共查询到20条相似文献,搜索用时 109 毫秒
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对蠕铁的炉前控制技术及凝固的基本规律进行了探讨,总结了稳定蠕铁生产的质量控制方法。主要结论是:(1)变质剂加入量应根据原铁液w(S)的高低进行调整;(2)蠕铁Y形试样与炉前试样之间的蠕化率相差30%~55%,炉前金相蠕化率控制在20%~45%之间可获得合格的蠕铁铸件;(3)蠕铁件的蠕化率不宜控制过高.普通砂型件宜低于95%,树脂砂铸件低于85%为宜;(4)蠕铁液停留时间在30min之内,其力学性能和金相组织变化不大,超过该时间蠕铁组织不易控制。 相似文献
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介绍了4缸4气门高压共轨柴油发动机缸盖铸件的结构,利用数值模拟软件对3种铸造工艺进行模拟分析,认为方案三对于消除缩松类缺陷有明显的优势,并对该方案进行了优化和完善.生产结果显示,在蠕化率为85%的情况下,仍然没有出现缩孔、缩松类缺陷,且铸件满足各项力学性能要求. 相似文献
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《铸造》2018,(11)
采用低镧镁硅铁蠕化剂制备蠕铁铁液,探索了铸件壁厚对合金蠕化率、蠕墨和共晶团形态及基体组织的影响规律。结果表明,在无孕育工艺条件下,蠕墨铸铁的凝固组织由奥氏体枝晶、形态不规则的蠕墨/奥氏体共晶团和少量球墨/奥氏体共晶团组成,铸态组织由铁素体、珠光体和蠕虫状石墨及少量球状石墨组成。随着铸件壁厚的增大,蠕墨铸铁的蠕化率、蠕墨形态参数、蠕墨/奥氏体共晶团尺寸趋于增大,共晶团形貌团球化,而枝晶数量和珠光体数量显著减少。当铸件模数一定时,铸件边缘处的蠕化率、蠕墨形态参数和共晶团尺寸均低于心部,但枝晶析出数量高于心部。对于蠕化率较高的合金,当模数MS≥0.75 cm时,蠕化率对壁厚的变化不甚敏感,反之,敏感性较强;而对于蠕化率较低的合金,敏感性转变模数由0.75 cm降为0.5 cm。此外,无论合金蠕化率高低,其基体组织中的珠光体数量对壁厚变化均十分敏感,尤其是当铸件模数MS0.5 cm时,珠光体数量随铸件模数的增大显著减少。 相似文献
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Jianqiang Zhang 《Corrosion Science》2003,45(2):281-299
Cementite decomposition and coke formation in the metal dusting process of iron were investigated at 700 °C in CO-H2-H2O gas mixtures. The presence of graphite deposited on the surface initiates the decomposition of cementite into iron and graphite. The morphology of the reaction products varies with gas composition. For CO concentrations less than 5 vol%, particles of iron or even closed iron layers have been observed at the cementite/graphite interface. With increasing CO content the amount of iron in the interface decreases. At CO concentrations higher than 30 vol%, iron could not be detected at the interface by optical microscopy. Thermo-gravimetric analysis shows that the rate of carbon take-up increases with increasing CO concentration reaching a maximum at about 60-75 vol%.The morphologies of graphite in the coke layer can be identified as three types: porous graphite clusters with embedded iron-containing particles, compact bulk graphite with a uniform thickness and a columnar layered structure, and filamentous carbon with iron-containing phases at the tip or along its length. For gas mixtures with low CO concentrations, e.g. 5 vol%, porous graphite clusters are the main form of carbon although filamentous carbon can be seen at the early stage of reaction. With increasing CO concentrations to, e.g. 30 vol%, a compact bulk graphite is formed on the top of the surface. Under this compact graphite, there is an inner layer of graphite which is the combination of porous graphite clusters and filaments. These two layers of graphite are clearly distinguishable when CO content reaches more than 75 vol%. In this case, the main form of graphite in the inner layer is filamentous carbon. The compact graphite layer suffers a serious deformation and forms many cracks because of the growth of catalytic filamentous carbon underneath. These filaments grow outside from compact graphite crevices and finally cover the whole surface. The higher the CO content in the gas, the more the tendency of filamentous carbon formation. The interplay between morphologies of carbon formation and metal dusting has been discussed. 相似文献
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《中国铸造》2019,(6)
Ferritic spheroidal graphite irons with nodularity from 72% to 96% were prepared. The relationship between the nodularity and the mechanical properties of the ferritic spheroidal graphite iron was investigated. The effect of nodularity on the mechanical properties and tensile fracture of the cast iron were studied. Results showed that the tensile strength Rm, yield strength R_(p0.2), elongation to failure A_5, and impact energy KV_2 of the cast iron had a good linear relationship with its nodularity. Nodularity and annealing treatment would obviously affect the fracture characteristics of ferritic spheroidal graphite iron. The annealed ferritic spheroidal graphite iron with 93% nodularity showed a completely ductile rupture. With the decrease of nodularity from 93% to 72%, the cleavage fracture area ratio increased gradually from 0% to 8.3%. Compared with as-cast ferritic spheroidal graphite iron, annealing treatment reduced the cleavage fracture area of the ferritic spheroidal graphite iron. 相似文献
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L. J. Nicks B.S. F. H. Nehl B.S. M. F. Chambers M.S. 《JOM Journal of the Minerals, Metals and Materials Society》1995,47(6):48-51
As part of its research efforts to encourage conservation and reuse of natural resources, the U.S. Bureau of Mines has developed a process to produce high-quality flake graphite from the steelmaking waste known as kish. The kish produced by current steelmaking practices is a mixture of graphite, desulfurization slag, and iron that is skimmed from the molten iron feed to the basic oxygen furnace. Kish was treated by a combination of screening and hydraulic classification to produce a concentrate containing more than 70% graphite. Acid leaching of the concentrate gave a graphite product with 95–99% purity and a flake size ranging from 10 mesh down. Industrial graphite users indicated that kish graphite is a suitable substitute for natural graphite material for most uses. 相似文献
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QingChun Li RenXing Li GuoWei Chang QiJie Zhai 《Journal of Materials Processing Technology》2009,209(4):2015-2020
This paper investigated the solid-state graphitization of spherical graphite iron by electropulsing annealing. The results indicated that the electropulsing annealing can accelerate the decomposition of cementite, improve the diffusion ability of carbon in the matrix and make more neonatal graphites in small size be formed. With the increase of electropulsing annealing temperature, the graphitization rate is accelerated. At the high temperature and the quick heating rate, the solid-state graphitization can be finished in a short time. Analysis shows that electropulsing annealing promotes the nucleation of graphite and the decomposition of cementite, consequently, the solid-state graphitization of spherical graphite iron is accelerated. 相似文献
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Flake and spheroidal graphite cast irons with similar composition were subjected to high temperature oxidation to investigate graphite morphology and distribution effects on the oxidation behavior. High temperature oxidation tests were conducted between 400 and 750 °C in air. For comparison low carbon steel was also tested.Graphite morphology obviously affected high-temperature oxidation resistance. The flake graphite cast iron exhibited the worst high-temperature oxidation resistance compared with spheroidal graphite cast iron. Since graphite flakes provide suitable sites for the iron oxide growth and are almost interconnected, the iron oxide grows faster and penetrates along the graphite flakes boundaries resulting in the subsurface oxidation. Due to the severe subsurface oxidation flake graphite cast iron parabolic rate constants are five times higher than that of the spheroidal graphite cast iron. However, spheroidal graphite cast iron parabolic rate constants and oxide layer thickness are similar to those of the low carbon steel. Therefore, graphite flakes have negative effect on the cast iron high temperature oxidation resistance. 相似文献
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在较小截面的连铸灰铸铁型材表层,观察到具有球状石墨的金相组织;经过试验证明,在一定冷却条件下,未经处理过的灰口铁液也可能析出球状石墨。认为这种现象是石墨生长受扩散控制的结果。 相似文献
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综述了灰铁、蠕铁和球铁中的石墨形态与其力学性能及热力学性能的关系。铸铁材料的实际性能是随着蠕化率或球化率的变化而变化,也就是随着球状、团状、团絮状、蠕虫状石墨的数量比例变化而变化的;中、低蠕化率(蠕化率50%~30%,即球化率50%~70%)铸铁处于由蠕铁向球铁变化的中、后段,具有优于球铁的铸造性能、致密性、导热性、减震性和切削加工性能,同时具有优于高蠕化率蠕铁的常温和高温力学性能。指出中、低蠕化率铸铁适用于需要较高强度和冷热疲劳性能的场合。 相似文献
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He Binfeng 《中国铸造》2012,(1):60-63
Inoculation can reduce the chill depth of a chilled iron,and therefore influence the microstructure and properties of the iron.In this paper,the effect of rare earth Lanthanun (La) on the microstructure and properties of a chilled iron camshaft was studied.The results show that the La addition efficiently enhances the mechanical properties,yet with the unfavorable effect of decreasing the chilled depth and hardness.Moreover,La promotes graphite concentration and results in large graphite size,as well as A-type graphite.It is also found that excessive La destroys the interconnection and directivity of ledeburite.According to the experimental results,the optimum adding content of La should be no more than 0.02wt.%. 相似文献
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MICRODISTRIBUTION OF NODULIZER IN VARIOUS PHASES OF CAST IRON 总被引:1,自引:0,他引:1
应用有机电解液低温电解及放射性测量方法,测定了普通铸铁及高纯Fe-C-Si合金中的合金化Ce量及石墨中的Ce量,石墨中的Ce量大都略高于或相近于基体中的Ce量,在Ce含量相同的情况下,铸铁中的合金化Ce量比钢中多。 涂层法自射线照相结果表明:Ce在片状石墨中呈均匀分布,而在球状石墨中的分布却是多样的。开花状石墨中的Ce多于片状石墨及球状石墨中的Ce.球状石墨周围的铁素体及珠光体是贫Ce.远离球状石墨的珠光体及莱氏体是富Ce.初生奥氏体枝晶转变形成的珠光体和蜂窝状莱氏体都含有较少的Ce,而板状渗碳体型莱氏体含Ce较多.Ce明显富集于共晶时最后凝固的区域。球状石墨的形成主要取决于原铁水中的反球化剂(硫)含量,它的影响比球化剂的残留量或合金化量的作用更大。 相似文献