PA6/ABS共混物的脆-韧转变研究

采用熔融共混方法制备了苯乙烯-马来酸酐共聚物(SMA)增容的PA6/ARS共混物,结合吴守恒的临界基体层厚度(IDc)理论,考察了基体层厚度与界面粘接对PA6/ABS共混物脆一韧转变的影响.结果表明,温度低于8℃,当ID减小时,冲击强度先缓慢增加,当ID＜ID.时,共混物缺口冲击强度急剧增加;测试温度处于13℃～23℃...     

SMA含量对PA6/ABS共混体系结构和韧-脆转变温度的影响

研究了苯乙烯-马来酸酐共聚物(SMA)含量(0～4.5phr)对PA6/ABS(75/25)共混体系结构和冲击断裂的影响。结果表明,PA6/ABS共混体系的橡胶相粒径和基体层厚度都随着SMA含量的增加而减小。PA6/ABS共混体系冲击断裂存在脆韧转变现象,其脆韧转变温度随SMA含量的增加先减小后增加,并且在对应SMA含量为0.9phr和1.5phr时取得极小值。同时,脆韧转变温度随着基体层厚度的增加而逐渐升高,即升高温度与降低基体层厚度都可以获得脆-韧转变。     

PVC/α-MSAN/ABS共混物的力学性能与形态结构

采用熔融共混的方法将聚氯乙烯(PVC)树脂、α-甲基苯乙烯-丙烯腈共聚物(α-MSAN)和丙烯腈-丁二烯-苯乙烯接枝共聚物(ABS)共混,通过改变共混物的组成,制备了一系列不同橡胶含量和基体组成的PVC/α-MSAN/ABS共混物,研究了共混物的力学性能及形变机理。结果发现,随着基体树脂中PVC含量的增加,共混物的冲击韧性显著提高,而拉伸强度逐渐降低,同时促使共混物发生脆韧转变所需的橡胶含量逐渐减少。形态结构研究表明,由于基体树脂链缠结密度的增加,共混物的形变机理逐渐由银纹向剪切屈服转变,进而导致体系韧性的增加。     

一种国产新型反应性增容剂在PA6与ABS合金中的应用

以国产苯乙烯-丙烯腈-顺丁烯二酸酐共聚物(SAM)为原位反应性增容剂,制备了超韧PA6/ABS合金.在m(PA6)/m(ABS)为50/50～70/30和SAM加入量为3%～4%时,23 ℃的合金悬臂梁缺口冲击强度达900 J/m以上;-18 ℃的合金悬臂梁缺口冲击强度达270 J/m.电镜和力学性能测试表明原位反应性增容使PA6和ABS两相界面张力降低,并使ABS分散颗粒变小及更均匀地分散于PA6中.另外,过多的SAM用量将导致PA6与SAM间的深度反应,使体系粘度上升和ABS相难于被分散.总之,SAM用量、相界面张力和ABS分散颗粒大小是影响该合金力学性能的关键因素.     

界面对ABS/PA6共混体系脆韧转变及断裂行为的影响

合成了反应性核壳结构增韧剂ABS-g-MA和ABS-g-AA增韧PA6, 2种增韧剂的唯一差别在于壳层接枝的反应性单体不同, 从而在与PA6共混过程中相界面存在差异, 研究在其他参数都相同的条件下, 界面性质对ABS/PA6共混体系脆韧转变及断裂行为的影响。Molau试验与扭矩试验证实ABS-g-MA/PA6共混物具有更佳的界面强度。TEM结果表明2种增韧剂在PA6中均匀分散, 然而力学测试结果表明ABS-g-MA/PA6共混物在分散相质量分数为25%~30%时发生脆韧转变,冲击强度可以达到900 J/m以上, ABS-g-AA/PA6共混物在分散相质量分数为30%~35%时发生脆韧转变。SEM结果表明ABS-g-MA/PA6共混物断面发生显著的塑性形变。TEM表明ABS-g-MA/PA6共混物的形变机制为橡胶粒子的空洞化与塑料基体的剪切屈服, 而ABS-g-AA/PA6体系没有空洞化现象, 基体剪切屈服不明显。Vu---Khanh方法测试表明, 由于ABS-g-MA/PA6共混物更高的界面强度, 共混物具有更高的G_i值, 因此冲击韧性极佳。      

增容剂对PVC/PA6共混物性能的影响

分别以乙烯醋酸乙烯酯接枝马来酸酐(EVA-g-MAH)、丙烯晴-丁二烯-苯乙烯三元共聚物接枝马来酸酐(ABS-g-MAH)及聚乙烯接枝马来酸酐(PE-g-MAH)三种聚合物为增容剂制备了聚氯乙烯/聚酰胺6(PVC/PA6)共混物,采用扫描电子显微镜(SEM)、动态力学分析(DMA)及力学性能测试研究了相容剂对PVC/PA6(80/20)的相形态结构及力学性能的影响。结果表明,三种相容剂对PVC/PA6都具有明显的增容作用,但5%EVA-g-MAH增容PVC/PA6(80/20)的分散相尺寸最小最均匀;三种增容剂增容的PVC/PA6共混物都只有一个玻璃化转变温度(Tg),但EVA-g-MAH增容共混物的Tg略向高温偏移;力学性能测试结果显示,5%的EVA-g-MAH增容的PVC/PA6共混物的缺口冲击强度和拉伸强度分别提高了18%和200%,达到了3.8kJ/m2和46MPa。     

POE-g-SMA的制备及其对PA6/PTFE共混体系的增容作用

通过马来酸酐(MAH)和苯乙烯(St)双单体溶液接枝法制得了增容剂马来酸酐-苯乙烯接枝乙烯-辛烯共聚物(POE-g-SMA),研究发现,接枝率与反应时间、温度、POE/SMA及引发剂用量有关;POE-g-SMA对聚酰胺6/聚四氟乙烯(PA6/PTFE)共混物有很好的增容作用,加入POE-g-SMA后,复合材料的力学性能和摩擦磨损性能得到改善。     

从β-聚丙烯到β-聚丙烯共混物

相对于聚丙烯(PP)共混物,β-PP共混物研究很少。文中对本实验室近几年开展的β-成核PP与聚苯乙烯(PS)、丙烯腈-苯乙烯共聚物(AS)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、尼龙(PA)、对苯二甲酸乙二醇酯(PET)共混物的制备、结构与性能进行了总结。重点讨论了不同第二组分及其用量、结晶度与极性,增容和制备方法等对PP共混物的β-成核作用的影响。观察到PS、AS和ABS对β-成核作用影响很小,可获得高β-晶含量的PP共混物。β-成核PP与PA、PET共混物的β-成核作用取决于制备方法,降低PET结晶度的方法和加入相容剂有利于共混物β-晶的形成。第二组分极性并不是影响共混物β-成核作用的主要因素。     

POE-g-MAH对乙烯-乙烯醇共聚物的增韧作用

利用乙烯-辛烯共聚物接枝马来酸酐(POE-g-MAH)对乙烯-乙烯醇共聚物(EVOH)进行反应性接枝共混改性,制备出具有良好韧性的EVOH/POE-g-MAH共混物,并通过红外光谱(FT-IR)、热重分析(TG)、扫描电镜(SEM)和力学性能测试研究了共混物的结构与性能关系。研究发现,POE-g-MAH对EVOH有反应性增韧作用,且当POE-g-MAH/EVOH质量比为20/80时,共混体系的冲击强度较EVOH提高了约14倍,共混体系发生了明显的脆韧转变;随着POE-g-MAH用量的增加,共混体系的热稳定性亦得到提高。     

胺基化反应增容PC/ABS共混物

采用熔融共混方法制备了ABS树脂接枝马来酸酐接枝共聚物(ABS-g-MAH),将接枝共聚物与1-(2氨乙基)哌嗪反应制备了增容剂,通过红外光谱表征确定了预期反应的发生.将增容剂部分替代聚碳酸酯(PC)/ABS共混物中的ABS树脂,考察了增容剂对PC/ABS共混物的力学性能的影响.结果表明,加入增容剂后,PC/ABS共混...     

Morphological, mechanical and rheological properties of nylon 6/acrylonitrile-butadiene- styrene blends compatibilized with MMA/MA copolymers

The morphological, mechanical and rheological properties of nylon 6/acrylonitrile- butadiene-styrene blends compatibilized with MMA-MA [poly(methyl methacrylate-co- maleic anhydride)] copolymers were studied. A twin screw extruder was used for melt-blended the polymers and the injection moulding process was used to mold the samples. The main focus was on nylon 6/ABS blends compatibilized with one MMA-MA copolymer. This copolymer has PMMA segments that appear to be miscible with the styrene-acrylonitrile (SAN) phase of ABS and the anhydride groups can react with amine end groups of the nylon 6 (Ny6) to form graft copolymers at the interface between Ny6 and ABS rich phases. Tensile and impact and morphological properties were enhanced by the incorporation of this copolymer. Transmission electron microscopy (TEM) observations revealed that the ABS domains are finely dispersed in nylon 6 matrix and led to the lowest ductile-brittle transition temperatures and highest impact properties. It can be concluded that the MMA-MA copolymer is an efficient alternative for the reactive compatibilization and can be used as a compatibilizer for nylon 6/ABS blends.     

PA-6/ABS共混体系中加入SMA的反应型增容作用

加入少量苯乙烯－马来酸酐共聚物,能改善苯不相容的尼龙－６／ＡＢＳ共浊 系的相容性,提高其力学性能。文中共混物的熔体流变性能,ＤＳＣ表征及相结构观察,表明相容性的改善是在熔融共混过程中ＳＭＡ在ＰＡ－６和ＡＢＳ界面的的接枝反应得以实现。     

Thermal properties of nylon6/ABS polymer blends: Compatibilizer effect

Nylon6/ABS binary blends are incompatible and need to be compatibilized to achieve better performance under impact tests. Poly(methyl methacrylate/maleic anhydride) (MMA-MA) is used in this work to compatibilize in situ nylon6/ABS immiscible blends. The MA functional groups, from MMA-MA copolymers, react with NH₂ groups giving as products nylon molecules grafted to MMA-MA molecules. Those molecular species locate in the nylon6/ABS blend interfacial region increasing the local adhesion. MMA-MA segments are completely miscible with the SAN rich phase from the ABS. The aim of this work is to study the effects of ABS and compatibilizing agent on the melting and crystallization of nylon6/ABS blends. This effect has been investigated by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA). Incorporation of this compatibilizer and ABS showed little effect on the melting behavior of the PA6 crystalline phase, in general. DMTA analysis confirmed the system immiscibility and showed evidence of compatibility between the two phases, nylon6 and ABS, produced by MMA-MA copolymer presence. The nylon6/ABS blend morphology, observed by transmission electron microscopy (TEM), changes significantly by the addition of the MMA-MA compatibilizer. A better dispersion of ABS in the nylon6 phase is observed.     

Control of morphology and properties by the selective distribution of nano-silica particles with different surface characteristics in PA6/ABS blends

The roles of nano-silica particles in the morphology, rheological, crystallization, and melting properties of polyamide 6/acrylonitrile–butadiene–styrene (PA6/ABS) blends were investigated. With the addition of nano-silica particles possessing different surface characteristics (hydrophilic or hydrophobic), the blends showed a notable difference in the morphology of the dispersed ABS phase in the melt or solid state, which is mainly caused by different distribution states for the two kinds of nano-silica particles. Particularly, it was found that the hydrophilic nano-silica particles tended to distribute in PA6 matrix, whereas the hydrophobic nano-silica particles were almost located at the PA6/ABS interface. Besides, the shear thinning behavior of the composites was significantly changed with the incorporation of hydrophobic nano-silica particles and the contribution from the interface was regarded as the dominated one to influence the rheological properties. Finally, with different surface characteristics and their distribution states, it was found that nano-silica particles can play different roles in crystallization and melting properties.     

PA6/POE-g-MAH共混物在缺口冲击与缺口拉伸实验中的脆韧转变

用缺口冲击和缺口拉伸实验研究PA6/POE-g-MAH共混物的脆韧转变。结果显示,POE-g-MAH含量对共混物脆韧转变的影响主要是POE-g-MAH含量对裂尖局部应变速率的影响。在缺口冲击和缺口拉伸实验中,随着POE-g-MAH含量增加,裂尖附近参与变形的范围增大,导致局部应变速率降低。当局部应变速率降低至某临界值时,材料的断裂发生脆韧转变。在缺口拉伸实验中,随着拉伸速度增加,PA6/POE-g-MAH共混物发生脆韧转变的POE-g-MAH含量增加。这可能是拉伸速度与POE-g-MAH含量对PA6/POE-g-MAH共混物裂尖局部应变速率共同影响的结果。     

相容剂对PA6/ABS共混材料性能影响的研究

以ABS、MAH、DCP为添加剂,通过熔融共混法制备了PA6/ABS共混材料。研究了一步法和两步法两种工艺所制共混材料的性能及ABS含量对共混材料性能的影响,同时对共混材料的结晶形态进行了表征。结果表明,以一步法制备的PA6/ABS共混材料,当添加剂含量为10%,PA6/ABS的质量分数比为60/40时,共混材料的综合性能达到最佳。偏光电镜的分析表明,ABS的加入破坏了PA6的球晶结构。红外光谱的分析表明,加入相容剂后的PA6与ABS发生了化学反应。     

Impact essential work of fracture toughness of ABS/polyamide-6 blends compatibilized with olefin based copolymers

The impact fracture toughness of acrylonitrile-styrene-butadiene/polyamide-6 (ABS/PA6) blends compatibilized with 5% by weight carbon monoxide modified ethylene-n butyl acrylate-maleic anhydride (EnBACO-MAH) or ethylene-methyl acrylate-glycidyl methacrylate (EMA-GMA) copolymers were examined as a function of blend ratio by standard Charpy tests, Essential Work of Fracture (EWF) Methodology and fracture surface morphologies. The samples were first processed in twin-screw extruder and they were subsequently injection moulded. The incompatibilized blends and neat-PA6 fractured in brittle manner, whereas compatibilized blends fractured in ductile manner. The EWF values yielded a maximum when weight percentages of ABS and PA6 were equal to each other. The values obtained in the case of EnBACO-MAH were higher than that of EMA-GMA regardless of blend composition in EWF tests. The trend of impact strengths observed in standard notched Charpy impact tests was in accordance with that of EWF values of blends. The morphology of the ABS/PA6 blends exhibited differences as a function of the component ratio and compatibilizer type. These differences in topology of the fracture surfaces of the blends were utilized to understand the deformation mechanism, and to correlate the fracture toughness values of the blends.