Biodiversity and population dynamics of microorganisms in a full-scale membrane bioreactor for municipal wastewater treatment

The total, ammonia-oxidizing, and denitrifying Bacteria in a full-scale membrane bioreactor (MBR) were evaluated monthly for over one year. Microbial communities were analyzed by denaturing gradient gel electrophoresis (DGGE) and clone library analysis of the 16S rRNA and ammonia monooxygenase (amoA) and nitrous oxide reductase (nosZ) genes. The community fingerprints obtained were compared to those from a conventional activated sludge (CAS) process running in parallel treating the same domestic wastewater. Distinct DGGE profiles for all three molecular markers were observed between the two treatment systems, indicating the selection of specific bacterial populations by the contrasting environmental and operational conditions. Comparative 16S rRNA sequencing indicated a diverse bacterial community in the MBR, with phylotypes from the α- and β-Proteobacteria and Bacteroidetes dominating the gene library. The vast majority of sequences retrieved were not closely related to classified organisms or displayed relatively low levels of similarity with any known 16S rRNA gene sequences and thus represent organisms that constitute new taxa. Similarly, the majority of the recovered nosZ sequences were novel and only moderately related to known denitrifiers from the α- and β-Proteobacteria. In contrast, analysis of the amoA gene showed a remarkably simple ammonia-oxidizing community with the detected members almost exclusively affiliated with the Nitrosomonas oligotropha lineage. Major shifts in total bacteria and denitrifying community were detected and these were associated with change in the external carbon added for denitrification enhancement. In spite of this, the MBR was able to maintain a stable process performance during that period. These results significantly expand our knowledge of the biodiversity and population dynamics of microorganisms in MBRs for wastewater treatment.     

Application of a membrane bioreactor for treating explosives process wastewater

A bench-scale anoxic membrane bioreactor (MBR) system, consisting of a bioreactor coupled to a ceramic cross-flow ultrafiltration module, was evaluated to treat a synthetic wastewater containing alkaline hydrolysis byproducts (hydrolysates) of RDX. The wastewater was formulated the same as hydrolysis wastewater and consisted of acetate, formate and formaldehyde as carbon sources and nitrite and nitrate electron acceptors. The MBR system removed 80-90% of the carbon sources, and approximately 90% of the stoichiometric amount of nitrate, 60% of nitrite. The reactor was also operated over a range of transmembrane pressure, temperature, suspended solids concentration, and organic loading rate to maximize treatment efficiency and permeate flux. Increasing the transmembrane pressure and temperature did not improve flux significantly. Increasing mixed liquor volatile suspended solids (MLVSS) concentration in the bioreactor decreased the permeate flux significantly. The maximum volumetric organic loading rate was 0.72 kg COD/m3/day. The maximum food-to-mass ratio was 0.50 kg N/kg MLVSS/day and 1.82 kg COD/kg MLVSS/day. Membrane permeate was clear and essentially free of bacteria, as indicated by heterotrophic plate count. Permeate flux ranged between 0.15 and 2.0 m3/m2 day and was maintained by routine backwashing every three days. Backwashing with tap water containing chlorine bleach every fourth or fifth backwashing was able to restore membrane flux to its original value.     

Effects of chemical sludge disintegration on the performances of wastewater treatment by membrane bioreactor

A new wastewater treatment process combining a membrane bioreactor (MBR) with chemical sludge disintegration was tested in bench scale experiments. In particular, the effects of the disintegration treatment on the excess sludge production in MBR were investigated. Two MBRs were operated. In one reactor, a part of the mixed liquor was treated with NaOH and ozone gas consecutively and was returned to the bioreactor. The flow rate of the sludge disintegration stream was 1.5% of the influent flow rate. During the 200 days of operation, the MLSS level in the bioreactor with the disintegration treatment was maintained relatively constant at the range of 10,000-11,000 mg/L while it increased steadily up to 25,000 mg/L in the absence of the treatment. In the MBR with the sludge disintegration, relatively constant transmembrane pressures (TMPs) could be maintained for more than 6 months while the MBR without disintegration showed an abrupt increase of TMP in the later phase of the operation. In conclusion, a complete control of excess sludge production in the membrane-coupled bioreactor was possible without significant deterioration of the treated water quality and membrane performances.     

Oxygen transfer in membrane bioreactors treating synthetic greywater

Mass transfer coefficients (k_La) were studied in two pilot scale membrane bioreactors (MBR) with different setup configurations treating 200 L/h of synthetic greywater with mixed liquor suspended solids' (MLSS) concentrations ranging from 4.7 to 19.5 g/L. Besides the MLSS concentration, mixed liquor volatile suspended solids (MLVSS), total solids (TS), volatile solids (VS), chemical oxygen demand (COD) and anionic surfactants of the sludge were measured. Although the pilot plants differed essentially in their configurations and aeration systems, similar α-factors at the same MLSS concentration could be determined. A comparison of the results to the published values of other authors showed that not the MLSS concentration but rather the MLVSS concentration seems to be the decisive parameter which influences the oxygen transfer in activated sludge systems operating at a high sludge retention time (SRT).     

Incorporation of inorganic material in anoxic/aerobic-activated sludge system mixed liquor

In the bioreactor of the nitrification denitrification (ND)-activated sludge system, the mixed liquor is made up of organic and inorganic materials. In the current design procedures and simulation models, the influent wastewater characteristics and biological processes that influence the bioreactor mixed liquor organic solids (as volatile suspended solids, VSS, or COD) are explicitly included. However, the mixed liquor total suspended solids (TSS, i.e. organic+inorganic solids) are calculated simply from empirical ratios of VSS/TSS. The TSS concentration is fundamental in the design of secondary settling tanks and waste activated sludge disposal. Clearly, the empirical approach to obtaining an estimate for TSS is not satisfactory within the framework of a fundamentally based model. Accordingly, the incorporation of the inorganic material present in the influent wastewater into ND-activated sludge system mixed liquor was investigated. From an experimental investigation into the distribution of inorganics in the influent, mixed liquor and effluent of a laboratory-scale ND-activated sludge system, it was concluded inter alia that (i) of the total inorganic solids in the influent, only a small fraction (2.8–7.5%) is incorporated into the mixed liquor, (ii) most of the inorganics in the influent (mean 88%) and effluent (mean 98.5%) are in the dissolved form, the balance being particulate, and (iii) the influent and effluent inorganic dissolved solids concentrations are closely equal (mean effluent to influent ratio 100%). Further, a number of models were developed to quantify the mixed liquor inorganic, and, hence, total solids. From an evaluation of these models against the experimental data, it would appear that the best approach to model the incorporation of inorganics into the activated sludge mixed liquor is to follow the concepts and principles used to develop the existing models for organic materials. With this approach, reasonably close correlation between predicted and measured data for mixed liquor and effluent inorganic concentrations were obtained.     

High rate sulfate reduction at pH 6 in a pH-auxostat submerged membrane bioreactor fed with formate

Many industrial waste and process waters contain high concentrations of sulfate, which can be removed by sulfate-reducing bacteria (SRB). This paper reports on mesophilic (30 degrees C) sulfate reduction at pH 6 with formate as electron donor in a membrane bioreactor with a pH-auxostat dosing system. A mixed microbial community from full-scale industrial wastewater treatment bioreactors operated at pH 7 was used as inoculum. The pH-auxostat enabled the bacteria to convert sulfate at a volumetric activity of 302 mmol sulfate reduced per liter per day and a specific activity of 110 mmol sulfate reduced per gram volatile suspended solids per day. Biomass grew in 15 days from 0.2 to 4 g volatile suspended solids per liter. This study shows that it is possible to reduce sulfate at pH 6 with formate as electron donor at a high volumetric and specific activity with inocula from full-scale industrial wastewater treatment bioreactors operated at neutral pH. The combination of a membrane bioreactor and a pH-auxostat is a useful research tool to study processes with unknown growth rates at maximum activities.     

优势菌强化膜生物反应器处理制药废水研究

利用膜生物反应器对泥水能高效分离的特点,将优势菌技术与膜生物反应器结合处理避孕药生产废水,并在反应条件相同的情况下,与普通膜生物反应器的处理效果进行了比较.试验结果表明,向膜生物反应器中投加优势菌后,可实现系统的稳定运行,对COD的去除率90%,出水水质达到了北京市地方标准--<水污染物排放标准>(DB 11/307-2005);同时,优势菌的投加还增强了异养微生物的活性,提高了对NH3-N的去除效率.     

The fate of selected micropollutants in a single-house MBR

Membrane bioreactor (MBR) technology is an interesting option for single-house wastewater treatment or small communities. Because typically a very high effluent quality is achieved with respect to pathogens, suspended solids, organics and nitrogen, the permeate is well suited for reuse. Little is known about the fate of micropollutants in such small systems. The differences between centralized and decentralized biological wastewater treatment with respect to micropollutants are manifold: besides the operational parameters like hydraulic and sludge retention time, the main difference is in the load variation. While the influent load is expected to be more or less constant in large catchments, it varies strongly in small MBRs due to irregular consumption (e.g. of medication by individuals). Concentrations of micropollutants are higher by a factor 50-1000 than in centralized treatment. It is also unknown how reliable degradation of micropollutants is in case of irregular exposure.In this study, two experiments were conducted in a small MBR treating the wastewater of a three-person household. During normal operation of the treatment plant, 25 pharmaceuticals (antibiotics, antiphlogistics, lipid regulators, iodinated contrast media and hormones) that had not been used by members of the household were added in concentrations typical for municipal wastewater. The removal of most substances was in the same range as for centralized wastewater treatment. It was shown that biological transformation was the main elimination process while adsorption to the activated sludge was negligible for most substances due to the low sludge production at high sludge retention time. No appreciable lag for inducing biological degradation was observed. The high hydraulic and sludge residence time had a positive effect on the elimination of slowly degradable substances, but this was partly compensated by the lower biological activity.An experiment with antibiotics concentrations typical for decentralized treatment (between 500 and 1000 μg l⁻¹; sulfamethoxazole, sulfapyridine, trimethoprim, clarithromycin, roxithromycin) did not show an inhibitory effect on either nitrification or denitrification.     

Physical characteristics of the sludge in a complete retention membrane bioreactor

Sludge physical characteristics play an important role in the operation of membrane bioreactors (MBR) due to their influence on filtration and their effects on handling of excess sludge. These systems are designed to maintain high solid concentrations, thus limiting sludge production and the related operational costs of the process. In this study, the sludge from a bench scale MBR operated for about 1 year with complete solid retention was investigated to assess its physical and rheological properties. Concentrations of mixed liquor suspended solids (MLSS) up to 24 gTSSL(-1) affected the diluted sludge volume index (DSVI), the capillary suction time (CST), the specific resistance to filtration (SRF) and the compressibility (s). The MBR sludge displayed similar dewatering properties of conventional waste activated sludge, suggesting that the upgrade of wastewater treatment plants with the MBR technology would not affect the behaviour of the dewatering equipment. The apparent viscosity was expressed as a function of the MLSS and the experimental data were interpreted by comparing different models. Ostwald model was chosen, and two equations for viscosity were proposed. The thixotropy of MBR sludge was also evaluated by measuring the reduced hysteresis area (rHa) and relating this parameter to the characteristics of the sludge. The evaluation of energy consumption for mixing evidenced that, under the tested conditions, the increase of solid concentration from 3 to 30 gTSSL(-1) resulted in a limited increase of energy requirements (25-30%).     

Biomass characteristics of two types of submerged membrane bioreactors for nitrogen removal from wastewater

Biomass characteristics and microbial community diversity between a submerged membrane bioreactor with mixed liquor recirculation (MLE/MBR) and a membrane bioreactor with the addition of integrated fixed biofilm medium (IFMBR) were compared for organic carbon and nitrogen removal from wastewater. The two bench-scale MBRs were continuously operated in parallel at a hydraulic retention time (HRT) of 24 h and solids retention time (SRT) of 20 d. Both MBRs demonstrated good COD removal efficiencies (>97.7%) at incremental inflow organic loading rates. The total nitrogen removal efficiencies were 67% for MLE/MBR and 41% for IFMBR. The recirculation of mixed liquor from aerobic zone to anoxic zone in the MLE/MBR resulted in higher microbial activities of heterotrophic (46.96 mg O₂/gVSS h) and autotrophic bacteria (30.37 mg O₂/gVSS h) in the MLE/MBR compared to those from IFMBR. Terminal Restriction Fragment Length Polymorphism analysis indicated that the higher nitrifying activities were correlated with more diversity of nitrifying bacterial populations in the MLE/MBR. Membrane fouling due to bacterial growth was evident in both the reactors. Even though the trans-membrane pressure and flux profiles of MLE/MBR and IFMBR were different, the patterns of total membrane resistance changes had no considerable difference under the same operating conditions. The results suggest that metabolic selection via alternating anoxic/aerobic processes has the potential of having higher bacterial activities and improved nutrient removal in MBR systems.     

A/O-MBR处理低浓度生活污水的试验研究

针对传统活性污泥法处理低浓度生活污水难度大的问题,采用缺氧-好氧膜生物反应器(A/O-MBR)处理该类污水,并考察了其处理效果.结果表明,在污泥浓度为4 000～6 000mg/L、HRT为19.2 h、好氧段溶解氧浓度为1.5～2.5 mg/L、污泥回流比为200%～300%的条件下,A/O-MBR对COD和氨氮的去除效果良好,平均去除率分别为92.2%和95.9%.在无排泥的情况下,系统连续运行近100d,出水水质稳定.     

Identification of wastewater sludge characteristics to predict critical flux for membrane bioreactor processes

The effects of sludge characteristics on critical flux were examined using a submerged membrane bioreactor pilot plant operated under different process conditions to treat municipal wastewater. The sludge in the membrane tank was characterized by measuring colloidal particle concentration, extracellular polymeric substances (EPS), mixed liquor suspended solids (MLSS), temperature, time to filter (TTF) and diluted sludge volume index (DSVI). The colloidal particle concentration was represented by the colloidal total organic carbon (TOC), which is the TOC difference between the filtrate passing through a 1.5 microm pore size filter and the permeate collected from pilot ultrafiltration membrane modules with a pore size of 0.04 microm. The results showed that the critical flux measured by the stepwise flux method was almost solely related to the colloidal TOC despite different sludges tested. In contrast, MLSS was shown to have little impact on the critical flux within the range examined. Neither TTF nor DSVI could be used to reliably predict the critical flux. Furthermore, colloidal TOC can be attributed to soluble EPS, but not bound EPS. Therefore, it is suggested that colloidal TOC be used as a new filterability index for MBR processes in wastewater treatment.     

Performance evaluation of an oily industrial wastewater treatment system using the application of activated sludge model No. 3

The purpose of the present study was to adapt the activated sludge model No. 3 (ASM3) to the characteristics of oily industrial wastewater, determining the utmost significant and appropriate kinetic as well as stoichiometric parameters. An oily industrial wastewater treatment system was simulated to assess ASM3 validation and perform sensitivity analysis using the STOAT program. The obtained results revealed that the ASM3 model, which was calibrated after adding the Arrhenius equation into consideration, provided strong correlations with the analytical results of chemical oxygen demand (COD), total suspended solids (TSS), mixed liquor volatile suspended solids (MLVSS) and total suspended solids in the return activated sludge flow (TSS in RAS) concentrations. The values of modelled effluent COD and TSS are very close to those corresponding real values of the treated wastewater by a difference of between 0.5% and 1.5%. Thus, this model becomes successful in representing oily industrial wastewater treatment as a new trend added to the traditional modelling of sewage treatment.     

Membrane bioreactor operation at short solids retention times: performance and biomass characteristics

This study investigated the performance and biomass characteristics of a membrane bioreactor (MBR) and a completely mixed activated sludge (CMAS) system operated at short solids retention times (SRT) ranging from 0.25 to 5 d and hydraulic retention times of 3 and 6 h. The lab-scale reactors were fed with synthetic wastewater to ensure consistency in feed composition. Results show the MBR was capable of achieving excellent quality effluent regardless of the extremely short SRT. The MBR removal efficiencies ranged from approximately 97.3-98.4% (TCOD) in the MBR, compared to 77.5-93.8% (TCOD) and 94.1-97.0% (SCOD) in the CMAS. Nitrification completely ceased when SRT was < 2.5 d. The MBR biomass was composed of small, weak and uniform-sized flocs with large mass of short filamentous organisms and mainly dispersed microorganisms at SRT of 5 and 0.25 d, respectively. In contrast, the CMAS sludge was composed of large flocs with filamentous organisms as a backbone at SRT > 2.5 d. The CMAS flocs were smaller and weaker at shorter SRT. The MBR sludge contained a much higher fraction of non-flocculating microorganisms. This fraction increased significantly with decreasing SRT. It was found that the concentrations of protein and carbohydrates in the exocellular polymeric substances for both the MBR and the CMAS decreased with increasing F/M ratio or decreasing SRT. The combination of increasing amounts of non-flocculating microorganisms and a reduction of EPS at shorter SRT in both reactors contributed to deteriorating sludge settling properties. A significant presence of dispersed biomass and small flocs in MBR contributed to better reactor performance probably due to less mass transfer resistance.     

Effect of PAC addition on sludge properties in an MBR treating high strength wastewater

This paper examines the sludge characteristics in a submerged membrane bioreactor (MBR) operated on a high strength wastewater from an alcohol distillery. Two membrane bioreactors, each with a 30 μm mesh filter, were investigated with and without addition of powdered activated carbon (PAC). Experiments were conducted with varying organic loading rates ranging from 3.4 to 6.9 kgCOD m⁻³ day⁻¹ and the specific oxygen uptake rate (SOUR), sludge volume index (SVI), mixed liquor suspended solids (MLSS), particle size and extracellular polymeric substances (EPS) were monitored over a 180 day period. Respirometric experiments did not show enhancement in microbial activity with PAC supplementation. Addition of PAC decreased the SVI thereby perceptibly improving sludge dewaterability. The sludge particle size, which increased with time, appeared to be independent of PAC addition but was influenced by the aeration intensity. PAC also did not affect the sludge EPS concentration; however, the EPS composition, in terms of protein/carbohydrate (polysaccharide) ratio was altered resulting in a high P/C ratio. FTIR analysis of the sludge samples indicated that the functional groups associated with the sludge polysaccharides appear to be involved in its interaction with PAC.     

Fate of hazardous aromatic substances in membrane bioreactors

In this work, the removal of hazardous aromatic compounds was investigated in two types of membrane bioreactors (MBRs), based on cross-flow and semi dead-end filtration systems. BTEX and PAH were efficiently eliminated from wastewater during treatment via a membrane bioreactor (90-99.9%) but non-biotic processes, i.e. volatilisation and sorption, contributed significantly. The semi dead-end MBR showed slightly better removal efficiencies than the cross-flow MBR. However, non-biotic processes were more significant in the first process and, finally, degradation rates were higher in the cross-flow MBR. Higher degradation rates were explained by a higher bio-availability of pollutants. Differences in shear stress imposed in cross-flow and semi dead-end filtration systems radically modify the sludge morphology. High shear stress (cross-flow filtration) generates dispersed bacteria and larger quantities of dissolved and colloidal matter. Sorption of hydrophobic compounds (PAHs) on suspended solid was less marked in disaggregated sludge. The results suggest new strategies for improving micro-pollutant degradation in MBRs.     

MEMBRANE BIOREACTORS AND CONSTRUCTED WETLANDS FOR TREATMENT OF RENDERING PLANT WASTEWATER

The performance of a novel industrial membrane bioreactor (MBR) comprising denitrification, nitrification and ultrafiltration for the secondary treatment of primary treated animal rendering wastewater has been compared with an experimental, low-cost and novel vertical-flow constructed wetland planted with Typha latifolia L. (Reedmace or Broad-leaved Cattail). The process wastewater followed pre-treatment by dissolved air flotation (DAF). The mean DAF effluent gave highly variable chemical oxygen demand (COD) and ammonia concentrations of 5816 (standard deviation (SD): 3005.0) and 614 (SD: 268.7) mg/l, respectively. The mean MBR effluent for COD and ammonia was 37 and 86 mg/l, respectively. The mean treatment performance of the constructed wetland for COD, ammonia and suspended solids was 205, 67 and 57 mg/l, respectively.     

Effect of intermittent aeration on the microbial community structure of activated sludge in a submerged membrane bioreactor

Low removal rate for total nitrogen (TN) is the main limitation of a membrane bioreactor (MBR). The effects of intermittent aeration on the removal of TN and the microbial community structure of activated sludge from a submerged membrane bioreactor (SMBR) operating at three different aeration on/off times (run 1, continuous aeration; run 2, 60/60 min aeration on/off time; and run 3, 60/75 min aeration on/off time) were studied. The results showed that the removal rates for TN under different operation conditions were 26.2% (run 1), 59.5% (run 2) and 70.7% (run 3), respectively, and significant improvements were achieved. Monounsaturated phospholipid fatty acids (PLFAs) and saturated PLFAs were dominant PLFA types in activated sludge, followed by branched PLFAs; cyclopropane fatty acid were relatively small in amount. The highest ratio of the characteristic fatty acid representing the abundance of bacteria in activated sludge was found in run 2. Aerobic prokaryotes were the predominant groups under all three operation conditions, followed by the anaerobic bacteria and the Gram‐positive bacteria group; sulphate‐reducing bacteria (SRB) and other anaerobic bacteria occupied the lowest proportion. Intermittent aeration can be used as a possible means to improve the treatment performance in an MBR.     

Monitoring of bacterial communities during low temperature thermal treatment of activated sludge combining DNA phylochip and respirometry techniques

Sludge reduction is one of the major challenges in biological wastewater treatment. One approach is to increase the sludge degradation yield together with the biodegradation kinetics. Among the various sludge pretreatment strategies proposed, thermal pretreatment at around 65 °C was described as promising. The enhancement in the biodegradation activity due to the selection of thermophilic hydrolytic bacteria was proposed, but further experiments are needed to demonstrate the specific role of these bacteria. In this study, concentrated activated sludge grown at 20 °C was subjected to thermal treatment at 65 °C for different periods. The originality of the work relied on a polyphasic approach based on the correlation between kinetics (chemical oxygen demand, COD; mixed liquor suspended solids, MLSS), bacterial activity (respirometry) and bacterial community structure (phylochip monitoring) in order to characterize the mechanisms involved in the thermal reduction of sludge. The bacterial activity in the aeration basin decreased to a very low level when recycling sludge was treated at 65 °C from 13 to 60 h, but then, started to increase after 60 h. In parallel to these fluctuations in activity, a drastic shift occurred in the bacterial community structure with the selection of thermophilic bacteria (mainly related to genera Paenibacillus and Bacillus), which are known for their specific hydrolases.     

Bacterial growth kinetics in the completely mixed activated sludge treatment of fellmongery effluent

Fellmongery effluent was successfully treated (± 85% OA reduction) in a laboratory scale completely mixed activated sludge (CMAS) reactor with sludge recycle and controlled wasting. Varying the sludge age was found to have a significant effect on effluent quality. A mathematical model useful in the design and operation of effluent treatment plants was used to describe microbial growth in the treatment process. In the development of the model it is shown how a clear distinction must be made between the volatile suspended solids and the active volatile suspended solids for the model to accurately describe microbial growth kinetics.