A 500 W low-temperature thermoelectric generator: Design and experimental study

Most of the current thermal power-generation technologies must first convert thermal energy to mechanical work before producing electricity. In this study, a direct heat to electricity (DHE) technology using the thermoelectric effect, without the need to change through mechanical energy, was applied to harvest low-enthalpy thermal work. Such a power generation system has been designed and built using thermoelectric generator (TEG) modules. Experiments have been conducted to measure the output power at different conditions: different inlet temperature and temperature differences between hot and cold sides. TEG modules manufactured with different materials have also been tested. The power generator assembled with 96 TEG modules had an installed power of 500 W at a temperature difference of around 200 °C. An output power of over 160 W has been generated with a temperature difference of 80 °C. The power generated by the thermoelectric system is almost directly proportional to the temperature difference between the hot and the cold sides. The cost of the DHE power generator is lower than that of photovoltaics (PV) in terms of equivalent energy generated.     

Thermal analysis and measurement of a solar pond prototype to study the non-convective zone salt gradient stability

Solar ponds combine solar energy collection with long-term storage and can provide reliable thermal energy at temperature ranges from 50 to 90 °C. A solar pond consists of three distinct zones. The first zone, which is located at the top of the pond and contains the less dense saltwater mixture, is the absorption and transmission region, also known as the upper convective zone (UCZ). The second zone, which contains a variation of saltwater densities increasing with depth, is the gradient zone or non-convective zone (NCZ). The last zone is the storage zone or lower convective zone (LCZ). In this region, the density is uniform and near saturation. The stability of a solar pond prototype was experimentally performed. The setup is composed of an acrylic tube with a hot plate emulating the solar thermal energy input. A study of various salinity gradients was performed based on the Stability Margin Number (SMN) criterion, which is used to satisfy the dynamic stability criterion. It was observed that erosion of the NCZ was accelerated due to mass diffusion and convection in the LCZ. It can be determined that for this prototype the density of the NCZ is greatly affected as the SMN reaches 1.5.     

Modeling and optimization of hybrid solar thermoelectric systems with thermosyphons

We present the modeling and optimization of a new hybrid solar thermoelectric (HSTE) system which uses a thermosyphon to passively transfer heat to a bottoming cycle for various applications. A parabolic trough mirror concentrates solar energy onto a selective surface coated thermoelectric to produce electrical power. Meanwhile, a thermosyphon adjacent to the back side of the thermoelectric maintains the temperature of the cold junction and carries the remaining thermal energy to a bottoming cycle. Bismuth telluride, lead telluride, and silicon germanium thermoelectrics were studied with copper–water, stainless steel–mercury, and nickel–liquid potassium thermosyphon-working fluid combinations. An energy-based model of the HSTE system with a thermal resistance network was developed to determine overall performance. In addition, the HSTE system efficiency was investigated for temperatures of 300–1200 K, solar concentrations of 1–100 suns, and different thermosyphon and thermoelectric materials with a geometry resembling an evacuated tube solar collector. Optimizations of the HSTE show ideal system efficiencies as high as 52.6% can be achieved at solar concentrations of 100 suns and bottoming cycle temperatures of 776 K. For solar concentrations less than 4 suns, systems with thermosyphon wall thermal conductivities as low as 1.2 W/mK have comparable efficiencies to that of high conductivity material thermosyphons, i.e. copper, which suggests that lower cost materials including glass can be used. This work provides guidelines for the design, as well as the optimization and selection of thermoelectric and thermosyphon components for future high performance HSTE systems.     

Performance analysis of a double-pass thermoelectric solar air collector

The thermoelectric (TE) solar air collector, sometimes known as the hybrid solar collector, generates both thermal and electrical energies simultaneously. A double-pass TE solar air collector has been developed and tested. The TE solar collector was composed of transparent glass, air gap, an absorber plate, thermoelectric modules and rectangular fin heat sink. The incident solar radiation heats up the absorber plate so that a temperature difference is created between the thermoelectric modules that generates a direct current. Only a small part of the absorbed solar radiation is converted to electricity, while the rest increases the temperature of the absorber plate. The ambient air flows through the heat sink located in the lower channel to gain heat. The heated air then flows to the upper channel where it receives additional heating from the absorber plate. Improvements to the thermal and overall efficiencies of the system can be achieved by the use of the double-pass collector system and TE technology. Results show that the thermal efficiency increases as the air flow rate increases. Meanwhile, the electrical power output and the conversion efficiency depend on the temperature difference between the hot and cold side of the TE modules. At a temperature difference of 22.8 °C, the unit achieved a power output of 2.13 W and the conversion efficiency of 6.17%. Therefore, the proposed TE solar collector concept is anticipated to contribute to wider applications of the TE hybrid systems due to the increased overall efficiency.     

Field testing on nonsalt solar ponds

A new type of nonsalt solar pond was investigated by field testing. The roof of the solar pond was formed using a transparent double film. Three kinds of tests were carried out under the following conditions: (1) insulating pellets were packed between the layers of the transparent double film of the roof at sunset; (2) the water surface of the pond was insulated using only the two transparent films; (3) the water surface of the pond was covered by the double film with the top surface blackened on which solar energy can be collected, while pond water was circulated using a solar cell powered submerged water pump. The warm water stored in the solar pond by the above methods was utilized as a heat source for a gas engine powered heat pump used to heat a greenhouse. In this report, the results of the field tests on the above solar ponds and greenhouse heating system are discussed. Also the utility of a combination plant using a solar pond and underground borehole storage system is evaluated.Important conclusions on performance are as follows: (1) collection efficiencies of these solar ponds become 9–54% corresponding to the weather conditions and pond temperatures; (2) maximum temperature of the pond water under weather conditions at Osaka is about 80°C; (3) the solar pond can be effectively utilized for heating a greenhouse; (4) the combination plant using the solar pond and the underground storage layer can store heat of 1119 MJ m⁻² yr⁻¹.     

Numerical Simulation of Double-diffusive Dynamical Model of a Solar Pond Considering the Effect of Turbidity and Wind

A solar pond, typical double-diffusive system, is a stable heat source that can collect and store the solar energy. When the thermal stable condition is not satisfied at the interface, the upper and lower convective zone (UCZ and LCZ) will erode the middle non-convective zone (NCZ), resulting in a drop or even a collapse of the thermal performance of solar pond. Wind strongly affects the erosion of NCZ from the entrainment of UCZ. The double-diffusion of heat and salt plays an important role in the erosion of NCZ from the entrainment of the lower-con vective zone (LCZ). The turbidity of saline water in the pond not only could lower the thermal performance of solar pond, but have effect on the entrainment mechanism. In this paper, based on the double-diffusive model along with the wind-driven turbulent entrainment model, the effects of turbidity and external wind etc. on the thermal performance of solar pond and the entrainment mechanism are analyzed with the numerical simulation.     

Saturated solar ponds: 2. Parametric studies

The effects of following parameters on the performance of saturated solar ponds are studied: thickness of upper convective zone, nonconvective zone, and lower convective zone; starting time of the pond; water table depth below the pond; ground thermal conductivity; transmissivity of salt solution; incident radiation; ambient air temperature, humidity, and velocity; thermophysical properties of salt solution; pond bottom reflectivity; convection, evaporation, radiation, and ground heat losses; temperature and rate of heat removal; type of salt. Magnesium chloride and potassium nitrate salt ponds located at Madras (India) are considered for the parametric study. A comparison is also made with an unsaturated solar pond.     

Experimental study of natural brine solar ponds in Tibet

A salinity gradient solar pond (SGSP) is a simple and effective way of capturing and storing solar energy. The Qinghai-Tibet Plateau has very good solar energy resources and very rich salt lake brine resources. It lacks energy for its mineral processes and is therefore an ideal location for the development and operation of solar ponds. In China, solar ponds have been widely applied for aquaculture, in the production of Glauber’s salt and in the production of lithium carbonate from salt lake. As part of an experimental study, a SGSP using the natural brine of Zabuye salt lake in the Tibet plateau has been constructed. The pond has an area of 2500 m² and is 1.9 m deep. The solar pond started operation in spring when the ambient temperature was very low and has operated steadily for 105 days, with the LCZ temperature varying between 20 and 40 °C. During the experimental study, the lower convective zone (LCZ) of the pond reached a maximum temperature of 39.1 °C. The results show that solar ponds can be operated successfully at the Qinghai-Tibet plateau and can be applied to the production of minerals.     

Performance review of a novel combined thermoelectric power generation and water desalination system

A novel combined thermoelectric power generation and water desalination system is described with a system schematic. The proposed system utilises low grade thermal energy to heat thermoelectric generators for power generation and water desalination. A theoretical analysis presents the governing equations to estimate the systems performance characteristics combined with experimental validation. Experimental set-up consists of an electric heat source, thermoelectric modules, heat pipes, a heat sink and an evaporator vessel. Four heat pipes are embedded in a heat spreader block to passively cool the bottom side of the thermoelectric cells. The condenser of these four heat pipes is immersed in a pool of saline water stored in an evaporation vessel which is maintained at sub-atmospheric pressure. The liquid to vapour phase change cooling method achieve low saturation temperature and offers a high heat transfer coefficient for the cooling of the thermoelectric generators. At the same time this method utilises the low temperature heat extracted from the cold side of the thermoelectric generator for water desalination. It was observed that at low saturation temperatures greater heat flux could be supplied to the thermoelectric generators with less heat losses to the atmosphere.     

A parametric study of the small-scale solar pond (SSSP)

A parametric study of salt-gradient solar ponds of size less than 100 m² is presented. The study is based on a dynamic model of the pond which takes into account the variation of solar radiation, ambient temperature and the amount of heat extracted with time. Furthermore3 it considers a small-scale pond whose top is covered by a transparent cover, thus considerably reducing the thickness of the top convective zone. The parameters investigated include: pond dimensions, depths of the different layers, starting dates for pond operation and load application, pond insulation and the value of the thermal load.     

Heat gain reduction by means of thermoelectric roof solar collector

This paper presents a numerical investigation on attic heat gain reduction by using thermoelectric modules integrated in a conventional roof solar collector (RSC). This system, called thermoelectric roof solar collector (TE-RSC), is composed of a transparent glass, air gap, a copper plate, thermoelectric modules (TE) and rectangular fin heat sink. Due to the incident solar radiation, a temperature difference is created between the hot and cold sides of TE modules that generates a direct current. This current is used to drive a ventilating fan for cooling the TE-RSC and enhancing attic ventilation that reduces ceiling heat gain. The system performance was simulated using TRNSYS program with new TE and DC fan components developed by our team and compared to a common house.Simulation results using real house configuration showed that a TE-RSC unit of 0.0525 m² surface area can generate about 9 W under 972 W/m² global solar radiation and 35 °C ambient temperature. The induced air change varied between 20 and 40 and the corresponding ceiling heat transfer rate reduction is about 3–5 W/m². The annual electrical energy saving was about 362 kWh. Finally, economical calculations indicated that the payback period of the TE-RSC is 4.36 years and the internal rate of return is 22.05%.     

Experimental investigation on heat extraction using a two-phase closed thermosyphon for thermoelectric power generation

An experimental investigation on heat extraction using a two-phase closed thermosyphon charged with water (a filling ratio of 40%) for thermoelectric power generation was conducted to study the temperature gradients on the thermosyphon and the thermoelectric conversion characteristics. Results showed that the thermosyphon had a relatively stable working state at 100–300°C, and the maximum output power increased exponentially with temperature difference, being 20 W at a temperature difference of 210°C. The power generation efficiency increased in Hill function with increasing heating power input, the maximum value being approximately 0.01924.     

Performance analysis on a novel micro‐channel heat pipe evacuated tube solar collector‐incorporated thermoelectric generation

In China, because of the emergence of a large number of high‐rise buildings, the solar hot water heater system often uses the balcony wall‐mounted method for installation. The thermoelectric energy converter is proposed as one of the possible technologies to incorporate solar water heater to produce electricity for building application. In this paper, the conceptual development and theoretical analysis of a novel micro‐channel heat pipe evacuated tube solar collector‐incorporated thermoelectric generation are all proposed. The new system takes into account many advantages, including the high heat transfer, low convective heat loss, and low contact thermal resistance. The exergy analysis method based on the second law of thermodynamics is also introduced to evaluate the performance of this system. The results show that a novel micro‐channel heat pipe evacuated tube solar collector‐incorporated thermoelectric generation has a high thermal performance with addition of electricity production. Copyright © 2016 John Wiley & Sons, Ltd.     

Comparative performance evaluation of fertiliser solar pond under simulated conditions

An experimental test rig for solar pond simulation was developed to study the chosen fertiliser salt, Muriate of Potash (MOP) for use in a solar pond under simulated conditions with provisions to vary the heating input and maintain a particular lower convective zone temperature. The performance, in terms of temperature and density profiles, was studied for MOP and was compared with that of sodium chloride and saltless solar ponds for different heating regimes and lower convective zone temperatures. The formation of three zones viz., upper convective zone, nonconvective zone, and lower convective zone was distinct at all heating combinations for both MOP and sodium chloride salts under simulated conditions. The temperature and density gradients were not affected significantly by intermittent no-heating spells of the solar ponds. Maintaining lower convective zone temperature of 70 °C and above led to the initiation of minor internal convective zone under simulated conditions. The temperature decay of lower convective zone (LCZ) was at lesser rate for different LCZ temperatures associated with both the heating regimes, for a MOP pond over a 24 h period of cessation of heating as compared to sodium chloride and saltless ponds.     

Development and testing of a domestic woodstove thermoelectric generator with natural convection cooling

A thermoelectric generator was fitted to the side of a domestic woodstove. The generator was driven using one or more thermoelectric modules designed to give significant power at a reasonable cost. The thermoelectric generator was air cooled by natural convection using a commercially available heat sink. Testing was undertaken under a controlled woodstove firing rate and temperatures, and open circuit voltages were monitored over extended periods. The maximum steady state matched load power was 4.2 W using a single module. The use of multiple modules with a single heat sink was found to reduce the total power output relative to the single module case as a result of reduced hot to cold surface temperature differences.     

Investigation on generated power of thermoelectric roof solar collector

The aim of this paper was to conduct lab-scale investigation of a new roof design concept termed “the thermoelectric roof solar collector (TE-RSC)” for power generation using solar energy. The TE-RSC was composed of a transparent acrylic sheet, air gap, a copper plate, thermoelectric modules and a rectangular fin heat sink. The incident solar radiation heats up the copper plate so that a temperature difference is created between the TE module that generates a direct current. This current generated was used to run a fan for cooling the TE modules. The TE-RSC surface area was 0.0525 m² and 10 thermoelectric cooling modules (Tianjin Lantian model TEC1-12708) were used. Investigations were done by varying solar radiation, simulated by using a halogen lamp, between 400 and 1000 W/m².It was found that this new roof design can generate about 1.2 W under solar radiation intensity of about 800 W/m² at ambient temperature varying between 30 and 35 °C. The corresponding air velocity generated by the ventilation fan was about 1.7 m/s. Therefore, the proposed TE-RSC concept seems to be an interesting new alternative for various purposes such as power generation in remote areas, roof heat gain reduction and indoor ventilation of spaces.     

Performance assessment of a magnesium chloride saturated solar pond

This paper deals with the experimental investigation of a magnesium chloride saturated solar pond and its performance evaluation through energy and exergy efficiencies. The solar pond system is filled with magnesium chloride containing water to form layers with varying densities. A solar pond generally consists of three zones, and the densities of these zones increase from the top convective zone to the bottom storage zone. The incoming solar radiation is absorbed by salty water (with magnesium chloride) which eventually increases the temperature of the storage zone. The high-temperature salty water at the bottom of the solar pond remains much denser than the salty water in the upper layers. Thus, the convective heat losses are prevented by gradient layers. The experimental temperature changes of the solar pond are measured by using thermocouples from August to November. The densities of the layers are also measured and analysed by taking samples from at the same point of the temperature sensors. The energy and exergy content distributions are determined for the heat storage zone and the non-convective zone. The maximum exergy destructions and losses appear to be 79.05 MJ for the heat storage zone and 175.01 MJ for the non-convective zone in August. The energy and exergy efficiencies of the solar pond are defined as a function of solar radiation and temperatures. As a result, the maximum energy and exergy efficiencies are found to be 27.41% and 26.04% for the heat storage zone, 19.71% and 17.45% for the non-convective zone in August, respectively.     

Experimental study on low-temperature waste heat thermoelectric generator

In order to further studies on thermoelectric generation, an experimental thermoelectric generator unit incorporating the commercially available thermoelectric modules with the parallel-plate heat exchanger has been constructed. The experiments are carried out to examine the influences of the main operating conditions, the hot and cold fluid inlet temperatures, flow rates and the load resistance, on the power output and conversion efficiency. The two operation parameters such as the hot fluid inlet temperature and flow rate are found to significantly affect the maximum power output and conversion efficiency. A comparison of the experimental results with those from the previously published numerical model is also presented. The meaningful results obtained here may serve as a good guide for further improving the numerical model and conducting a system level optimization study in the next step. Also, the present study shows the promising potential of using this kind of thermoelectric generator for low-temperature waste heat recovery.     

Membrane stratified solar ponds

The membrane stratified solar pond is a body of liquid utilizing closely spaced transparent membranes to quench convective heat transfer in the top part of the pond. Membranes may be configured as horizontal sheets, vertical sheets or vertical tubes. Several suitable liquids and membrane materials are discussed. Conditions for suppression of convection are described, and transmission of solar radiation through the pond is discussed for each of the three membrane configurations. The steady state thermal efficiency is calculated for the horizontal sheet configuration. Thermal behavior is similar to that of salt gradient solar ponds, but much deeper heat storage layers are feasible. In some cases aquaculture farming may be suitable in the storage layer.     

Development of an energy-saving module via combination of solar cells and thermoelectric coolers for green building applications

A solar-driven thermoelectric cooling module with a waste heat regeneration unit designed for green building applications is investigated in this paper. The waste heat regeneration unit consisting of two parallel copper plates and a water channel with staggered fins is installed between the solar cells and the thermoelectric cooler. The useless solar energy from the solar cells and the heat dissipated from the thermoelectric cooler can both be removed by the cooling water such that the performance of the cooling module is elevated. Moreover, it makes engineering sense to take advantage of the hot water produced by the waste heat regeneration unit during the daytime. Experiments are conducted to investigate the cooling efficiency of the module. Results show that the performance of the combined module is increased by increasing the flow rate of the cooling water flowing into the heat regeneration water channel due to the reductions of the solar cell temperature and the hot side temperature of the thermoelectric coolers. The combined module is tested in the applications in a model house. It is found that the present approach is able to produce a 16.2 °C temperature difference between the ambient temperature and the air temperature in the model house.