers. The porous PZT substrates allow high acoustic impedance and attenuation to be obtained, satisfying transducer backing requirements for medical imaging. The piezoelectric thick films deliver high electromechanical performance, comparable to that of standard bulk ceramics (thickness coupling factor over 45%). Based on these structures, high-frequency transducers with a center frequency of about 25 MHz were produced and characterized. As a result, good sensitivity and axial resolution were obtained in comparison with similar transducers integrating a lead titanate (PT) disk as active material. The two transducers were integrated into a high-frequency imaging system, and comparative skin images are shown.     

Wideband linear power amplifier for high-frequency ultrasonic coded excitation imaging

Linear power amplifiers are critical components in ultrasonic imaging systems that implement chirp-coded excitation. Bench-top commercial power amplifiers are usually used in academic laboratories for high-frequency ultrasound imaging, and the imaging performance depends greatly on these general-purpose instruments. To achieve a wide dynamic range, a power amplifier consisting of two stages is developed for chirp-coded ultrasound imaging applications through the implementation of custom-designed broadband 1:1 transformers and the optimization of feedback circuits. The amplifier has broad bandwidth (5 to 135 MHz), maintaining a linearity up to the 1-dB gain compression point (P1dB) of 41.5 dBm, allowing 16 dBm input power level at 60 MHz. The mean and the maximum values of output third-order intercept points (OIP3) are 51.8 and 53.5 dBm, respectively, between 20 and 110 MHz. With 12 dBm input power, the gain of the amplifier varies between 24 and 29 dB, offering a uniformity which would allow excitation of a 70-MHz single-element transducer with windowed chirp-coded bursts sweeping from 40 to 100 MHz. The performance in high-frequency ultrasound imaging is evaluated with a wire phantom. Echo signal-to-noise ratio (eSNR) of the designed amplifier is 7 dB better than a commercial amplifier, and spatial resolution is maintained.     

传输线变压器的机理及宽带阻抗匹配的设计

传输线变压器具有频带宽、易于制作的特点，在通信领域得到了广泛的应用。但在超声换能器与超声信号源之间采用传输线变压器实现阻抗匹配的报道较少。文章对传输线变压器实现宽带阻抗匹配的机理进行了详细的分析，通过一个简单的等效电路阐明了传输线变压器如何巧妙地利用传输线间的分布电容，使其由影响高频能量传输的不利因素而转换为电磁能量转换必不可少的条件，从而达到宽频带传输的目的。以500kHz-2MHz范围内的超声换能器的阻抗匹配变压器的设计为例，具体给出了确定传输线变压器特性阻抗、线长、磁心、导线型号和匝数的方法。