首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到20条相似文献,搜索用时 62 毫秒
1.
异厚度铝合金薄板激光拼焊温度场数值模拟   总被引:1,自引:1,他引:1       下载免费PDF全文
利用ANSYS软件对异厚度铝合金激光拼焊的温度场进行三维瞬态有限元分析.为了提高计算精度和效率,采用过渡网格划分形式划分网格以保证焊缝处网格足够细小.选取高斯函数分布的热源模型,利用ANSYS软件的APDL语言编写程序实现移动热源的加载.在模拟中既考虑一般激光焊接中材料热物理性能参数的温度相关性、熔化潜热、边界条件、等离子体、熔池对流、保护气体等对温度场的影响,又考虑异厚度铝合金激光拼焊的特性.利用高温热电偶检测异厚度铝合金激光拼焊过程中的温度场,将模拟值与实测值进行对比分析,结果表明,模拟值与实测值吻合良好.  相似文献   

2.
以1.6 mm厚的DP980薄板为研究对象,基于有限元分析软件,通过调节焊接面热源和柱体热源的分配比例,建立激光焊热源模型。采用自适应网格技术对不同焊接工艺参数下DP980薄板对接焊进行温度场、应力场模拟,并通过比较正交模拟试验结果,得到了较优焊接工艺,为实际焊接生产提供理论依据。结果表明,模拟所得的焊缝熔池与实际焊接结果相符,即该热源模型具有一定适用性;相比激光功率,焊缝形貌随焊接速度的变化更为明显;焊接最高温度与激光功率呈正相关,与焊接速度呈负相关;同一焊接速度,焊接残余应力及变形都随激光功率的增大而增大;同一激光功率,焊接速度合适时,焊接残余应力及变形都随焊接速度的增大而减小;相比于激光功率,焊接速度对焊接残余应力及变形的影响较大。  相似文献   

3.
采用小孔释放法检测异厚度铝合金激光拼焊后的残余应力场,分析残余应力产生的规律和原因,对比薄厚两板残余应力场的差异,分析激光功率、焊接速度、离焦量、添加粉末对残余应力场的影响.测量分析结果表明:异厚度铝合金激光拼焊残余应力场分布规律与普通熔焊方法相似,但分布区域较窄.对于不同的工艺参数,焊接功率越小、焊接速度越快、离焦量越大、不添加粉末时,残余应力场分布范围越窄.  相似文献   

4.
对搅拌摩擦焊过程中搅拌头速度变化进行分析,建立了考虑搅拌摩擦焊过程中焊缝产热的热源模型.对2024铝合金搅拌摩擦焊温度场和应力场进行了三维有限元模拟,表明焊缝两侧温度和应力分布的不对称现象不明显,主要由于焊接速度远小于搅拌头转速所致,但随着焊接速度加快,这种不对称现象逐渐加强.焊接过程中焊缝中心温度低于搅拌头边缘温度,焊接前方和两侧均为压应力,后方为拉应力;焊接结束后与搅拌头接触区的横向和纵向残余应力为较大拉应力,远离焊缝残余应力较小;沿厚度方向上,横向和纵向残余应力均逐渐降低.有限元计算结果与短波长X射线应力测试结果进行对比,结果表明,二者趋势基本吻合.  相似文献   

5.
建立了面热源+双圆柱体热源的双光束激光焊接热源模型,并结合Marc有限元软件,对光束间距为0.6mm的双光束激光填丝焊接铝合金的温度场和应力场进行了数值模拟,分析了不同能量排布方式对焊缝熔池温度分布特征及其残余应力的影响.随着光束与焊缝中心线所成角度的减小,热源熔化效率逐渐减小;焊后焊缝区残余应力主要为纵向拉应力,能量排布方式对残余应力最大值的影响不明显,其主要影响残余应力分布区域范围和焊接工件角变形.  相似文献   

6.
借助有限元分析软件ANSYS,模拟了6082铝合金T形接头MIG焊的焊接温度场和应力应变场.采用移动的双椭球热源模型模拟MIG焊过程,并考虑到了母材6082和焊丝ER5356这2种材料随温度变化的热物理性能参数.通过3种不同的焊接速度模拟比较发现,随着焊接速度的增大,温度场区域面积减小,熔池温度降低,焊缝处纵向和横向残余应力均增大,热影响区和垂直于焊缝方向上纵向残余应力均减小,同时焊接角变形也会减小.  相似文献   

7.
运用有限元分析软件ANSYS,对两块6mm厚316L不锈钢平板对接焊的三维瞬态温度场和应力场进行了数值分析.考虑了材料物理性能随温度的变化和周边热对流和热辐射的影响,采用移动的表面高斯分布热源来模拟焊接过程中的热量输入,利用“生死单元”技术模拟焊缝金属的填充、熔化和凝固过程.模拟结果表明,焊件热影响区狭窄,温度场呈移动的纺锤形分布.在垂直于焊缝方向的路径上,残余应力呈典型的W形分布,焊缝区纵向残余应力为拉应力,最大值达到材料的屈服应力,残余应力分布与中厚板焊接理论吻合良好.  相似文献   

8.
激光拼焊板焊接工艺及焊后的力学性能   总被引:1,自引:0,他引:1  
基于ABAQUS有限元软件建立热力耦合分析模型,利用锥形热源模型对拼焊板激光焊接进行模拟,分析得出拼焊板激光焊接过程中温度场、应力场以及焊后残余应力场的分布规律;基于有限元模型,进行单向拉伸模拟并分析卸载后残余应力变化规律,通过解析模型对焊后拼焊板单向拉伸试件宏观拉伸力进行分析;在不同工艺参数下,结合数值模拟与实验对焊接质量进行研究,得出合理工艺参数范围,为后续分析拼焊板材料性能波动、拼焊板焊接实验及拼焊板自由弯曲回弹控制奠定了基础。  相似文献   

9.
根据搅拌摩擦焊特点及库伦摩擦做功理论,以厚度为6 mm的7075-T7351铝合金板材为研究对象,基于ANSYS有限元软件,建立了搅拌摩擦焊双热源三维有限元模型,研究不同转速、焊接速度对温度场及残余应力场的影响规律.结果表明,焊接过程峰值温度在500℃左右,接头最高温度出现在搅拌头后部大约5 mm处;接头残余应力以纵向残余应力为主,在垂直焊缝方向上呈M形分布,最大值约为150 MPa;当搅拌头转速一定时,随着焊接速度的增大,峰值温度减小,峰值纵向残余应力增大;当焊接速度一定时,温度随着转速的增大而增大,且转速越大,纵向残余应力分布越均匀.  相似文献   

10.
以厚度2 mm的 5A06铝合金板和1 mm热镀锌ST04Z钢对接熔钎焊试验为研究对象. 采用ANSYS有限元软件,选用高斯函数分布的热源模型模拟TIG电弧和三维锥体热源模型模拟激光的不重合组合热源. 基于所建立的不重合组合热源模型对温度场和应力场进行耦合分析,得到焊接过程中的温度场和应力应变分布. 结果表明,铝钢异厚度熔钎焊在焊缝及其附近区域中的纵向应力是拉应力,钢一侧远离焊缝产生较大的压应力,变形较大;铝合金一侧远离焊缝产生相应的变形,压应力相对较小,温度场、残余应力模拟结果与试验结果吻合较好,证明所建组合热源模型正确.  相似文献   

11.
吴玉梅  熊晓云  靳蓉  孙敬民  杨林  罗晓星 《金属学报》2005,10(10):1100-1103
目的: 观察本实验室合成的一种治疗阿尔茨海默氏症(AD)的药物(1-二甲基磷酰基-2, 2, 2 -三氯)-乙基-1-醇烟酸醋(NMF),对体外培养的皮层神经细胞活性的影响以及对海人藻酸(KA)所致的神经损伤的保护作用。方法: 采用体外培养皮层神经元的方法,解剖分离 15 d胚胎小鼠皮层神经细胞, 接种于 96孔板,48 h 后加药并培养 72 h,以 MIT 法 观察 NMF 对小鼠皮层神经细胞活性的影响;同时将接种于 24 孔板的细胞预先给予 NMF,d 3 时加或不加KA处理后,以台盼蓝染色鉴别并计数死、活细胞,可得出细胞的存活率。结果: NMF 明显促进胎鼠皮层神经元活性,其中 NMF1、0. 1、10nmol·L-1促进神经元活性增殖率分别高达 34.7%、37.4%、36. 7%, NMF 明显促进正常胎鼠皮层神经元存活卒,与对照组比较,10nmol·L-1 NMF 对皮层神经元的存活率分别提高 39.3%、73.5%。 NMF能显著 对抗 KA 所致的神经元损伤,与 KA 损伤组相比, NMF0.1、10、10nmol·L-1对损伤皮层神经元的保护率分别为 77.30%、80.10%、84.15%。结论: NMF 明 显促进胎鼠皮层神经元的洁性、提高正常皮层神经元,的存活卒,并能有效地保护KA所致的神经元损伤,提示 NMF 是一种很有潜力的治疗 AD 的药物。  相似文献   

12.
Coherent second phase often exhibits anisotropic morphology with specifi c orientations with respect to both the second and the matrix phases. As a key feature of microstructure, the morphology of the coherent particles is essential for understanding the second-phase strengthening eff ect in various industrial alloys. This letter reports anisotropic growth of coherent ferrite from austenite matrix in pure iron based on molecular dynamics simulation. We found that the ferrite grain tends to grow into an elongated plate-like shape, independent of its initial confi guration. The fi nal shape of the ferrite is closely related to the misfi t between the two phases, with the longest direction and the broad facet of the plate being, respectively, consistent with the best matching direction and the best matching plane calculated via the Burgers vector content(BVC) method. The strain energy calculation in the framework of Eshelby's inclusion theory verifi es that the simulated orientation of the coherent ferrite is energetically favorable. It is anticipated that the BVC method will be applicable in analysis of anisotropic growth and morphology of coherent second phase in other phase transformation systems.  相似文献   

13.
The rheology feature of Sb, Bi melt and alloys was studied using coaxial cylinder high-temperature viscometer. The results showed that the curve of torsion-rotational speed for Sb melt presents a linear relation in all measured temperature ranges, whereas for the Bi melt, the curve presents obvious non-Newtonian feature within the low temperature range and at relative high shear stress. The rheology feature of Sb80Bi20 and Sb20Bi80 alloy melts was well correlated with that of Sb and Bi, respectively. It is considered that the rheology behavior of Sb melt plays a crucial role in Sb80Bi20 alloy and that of Bi melt plays a crucial role in Sb20Bi80 alloy.  相似文献   

14.
The effect of short-time aging in the temperature range between 400 and 1000 °C on the pitting corrosion behavior and mechanical property of a novel lean duplex stainless steel(LDSS) 2002 was investigated through the potentiostatic critical pitting temperature(CPT) tests and the Charpy impact tests. Both the pitting corrosion resistance and the toughness of aged specimens degraded due to the precipitation of detrimental secondary phases and the most significant reduction of CPT and impact energy emerged at 650 °C concurrently. The CPT of LDSS 2002 specimen aged at 650 °C decreased by 28 °C, and the impact energy dropped from 69 to 29 J/cm~2 compared with the solution-annealed sample. Transmission electron microscopy characterization showed that the main precipitates in LDSS 2002 were Cr_2N and M_(23)C_6 along the ferrite–austenite grain boundaries.  相似文献   

15.
《中国铸造》2014,(6):537-538
The invention provides a method of making a mold which can reduce SOx generation rate while preventing decrease in hardening rate in the case of using sulfuric acid for a hardener composition. The method has a mixture step in which fire-resistant particles, a hardener composition and a binder composition are mixed to obtain a composition for a mold. The hardener composition contains sulfuric acid. In the mixture step, sodium carbonate is added. A molar ratio of the sulfuric acid to the sodium carbonate is 0.5 or more and 4.0 or less.  相似文献   

16.
《中国铸造》2014,(6):542-546
China Foundry Week, hosted by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) each year, is a large academic event in China. It is one of the ten high-impact activities sponsored by the Chinese Mechanical Engineering Society.  相似文献   

17.
正1.Contents In order to promote the academic exchanges and technical communication of the research in the field of fluid power transmission and control,fluid control engineering specialized committee of the Chinese Society of Theoretical and Applied Mechanics will hold the 17th Conference of Hydrodynamic and Electromechanical Control Engineering on July 27-29,2014 in Tibet,Lhasa city.  相似文献   

18.
正The Transactions of Nonferrous Metals Society of China,founded in 1991 and sponsored by The Nonferrous Metals Society of China,is published monthly now and mainly contains reports of original research which reflect the new progresses in the field of nonferrous metals science and technology,including mineral processing,extraction metallurgy,metallic materials and heat treatments,metal working,physical metallurgy,powder metallurgy,with the emphasis  相似文献   

19.
Preface     
<正>We are pleased to present this Special Issue of Transactions of Nonferrous Metals Society of China containing selected papers from the First Asian Conference on Aluminum Alloys(ACAA-2013),held in Beijing,China,13–17 October 2013.This conference has been initiated,with approval of  相似文献   

20.
The Transactions of Nonferrous Metals Society of China, founded in 1991 and sponsored by The Nonferrous Metals Society of China, is published monthly now and mainly contains reports of original research which reflect the new progresses in the field of nonferrous metals science and technology, including mineral processing, extraction metallurgy, metallic materials and heat treatments, metal working, physical metallurgy, powder metallurgy, with the emphasis on fundamental science. It is the unique preeminent publication in English for scientists, engineers, under/post-graduates on the field of nonferrous metals industry. This journal is covered by many famous abstract/index systems and databases such as SCI Expanded, Ei Compendex Plus, 1NSPEC, CA, METADEX, AJ and JICST.  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号