共查询到19条相似文献,搜索用时 140 毫秒
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《特种铸造及有色合金》2021,(9)
近几十年来,研究者对钢锭铸造过程中缩松和缩孔缺陷进行了预测和控制研究。阐述了钢锭中缩松和缩孔缺陷分布形式和形成机理,总结了多种预测缩松、缩孔分布的判据,介绍了缩松、缩孔缺陷的控制措施。对钢锭缩松、缩孔形成判据的发展进行了展望,并对缩松、缩孔缺陷的控制难题进行了归纳。 相似文献
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缩孔对铸件的力学性能是有害的.由于未能充分掌握缩孔缺陷的定量结果,因此设计工程师往往在很多设计中使用较大的安全系数.文中针对Al合金轮的冲击测试进行了计算分析,包括含有缩孔缺陷的和不含缩孔缺陷的轮体模型.根据工业计算机X射线断层扫描技术获得的缩孔数据,用形状简化法建立了缩孔缺陷模型,将缩孔缺陷重构成简单的中空椭球形,进行了冲击模拟.结果表明:在冲击测试条件下,含有缩孔缺陷的铝轮会发生破坏,而假设不含缺陷的完好铝轮则不会发生破坏. 相似文献
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李智运 《特种铸造及有色合金》2014,(11)
以DCT250变速器电磁阀阀体出现泄漏、气缩孔缺陷为研究对象,分析了铸件发生泄漏、气缩孔的根本原因。通过优化浇注系统及排溢系统,最终消除了铸造缺陷,铸件质量得到大幅提升。 相似文献
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轮毂类球铁件缩孔缩松缺陷的形成机理及防治措施 总被引:1,自引:0,他引:1
本文以Transit汽车前桥轮毂铸件为例,针对小型轮毂球铁件产生缩孔缩松缺陷现象,采用计算机模拟技术模拟铸件的温度场,进行铸件孤岛检测,分析缩孔缩松缺陷产生过程,并用多通道数据采集器测定铸件凝固过程中温度场的分布特点,分析研究了此类铸件产生缩孔、缩松缺陷的机理,对消除铸件缩孔、缩松缺陷的工艺方法进行了讨论。实验研究结果表明,在铸件凝固过程中,保持补缩通道畅通是消除小型球铁轮毂缩孔缩松缺陷的关键,并提出小型球铁件的浇、冒口系统设计应遵循“直接补缩,顺序凝固”的设计原则。 相似文献
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通过射线照相检测对TC4钛合金铸件内部常见缺陷及其在热等静压前后的演变进行分析,结果表明:TC4钛合金铸件内部大部分闭合孔洞类缺陷经热等静压均可消除,内部缺陷底片上显示消失;少量的夹杂类和非闭合孔洞类缺陷未压合,在底片上与热等静压前缺陷显示基本一致;个别缩孔缺陷部分压合或表面压陷,极少量的大尺寸缩孔缺陷压缩变形为线性缺陷,在底片上缺陷显示形态发生变化。由于线性缺陷的结构特征在射线照相检测时易导致影像对比度下降,进而影响缺陷的检出率,因此应在热等静压前对易产生缩孔部位进行射线照相检测并将大尺寸缩孔清除补焊,避免热等静压后缩孔压缩变形造成缺陷漏检。 相似文献
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A. Reis Y. Houbaert Zhian Xu Rob Van Tol A.D. Santos J.F. Duarte A.B. Magalhes 《Journal of Materials Processing Technology》2008,202(1-3):428-434
The aim of the model presented in this paper is to capture the difference in solidification behavior of long and short freezing materials. The shrinkage defects in short freezing materials tends to be internal, as porosity, while in long freezing materials these defects tend to be external in the form of surface depressions. To achieve this, a pressure drop based 3D feeding flow model has been developed to evaluate shrinkage defects for casting alloys. A continuum formulation is used to describe the transport of mass, energy and momentum. It is assumed that during solidification the driving force for flow is shrinkage. A Darcy type source term has been included in the momentum equation to account for flow resistance in the mushy zone. A VOF free surface model has been used to describe shrinkage defects, i.e., external surface depressions and internal shrinkage porosities, while ensuring mass conservation. The model is used to calculate the shrinkage in a simple casting. The results shows internal and outside shrinkage defects depending on the freezing range of the metal. Short freezing range results mainly in internal shrinkage whereas the long freezing range results in external shrinkage. The expected shrinkage features are well described by the present model. 相似文献
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发动机装机磨合试车3 h后分解检查,发现一型轴承内环端面上有一条裂纹。通过对轴承内环端面裂纹进行宏微观观察、断口微观分析、裂纹处组织及硬度检测,确定裂纹的开裂原因。结果表明,轴承内环端面裂纹是由于原材料存在缩孔残余缺陷,在锻造过程中被压扁呈一条闭合的线性氧化物夹杂带,在后续的磨合试车过程中开裂。原材料的缩孔缺陷为铸锭中近冒口的缩孔残余或二次缩孔,其在原材料中的分布较集中,通过低倍检验可以发现这一缺陷。后期在钢材出厂检测环节增加了低倍检验后,成品零件未再出现此类缺陷。 相似文献
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圆筒形铸件缩松缩孔的产生原因及解决方法 总被引:1,自引:0,他引:1
针对圆筒形铸铁辊体冒口端面产生的缩松、缩孔缺陷,进行了举例说明、系统分析,找到了缺陷产生的原因及影响因素。通过解决措施的应用与实施,有效地克服了圆筒形辊体铸件冒口端面产生的缩松、缩孔缺陷,同时应用到其它大型圆筒形铸件中,都得到了良好效果。 相似文献
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Numerical simulation of low pressure die-casting aluminum wheel 总被引:1,自引:0,他引:1
The FDM numerical simulation software, ViewCast system, was employed to simulate the low pressure die casting (LPDC) of an aluminum wheel. By analyzing the mold-filling and solidification stage of the LPDC process, the distribution of liquid fraction, temperature field and solidification pattern of castings were studied. The potential shrinkage defects were predicted to be formed at the rim/spoke junctions, which is in consistence with the X-ray detection result. The distribution pattern of the defects has also been studied. A solution towards reducing such defects has been presented. The cooling capacity of the mold was improved by installing water pipes both in the side mold and the top mold. Analysis on the shrinkage defects under forced cooling mode proved that adding the cooling system in the mold is an effective method for reduction of shrinkage defects. 相似文献
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Shrinkage cavity may be detrimental to mechanical performances of casting parts.As a consequence,design engineers often use overly large safety factors in many designs due to insufficient understanding of quantitative effects of shrinkage cavity defects.In this paper,process of Al alloy wheel impact test was computationally analyzed for both the wheel models with and without shrinkage cavity defects.Based on shrinkage cavity data obtained from industrial CT (Computerized Tomography),the shrinkage cavity defects were modeled with SSM (Shape Simplification Method),which reconstructs shrinkage cavity defects to hollow spheroid primitives.After the impact simulation was conducted,the results show that under impact test condition,the wheel considering shrinkage cavity defects may fracture while the sound-assumed wheel may not. 相似文献
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分析了2000MW级风电行星架大型铸钢件铸造生产过程中出现的缩孔缺陷的成因.提出了消除该类缺陷的几种主要工艺措施和方法:浇注位置的合理选择、浇注系统的优化设计、冒口系统的改进、冷铁的优化设置、浇注工艺的改进等措施.通过采用这些措施,有效地消除了铸件的缩孔缺陷. 相似文献
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厚实板类铸件按传统工艺生产,容易产生缩孔,缩凹,缩松,夹砂,胀包等铸造缺陷,应用均衡凝固理论进行工艺设计,能解决该类铸件上述缺陷,提高铸件质量和企业经济效益。 相似文献