共查询到19条相似文献,搜索用时 109 毫秒
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C柱内板是轿车中重要的结构件,冲压变形复杂。首先,对C柱内板零件进行冲压成形分析,确定其成形方案和成形毛坯。在三维计算模型基础上,采用Autoform软件对零件的成形进行数值模拟,得出零件的成形极限图。根据数值模拟结果,分析零件整体成形性能、材料变薄率,预测C柱内板成形过程中的起皱、拉裂等冲压缺陷,结果表明,零件整体成形到位,材料局部位置变薄超过20%,有拉裂危险。其次,基于UG和CAD软件设计了成形模具的上模、压边圈和下模。最后,通过生产实践压制出合格的C柱内板零件,验证了冲压分析的合理性和模具设计的正确性。 相似文献
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国产轿车用冷轧薄钢板的成形性能评价 总被引:2,自引:0,他引:2
就评价国产轿车用冷轧薄钢板成形性力学性能参数做了详细的分析;并就轿车零件冲压成 的特点,将材料的FLD图和冲压件应变图合成为零件应变极限图,从而对零件的冲压安全裕度进行评价,用于指导国产轿车用冷轧薄钢板的冲压生产。 相似文献
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运用有限元分析软件eta-Dynaform对厚板小圆角端盖进行多工序成形过程模拟.通过对一组首次整形工艺参数进行有限元模拟,分析了首次整形的凸模和凹模圆角对零件多工序成形后壁厚、成形极限图的影响.从中找到一组最优化的冲压工艺参数,并成功完成了厚板小圆角端盖模具的设计. 相似文献
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《Science & Technology of Welding & Joining》2013,18(6):403-407
AbstractMash seam (MS) tailored blank (TB) welding is a production method for blanks involving welding together blanks of different material, thickness, and coating and is an attractive method for manufacturing car bodies because it leads to lighter parts, and can save cost and time in manufacture. However, quantified criteria to evaluate the quality of TB welds have not been developed. In the present work, the failure height ratio (FHR) was introduced to assess the weldability of MS welds, and the applicability of the FHR was confirmed via actual auto body forming and forming limit diagram tests. Furthermore, a new parameter, namely, a heat number based on the heat input calculated according to Q=I2Rt, was proposed and assessed. It was found that this heat number could be used to evaluate the soundness of MS welds. 相似文献
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Hiroki Fujimoto Masanori Yasuyama Hideki Ueda Rintaro Ueji Hidetoshi Fujii 《Welding International》2017,31(9):681-691
Hot stamping spot welding tailored blank technology is a process to produce spot welded automotive body parts by the following process: spot welding steel sheets in lap configuration → hot stamping (heating to about 900°C) → quenching and forming in water-cooled die → shot blasting to remove scale. This process has the advantage of producing high strength lap welded automotive body parts without increasing the number of forming dies. In this study, the mechanical properties of the hot stamped spot weld (spot welding → hot stamping) and conventional spot weld (hot stamping → spot welding) of the 1500 MPa class uncoated boron steel sheets were compared. The obtained results are as follows. The tensile shear strength (TSS) of the hot-stamped spot weld and conventional spot weld were comparable and the fracture modes were the same. On the other hand, the cross tension strength (CTS) of hot-stamped spot weld was significantly higher than that of the conventional spot weld. The fracture position of the hot-stamped spot weld was outside the nugget and conventional spot weld was inside the nugget. The high CTS of the hot-stamped spot welds might be caused by the improvement of the fracture toughness of the nugget, which was caused by reduction of the solidification segregation of the phosphorus. It is assumed that the heating process after spot welding leads to the reduction of the solidification segregation. For the tension test because there was no HAZ softening in the hot-stamped spot weld, no fracture was observed in HAZ and a higher elongation was obtained. 相似文献
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Hiroki Fujimoto Hideki Ueda Eisuke Nakayama Rintaro Ueji Hidetoshi Fujii 《Welding International》2018,32(4):264-273
Hot stamping spot welding tailored blank (TB) technology is a process to produce spot welded automotive body parts by the following process: Spot welding steel sheets in lap configuration → Hot stamping (Heating to about 900°C → Quenching and forming in water-cooled die → Shot blasting to remove scale). This process has the advantage of producing high strength lap welded automotive body parts without increasing the number of forming dies. In this study, the tensile shear fatigue strength of the spot welding TB joints (Spot welding → Hot stamping) and conventional spot welded joints (Hot stamping → Spot welding) of the 1500MPa class uncoated boron steel sheets are compared. The obtained results are as follows. The fatigue life of the spot welding TB joints was more than two times longer than that of the conventional spot welded joints. The long fatigue life of the spot welding TB joints was not caused by the heating and quenching process but by the shot blasting process after heat treatment. Shot blasting on the outer sheet surface caused the high compressive residual stress on the outer surface and did not affect the residual stress on the lapped surface. Shot blasting on the outer sheet surface increased the initiation life of fatigue crack which occurred on the lapped surface and also reduced the crack propagation speed which propagates from the lapped surface to the outer surface. FE-analysis suggested that compressive residual stress on the outer surface reduce the opening of sheet separation of joints in fatigue tests and reduce the maximum principal stress around the edge of corona bond. 相似文献
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激光焊接的裁焊板及其在汽车中的应用 总被引:5,自引:0,他引:5
介绍了激光焊接用于汽车裁焊板的新技术。使用裁焊板可以实现汽车部件尺寸和材质的优花配合。与滚压缝焊相比,激光焊接具有焊接质量高、适应性广、生产费用和维护费用低的优点,特别适合进行裁焊板的焊接加工。激光焊接裁焊板的技术问题主要有:采用激光切割坯板方案的可行性、接头的成形性、焊接质量的控制和大板拼接变形的控制。 相似文献
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高应变率成形是一种在极短时间内释放高能量而使金属变形的成形方法,研究表明高应变率能显著提高多种金属材料的成形极限能力。通过高速杯突实验绘制成形极限曲线,可反映金属在高应变率下的成形能力,从而指导冲压设计。文中介绍了目前常用的几种高速杯突实验设备,包含气压、液压和电磁等驱动方式,并对高应变率下的成形极限图进行了分析和总结,文中还介绍了高速杯突成形目前常用模拟仿真方法,最后对高应变率成形极限图测试研究进行了展望。 相似文献
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Kyung Seok Oh 《Journal of Materials Processing Technology》2011,211(4):695-707
A new test method including the tool shape and test procedure was developed to evaluate sheet metal formability using the finite element method (FEM). This method is intended to generate the various modes of deformation and to control the onset of failure independently under each mode so that the forming limit diagram (FLD) achieves a good representation of a wide range of strains.A blank holder force-punch stroke diagram with three failure loci is introduced to define the optimum process condition and the formability index by which each material is quantitatively evaluated. The test procedure of this method consists of three steps: drawing a blank holder force (BHF)-punch stroke diagram, measuring strains from the part stamped at the optimum process condition, and grading the test materials using the formability index. In numerical simulations under optimum process conditions, sheet metals can fail due to multi-mode rupture; this failure leads to a widely balanced strain distribution in the FLD such that strains are developed near the forming limit over a wide range of forming modes.Experiments were conducted on three grades of steel sheets to validate the proposed method. Stamping results yield well-defined strain signatures having a wide range of strain distribution in the FLD in all materials tested. The outcomes of the shape and strain behaviors agree well with the numerical results. 相似文献
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Daniel Sanders Paul Edwards Glenn Grant Mamidala Ramulu Anthony Reynolds 《Journal of Materials Engineering and Performance》2010,19(4):515-520
The purpose of this study was to develop a specialized friction stir welding process for superplastic grade aluminum alloy
5083-SP and titanium alloy 6Al-4V, in thickness of 1.5-4 mm, such that the butt welded nugget would have equal superplastic
forming (SPF) characteristics as the parent sheet material. The concept of using tailored blanks for the SPF process is proposed
which will allow the joining of multiple pieces to fabricate much larger monolithic components than has been possible in the
past. Another benefit of using tailored blanks for SPF applications was found to be a more closely matched blank shape relative
to the plan size of the SPF forming die. However, shape of the tailored blanks is critical in SPF of a component. An example
of this might be the case where a polygon-shaped blank might work in order to reduce the amount of material used, but a rectangular
blank is currently used because a tailor made blank with superplastic joints was not found to be technologically feasible.
Upon development of a suitable FSW process for each material, the technology was applied to fabricate full scale test components
representing a generic jet engine nacelle Lipskin. 相似文献
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基于塑性理论建立了比例加载条件下双向拉伸应力应变关系,结合Swift分散性失稳准则,提出了一种建立板料成形极限应力图的方法。分别应用Hill 48和Hosford屈服准则以及单向拉伸性能参数,建立了铝合金板(r<1)和薄钢板(r>1)两种材料的成形极限应力图(FLSD),分析表明,不同的屈服准则的选取对于成形极限应力曲线有不同的影响,对于不同类型的材料屈服准则的影响程度也不同。与由通常的成形极限图(FLD)转换所得到的成形极限应力图(FLSD)进行了对比分析,结果表明,所提出的方法计算过程更为简便,并能较为准确地建立成形极限应力图,可以作为复杂加载路径下的成形极限破裂判据。 相似文献