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1.
连铸坯的热送热装是目前国内外正在研究的重要课题之一,减少连铸坯在辊道输送过程中的温降是提高热装温度的重要途径。本文根据板坯在输送过程中的散热二维数学模型,分别研究了辊道上部加保温罩和不加保温罩两种情况下对板坯温降的影响,经现场测试验证,所建模型可用,计算结果可供现场生产参考。  相似文献   

2.
针对武钢CSP均热炉内板坯的传热进行了数值模拟研究,对板坯在炉内的热状态、板坯断面温度场进行了分析,为CSP均热炉加热工艺的优化提供了参考依据。  相似文献   

3.
枝晶尺度溶质再分配对连续铸造凝固过程的影响   总被引:1,自引:0,他引:1  
阐述了凝固微细尺度结构上的溶质再分配与宏现尺度传热传质现泉之问的关联,总结比较了多种徽现健析模型,并针对反向凝固工艺和传统的薄板坯连铸连轧(CSP)工艺的传热传质现泉进行了数值模拟,与实验数据进行对比分析。结果表明,微细尺度固—液相界面上的溶质再分配对凝固宏观传输过程的影响不可忽略。  相似文献   

4.
CSP工艺是薄板坯连铸连轧的主要生产工艺之一,直通式辊底炉在CSP工艺中起到加热、均热薄板坯和缓冲作用,是十分重要的热工设备.建立了描述直通式辊底炉炉内换热的长炉模型,应用预解区域法解算其辐射换热,提出了新的"显式"迭代法,对直通式辊底炉的设计和操作参数的影响进行了数值分析.  相似文献   

5.
攀钢板坯连铸二冷喷嘴性能的热态实验研究   总被引:2,自引:0,他引:2  
基于钢坯的非稳态导热原理,采用金属试样单侧加热至二冷段金属表面温度再进行冷却的实验方法,模拟水/气-水喷嘴性能对钢坯冷却过程的影响.按攀钢板坯连铸的二冷段喷嘴布置方式和主要生产铸坯的品种规格,设计喷嘴特性与单、双喷嘴条件下铸坯强制冷却传热过程研究的实验方案.通过对喷嘴传热性能的测试,得到了水/气-水喷嘴在不同喷水压力下的传热系数;实验得到的双喷嘴平均传热系数与生产过程数据计算的传热系数的误差在5%~9%以内,研究结果表明喷嘴传热性能的热态实验可以为合理布置喷嘴、优化二冷制度提供依据.  相似文献   

6.
骨盆骨折并发动脉血栓形成一例   总被引:3,自引:0,他引:3  
建立了连铸板坯直接热装加热数学模型,并用有限差分法进行求解,获得了各期加热温度分布及加热时间,此模型可用于连铸铸板坯直接热装加热制度的确定。  相似文献   

7.
针对板坯内部裂纹质量缺陷的在线理论诊断分析,基于板坯连铸冶金限制准则的全面考虑,从传热状态、力学行为和钢种特性等多方面着眼,在数学模型中引入了多个重要的质量损失因子用以计算相应的裂纹生成指数,并结合板坯连铸生产的冶金特点、通过深入的理论研究获得了相关损失因子的数值计算方法及其对质量缺陷的影响效果,为板坯质量诊断模型的开发提供了必要的理论支持,具有良好的理论意义和应用价值.  相似文献   

8.
针对板坯表面裂纹和内部裂纹两大类质量缺陷,基于凝固传热仿真、应力应变计算及连铸相关冶金工艺理论分析,并结合浇铸异常事件专家知识库方法,开发了CISDI板坯质量在线诊断分析数学模型及其应用软件CISDI_SQDS ONLINE R2011,其中引入裂纹生成指数来作为质量评级的参考理论指标,并在其计算过程中耦合考虑了与浇铸冶金准则密切相关的质量损失因子和异常事件对应的调节因子,实现了理论解析与专家系统的有机结合,为板坯质量的预测和控制提供了重要的理论工具,以期在板坯连铸生产中得以有效的推广应用。  相似文献   

9.
陈铎 《内燃机》2015,(3):129-130
板坯宽度是粗轧带钢产品最重要的质量指标之一,其直接影响到带钢成品的尺寸精度。要确保生产的粗轧板坯宽度尺寸精度达到要求,就必须加强对粗轧板坯宽度控制系统的研究。文中分析了板坯宽度模型、板坯宽度影响因素,提出了模型自适应板坯宽度控制系统。  相似文献   

10.
基于耦合多元合金两相区凝固模型的板坯连铸凝固传热数学模型和恒间距切片单元跟踪方法,开发了板坯连铸动态二冷配水软件平台,其中内嵌二冷分区有效拉速和目标表面温度曲线两种控制模式,前者充分考虑了铸坯的冷却历史,后者则关注对铸坯表面温度沿铸流方向的合理控制,在实际生产中可以方便灵活地加以选择应用.该技术控制功能丰富、安全机制完...  相似文献   

11.
用连铸坯凝固过程传热模型模拟了热送热装工艺中不同工况下铸坯凝固壳厚度和铸坯出连铸机的温度变化。模拟结果与实测值吻合很好。影响铸坯出连铸机温度的主要因素是铸坯尺寸、连铸机拉迪和冷却制度。适当提高拉速及改善连铸机二冷区冷却制度有利于高温铸坯的生产。  相似文献   

12.
以不均匀换热系数模型为基础,数值研究了侧面泵浦板状激光介质在热沉冷却情况下,热沉的几何参数对介质最高温度及最大应力的影响。结果表明,热沉材料对激光介质热效应的影响表现在热阻效应和温度均匀化效应两个方面:热沉材料的导热性能较差时,介质最高温度及最大应力随介质厚度的增加而增加;热沉材料的导热性能较好时,不同热沉厚度下介质最高温度及最大应力变化很小。随着热沉长度的增加,介质内最高温度和最大应力均下降。  相似文献   

13.
The thermal efficiency of a reheating furnace was predicted by considering radiative heat transfer to the slabs and the furnace wall. The entire furnace was divided into fourteen sub-zones, and each sub-zone was assumed to be homogeneous in temperature distribution with one medium temperature and wall temperature, which were computed on the basis of the overall heat balance for all of the sub-zones. The thermal energy inflow, thermal energy outflow, heat generation by fuel combustion, heat loss by the skid system, and heat loss by radiation through the boundary of each sub-zone were considered to give the two temperatures of each sub-zone. The radiative heat transfer was solved by the FVM radiation method, and a blocked-off procedure was applied to the treatment of the slabs. The temperature field of a slab was calculated by solving the transient heat conduction equation with the boundary condition of impinging radiation heat flux from the hot combustion gas and furnace wall. Additionally, the slab heating characteristics and thermal behavior of the furnace were analyzed for various fuel feed conditions.  相似文献   

14.
The present study deals with the experimental and theoretical analysis of the transient heat transfer from an individual slab body to the medium during freezing. In this respect, a new model was developed to determine the heat transfer coefficient and this heat transfer coefficient was used in the computation of the dimensionless theoretical temperature distribution. On the other hand, experimental work was performed to measure the centre temperatures of the individual slab products (viz. dried figs) during freezing at the median temperature of -22°C. In the comparison of the theoretical and experimental temperature distributions, very good agreement was found.  相似文献   

15.
以某公司热轧厂常规与双蓄热烧嘴组合供热的板坯加热炉为研究对象,建立该加热炉炉内流动、传热、燃烧和板坯运动吸热过程的三维物理数学模型,运用CFD仿真技术对其进行详细的数值计算,得到炉内稳态的速度场和温度场分布规律、板坯的升温曲线以及板坯温度分布均匀性,计算结果与"黑匣子"实验测量数据吻合良好。本文给出的板坯加热特性计算方法为研究加热炉新工艺、优化板坯加热温度制度提供了科学依据。  相似文献   

16.
赵军  刘蒙  刘洋 《工业加热》2009,38(6):38-39,51
针对钢铁企业的氧化烧损问题,用数值模拟的方法进行预测分析。利用CFD流体计算软件建立了炉内流动、燃烧、辐射、钢坯导热和氧化烧损模型,流动模型采用k—ε湍流模型,燃烧采用PDF燃烧模型,辐射换热模型采用离散坐标(DO)辐射模型,热流密度做为钢坯导热的边界条件,模拟钢坯在实际工况下的结果表明,氧化铁皮的快速增长期是在钢坯入炉50~120min之间,位于加热段;在不同均热时间下,钢坯氧化率随均热时间呈线性增长。据此结论,现场操作人员可通过强化加热段加热能力的手段减少钢坯在加热段的停留时间或热装钢坯调整总的在炉时间来降低钢坯氧化烧损率以提高钢坯加热质量。  相似文献   

17.
A mathematical heat transfer model for the prediction of heat flux on the slab surface and temperature distribution in the slab has been developed by considering the thermal radiation in the furnace chamber and transient heat conduction governing equations in the slab, respectively. The furnace is modeled as radiating medium with spatially varying temperature and constant absorption coefficient. The steel slabs are moved on the next fixed beam by the walking beam after being heated up through the non-firing, charging, preheating, heating, and soaking zones in the furnace. Radiative heat flux calculated from the radiative heat exchange within the furnace modeled using the FVM by considering the effect of furnace wall, slab, and combustion gases is introduced as the boundary condition of the transient conduction equation of the slab. Heat transfer characteristics and temperature behavior of the slab is investigated by changing such parameters as absorption coefficient and emissivity of the slab. Comparison with the experimental work show that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace.  相似文献   

18.
This work is concerned with the investigation of the thermoelastic response of a composite slab (a two-, thin-, metallic-layered plate) under the effect of an intense rapid heating applied to one side. The dual-phase-lag heat conduction model is used to derive the heat equation in each layer. The heat equations are solved using the Laplace transform technique and the Riemann-sum method. As a result, the thermal behavior, in the form of the temperature distribution along the thickness direction of the slab, is determined. The governing equation of plate deflection is formulated and solved for simply supported edge conditions. As a result, the plate deflections and the thermal stresses are calculated numerically using the finite difference method. Thermal stress distribution is found to depend on the temperature distribution in addition to the difference in the thermal and mechanical properties of the materials that compose the two layers.  相似文献   

19.
The paper presents an entropy generation analysis for steady conduction in a slab with temperature‐dependent volumetric internal heat generation. The slab experiences asymmetric convective cooling on its two faces. The exact analytical solution for the temperature distribution is used to compute dimensionless local and total entropy generation rates in the slab. The total entropy generation rate depends on five dimensionless parameters: reference heat generation temperature Q, the heat generation–temperature variation parameter a, the temperature asymmetry parameter λ, and Biot numbers Bi1 and Bi2. Graphs illustrating the effect of these five parameters on the local and total entropy generation rates are presented and discussed. It is found that the total entropy generation in the slab can be minimized with a suitable choice of the cooling parameters. The paper corrects the flawed entropy results published recently. The present results for the special case of uniform internal heat generation confirm the results presented in a 2003 paper. © 2012 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley Online Library ( wileyonlinelibrary.com/journal/htj ). DOI 10.1002/htj.20404  相似文献   

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