Influenceof the Laminar Plasma Torch Construction on the Jet Characteristics

Based on two typical laminar plasma torches(LPT), i.e. a multi-electrode plasma torch(MEPT) with segmented anode structure and a two-electrode plasma torch(TEPT) with conventional structure, this paper studied the influence of the LPTs construction on the jet characteristics. Experiments were designed to measure their arc voltage, jet length, thermal efficiency and specific enthalpy using a home-made data acquisition system. With them, the jet characteristics of the two different LPTs were compared in detail. Results show that different plasma torch construction leads to distinctively different characteristics of the generated plasma jet. Based on the different jet characteristics, a plasma torch with appropriate construction could be used to meet the different application requirements.     

Design and characteristics of a triple-cathode cascade plasma torch for spheroidization of metallic powders

Arc plasma torch is an effective tool for spheroidization of metallic powders. However, as most conventional plasma torches were not specifically designed for plasma spheroidization, they may exhibit the disadvantages of the radial injection of powders, large fluctuations in the arc voltage, large gas flow rate, and disequilibrium between multiple plasma jets during the spheroidization process. Therefore, this paper presents a triple-cathode cascade plasma torch (TCCPT) for plasma spheroidization. Its structural design, including three cathodes, a common anode, and three sets of inter-electrodes, are detailed to ensure that powders can be inserted into the plasma jet by axial injection, the arc voltage fluctuations are easily maintained at a low level, and the plasma torches can work at a relatively small gas flow rate. Experimental results showed that the proposed TCCPT exhibits the following characteristics: (1) a relatively small arc voltage fluctuation within 5.3%; (2) a relatively high arc voltage of 75 V and low gas flow rate range of 10–30 SLM; (3) easy to be maintained at the equilibrium state with the equilibrium index of the three plasma jets within 3.5 V. Furthermore, plasma spheroidization experiments of SUS304 stainless steel powers were carried out using the proposed TCCPT. Results verified that the proposed TCCPT is applicable and effective for the spheroidization of metallic powders with wide size distribution.     

Simulation of the Effects of Several Factors on Arc Plasma Behavior in Low Voltage Circuit Breaker

Taking into account the properties of the arc plasma and the electromagnetic, heat and radiative phenomena, commercial computational fluid dynamics software PHOENICS has been adapted and modified to develop the three-dimensional magneto-hydrodynamic （MHD） model of arc in a low voltage circuit breaker. The effects of the arc ignition location, venting size and gassing material on arc behavior have been investigated. The analysis of the results show that the arc velocity accelerates with the increase in the distance between arc ignition location and of the venting size, and the existence of the gassing material is beneficial to improving the arc voltage and reducing the arc temperature.     

Properties of intermediate-frequency vacuum arc in sinusoidal curved contact and butt contact

In this report,two new contact structures of a vacuum interrupter with a sinusoidal curved surface are proposed to improve the capability by increasing the surface area.The experimental investigation of vacuum arc at intermediate frequency(360-800 Hz)was conducted and the results were compared with a butt contact with the same contact diameter(41 mm)and the same material.By analyzing the arc behavior,arc voltage characteristics,arc energy,current interrupting capacity,ablation of the anode contact and condensation of the arc products at a 3 mm gap,the differences in their vacuum arc characteristics were determined.The correlations of their arc energy with the amplitude and the frequency of the current were also achieved.Analysis suggests that the ruled curved contact has strong application potentiality because of its low arc energy,low arc voltage noise and arc voltage peak,light ablation on the surface of the anode contact and high interrupting capacity.     

Discussion on the Non-Equilibrium Phase of the Gliding Arc Plasma Driven by the Transverse Magnetic Field

a gliding arc driven by the transverse magnetic field was ignited between the electrodes with a complicated shape at atmospheric pressure and a non-equilibrium plasma was gencrated. Under our experimental conditions, a phenomenon was clearly observed where the arc power decreased with the increase in arc voltage. As the arc voltage was higher than 3.375 kV, the are power acquired from the power supply decreased, and the arc plasma began to switch to a non-equilibrium phase. The existence of the non-equilibrium arc plasma was very short, about 10 ms in one gliding arc discharge cycle.     

Simulation of the Effect of a Metal Vapor Arc on Electrode Erosion in Liquid Metal Current Limiting Device

The effect of arc plasma on electrode erosion in a liquid metal current limiter(LMCL)is studied.Based on a simplified two-dimensional magnetohydrodynamic model,the elongated GaInSn metal vapor arc and its contraction process in a liquid metal current limiter are simulated.The distributions of temperature,pressure and velocity of the arc plasma are calculated.The simulation results indicate that the electrode erosion is mainly caused by two high temperature gas jet flows arising from the pressure gradient,which is a result of the non-uniform arc temperature distribution.The gas flows,which act as jets onto the electrode surface,lead to the evaporation of the electrode material form the surface.A redesign structure of the electrode is proposed and implemented according to the analysis,which greatly increased the service life of the electrode.     

Characteristics of Single Cathode Cascaded Bias Voltage Arc Plasma

A single cathode with a cascaded bias voltage arc plasma source has been developed with a new quartz cathode chamber,instead of the previous copper chambers,to provide better diagnostic observation and access to the plasma optical emission.The cathode chamber cooling scheme is also modified to be naturally cooled only by light emission without cooling water to improve the optical thin performance in the optical path.A single-parameter physical model has been developed to describe the power dissipated in the cascaded bias voltage arc discharge argon plasmas,which have been investigated by utilizing optical emission spectroscopy(OES) and Langmuir probe.In the experiments,discharge currents from 50 A to 100 A,argon flow rates from 800 sccm to 2000 sccm and magnetic fields of 0.1 T and 0.2 T were chosen.The results show:(a) the relationship between the averaged resistivity and the averaged current density exhibits an empirical scaling law as η∝ j~(-0.63369) and the power dissipated in the arc has a strong relation with the filling factor;(b) through the quartz,the argon ions optical emission lines have been easily observed and are dominating with wavelengths between 340 nm and 520 nm,which are the emissions of Ar~+-434.81 nm and Ar~+-442.60 nm line,and theintensities are increasing with the arc current and decreasing with the inlet argon flow rate;and(c) the electron density and temperature can reach 2.0 × 10~(19) m~(-3) and 0.48 eV,respectively,under the conditions of an arc current of 90 A and a magnetic field of 0.2 T.The half-width of the n_e radial profile is approximatively equal to a few Larmor radii of electrons and can be regarded as the diameter of the plasma jet in the experiments.     

Investigation on Plasma Jet Flow Phenomena During DC Air Arc Motion in Bridge-Type Contacts

Arc plasma jet flow in the air was investigated under a bridge-type contacts in a DC 270 V resistive circuit.We characterized the arc plasma jet flow appearance at different currents by using high-speed photography,and two polished contacts were used to search for the relationship between roughness and plasma jet flow.Then,to make the nature of arc plasma jet flow phenomena clear,a simplified model based on magnetohydrodynamic (MHD) theory was established and calculated.The simulated DC arc plasma was presented with the temperature distribution and the current density distribution.Furthermore,the calculated arc flow vclocity field showed that the circular vortex was an embodiment of the arc plasma jet flow progress.The combined action of volume force and contact surface was the main reason of the arc jet flow.     

Study on an Atmospheric Pressure Plasma Jet and its Application in Etching Photo-Resistant Materials

An atmospheric pressure radio-frequency plasma jet that can eject cold plasma has been developed. In this paper, the configuration of this type of plasma jet is illustrated and its discharge characteristics curves are studied with a current and a voltage probe. A thermal couple is used to measure the temperature distribution along the axis of the jet stream. The temperature distribution curve is generated for the He/O2 jet stream at the discharge power of 150 W. This jet can etch the photo-resistant material at an average rate of 100 nm/min on the surface of silicon wafers at a right angle.     

Simulation and Experimental Analysis of Arc Motion Characteristics in Air Circuit Breaker

In this paper, to simulate the arc motion in an air circuit breaker (ACB), a three-dimensional magneto-hydrodynamic (MHD) model is developed, considering the influence of thermal radiation, the change of physical parameters of arc plasma and the nonlinear characteristic of ferromagnetic material. The distributions of pressure, temperature, gas flow and current density of arc plasma in the arc region are calculated. The simulation results show some phenomena which discourage arc interruption, such as back commutation and arc burning at the back of the splitter plate. To verify the simulation model, the arc motion is studied experimentally. The influences of the material and position of the innermost barrier plate are analyzed mainly. It proved that the model developed in this paper can efficiently simulate the arc motion. The results indicate that the insulation barrier plate close to the top of the splitter plate is conducive to the arc splitting, which leads to the signi?cant increase of the arc voltage, so it is better for arc interruption. The research can provide methods and references to the optimization of ACB design.     

Comparison of discharge characteristics and methylene blue degradation through a direct-current excited plasma jet with air and oxygen used as working gases

Through using a direct-current driven plasma jet operated underwater, degradation of methylene blue(MB) is investigated with air and oxygen used as working gases. With a low power voltage,a plasma plume extends from the needle electrode, which is purple in air. It turns pink after it bridges the two electrodes. During the process, oxygen plasma remains white. Discharge operates in a pulsed mode or a continuous one, which depends on the magnitude of power voltage. For the pulsed mode, oxygen discharge has a shorter plume and a higher pulse frequency than air discharge under the same power voltage. For the same current of the continuous mode, both power and gap voltages of oxygen discharge are higher than those of air discharge. Moreover, MB degradation efficiency increases with increasing power voltage or initial concentration of MB solution. Compared with air discharge, oxygen discharge has a higher degradation efficiency with the same power voltage and treatment time. The pulsed oxygen discharge with power voltage of about 6.5 k V has the highest efficiency in degrading MB dye, reaching approximately 85.8% after 10 min treatment. As a comparison, after 10 min treatment in air discharge, the highest degradation efficiency is 63.7%, which appears in the continuous mode at a power voltage of 10.6 kV. Besides, optical spectra from the discharges are also compared for the two types of working gases.     

Numerical investigation on the flow characteristics of a reverse-polarity plasma torch by two-temperature thermal non-equilibrium modelling

A two-temperature(2 T) thermal non-equilibrium model is developed to address the thermal nonequilibrium phenomenon that inevitably exists in the reverse-polarity plasma torch(RPT) and applied to numerically investigate the plasma flow characteristics inside and outside the RPT.Then, a detailed comparison of the results of the 2 T model with those of the local thermal equilibrium(LTE) model is presented. Furthermore, the temperature of the plasma jet generated by a RPT and the RPT's voltage are experimentally measured to compare and validate the result obtained by different models. The differences of the measured excitation temperature and the arc voltage between the 2 T model and experimental measurement are less than 13% and 8%,respectively, in all operating cases, validating the effectiveness of the 2 T model. The LTE model overestimates the velocity and temperature distribution of the RPT and its plasma jet, showing that thermal non-equilibrium phenomena cannot be neglected in the numerical modelling of the RPT. Unlike other common hot cathode plasma torches, the thermal non-equilibrium phenomenon is found even in the arc core of the RPT, due to the strong cooling effect caused by the big gas flow rate.     

Numerical Simulation of Fluid Flow and Heat Transfer in a DC Non-Transferred Arc Plasma Torch Operating Under Laminar and Turbulent Conditions

In this work, a magnetic fluid dynamics (MHD) model is used to simulate the electromagnetic field, heat transfer and fluid flow in a DC non-transferred arc plasma torch under laminar and turbulent conditions. The electric current density, temperature and velocity distributions in the torch are obtained through the coupled iterative calculation about the electromagnetic equations described in a magnetic vector potential format and the modified fluid dynamics equations. The fluid-solid coupled calculation method is applied to guarantee the continuity of the electric current and heat transfer at the interface between the electrodes and fluid. The predicted location of the anodic arc root attachment and the arc voltage of the torch are consistent with corresponding experimental results. Through a specific analysis of the influence of mass flow rates and electric current on the torch outlet parameters, the total thermal efficiency, thermal loss of each part, and the laws of the variation of outlet parameters with the variation of mass flow rates and electric current was obtained. It is found that operation under a laminar condition with a limited area of the anode could increase the total thermal efficiency of the torch.     

Decomposition of Nitrogen Trifluoride Using Low Power Arc Plasma

The low power arc plasma is characterized by extremely high enthalpy and temperature and it is easy to generate and control,and thus thermal decomposition process based on the plasma torch is receiving a great attention for decomposing non-degradable greenhouse gases.In order to elevate the economic feasibility,the efects of input power,waste gas flow rate and additive gases on the destruction and removal efciency(DRE) of NF3 are examined.Specific energy density(SED) deceases as the flow rate increases,and accordingly,the DRE is reduced.The DRE is basically determined by the specific energy density.The highest DRE of NF3 was 97% for the waste gas flow rate of 100 L/min at a low input power level of 2 kW with the help of hydrogen additional gas.The inlet and outlet concentration of NF3 was analyzed using Fourier transform infrared spectroscopy(FT-IR) for DRE of NF3 evaluation.As a result,large amount of NF3 can be efciently decomposed by low power arc plasma systems.     

低能高束流氩离子源的结构及性能

离子源技术是等离子体研究中的一项重要内容,而低能大束流源则是离子源技术研究中的一个重要方向,因为这样的源在离子束刻蚀、离子束溅射镀膜以及荷能粒子与物质相互作用方面都有广泛的应用;本文采用空心阴极空心阳极结构,用热阴极电子发射弧放电驱动并用磁场约束产生等离子体,用曲面发射引出离子束,研制成了氩气放电溅射离子源;研究了灯丝加热电流、弧压对弧流的影响和弧流与工作气体压力对离子束引出的影响规律.离子源的引出电压在0-4.0 kV之间连续可调,最大引出束流为100 mA,束斑面积为φ6.0 cm,以Ti为溅射靶时的最大溅射沉积率为0.45 nm/s,离子源可连续工作160 h.     

阳极结构对直流非转移型等离子体射流特性的影响

本文介绍了自行研制的直流非转移弧等离子体炬的结构和工作原理,研究了不同阳极结构等离子体射流的特性与气体流量、弧功率的关系,以及侧向垂直送气对射流形貌的影响.结果表明,阳极结构对等离子体射流特性的影响较大,弧压随着阳极压缩角的增大而下降,较小压缩角的射流稳定性更好;通道直径较小的等离子体射流刚性更强;不同阳极结构的等离子体炬可以有不同的应用领域.     

Two-dimensional self-consistent numerical simulation of the whole discharge region in an atmospheric argon arc

A 2D self-consistent numerical model of the whole argon-arc discharge region that includes electrodes is developed in this work to facilitate analysis of the physical processes occurring in atmospheric arc plasma. The 2D arc column model contains the ionization and thermal non-equilibrium, which is coupled with a 1D electrode sheath model. The influence of plasma-species diffusion near the electrode region is investigated based on Maxwell–Stefan equations and the generalized Ohm's law. The numerical results of argon free-burning arcs at atmospheric pressure are then investigated. The simulation shows that the plasma is obviously in the state of thermal and ionization equilibrium in the arc core region, while it deviates from thermal and ionization equilibrium in the arc fringe region. The actual electron density decreases rapidly in the near-anode and near-cathode regions due to non-equilibrium ionization, resulting in a large electron number gradient in these regions. The results indicate that electron diffusion has an important role in the near-cathode and near-anode regions. When the anode arc root gradually contracts, it is easy to obtain a positive voltage drop of the anode sheath (I = 50 A), while it remains difficult to acquire a positive anode sheath voltage drop (I = 150 A). The current–voltage characteristics predicted by our model are found to be identical to the experimental values.     

Numerical simulation of low-current vacuumarc jet considering anode evaporation in different axial magnetic fields

As the main source of the vacuum arc plasma, cathode spots (CSs) play an important role on the behaviors of the vacuum arc. Their characteristics are affected by many factors, especially by the magnetic field. In this paper, the characteristics of the plasma jet from a single CS in vacuum arc under external axial magnetic field (AMF) are studied. A multi-species magneto-hydro-dynamic (MHD) model is established to describe the vacuum arc. The anode temperature is calculated by the anode activity model based on the energy flux obtained from the MHD model. The simulation results indicate that the external AMF has a significant effect on the characteristic of the plasma jet. When the external AMF is high enough, a bright spot appears on the anode surface. This is because with a higher AMF, the contraction of the diffused arc becomes more obvious, leading to a higher energy flux to the anode and thus a higher anode temperature. Then more secondary plasma can be generated near the anode, and the brightness of the ‘anode spot’ increases. During this process, the arc appearance gradually changes from a cone to a dumbbell shape. In this condition, the arc is in the diffuse mode. The appearance of the plasma jet calculated in the model is consistent with the experimental results.     

Convection effect on an arc plasma evolution process in a two parallel contact system

A low voltage circuit breaker(LVCB) is an important piece of protection equipment which will switch off the fault current in a power system. The moving contact of a low voltage circuit breaker with a higher rated current consists of two parallel contacts. Therefore, the convection effect on the air arc evolution process in a two parallel contact system is analyzed. A threedimensional(3 D) magneto–hydro–dynamic(MHD) model of arc simulation is built. In this model, the anode consists of two parallel contacts and a bonding conductor. A nonlinear voltage–current density characteristic is employed to represent the near-anode and near-cathode voltage. The current density, arc voltage and currents through every contact are obtained. The influence of convection and conduction on the arc evolution process are quantitatively calculated. The displacements of the arc roots are obtained and the asymmetry of the arc root motion is analyzed. The arc evolution process of a two parallel contact system is preliminarily revealed.     

Numerical simulation and analysis of lithium plasma during low-pressure DC arc discharge

Alkali metal DC arc discharge has the characteristics of easy ionization, low power consumption, high plasma temperature and ionization degree, etc, which can be applied in aerospace vehicles in various ways. In this paper, we calculate the physical property parameters of lithium vapor, one of the major alkali metals, and analyze the discharge characteristics of lithium plasma with the magnetohydrodynamic (MHD) model. The discharge effects between constant current and voltage sources are also compared. It is shown that the lithium plasma of DC arc discharge has relatively high temperature and current density. The peak temperature can reach tens of thousands of K, and the current density reaches 6×10 ⁷ A⁻² . Under the same rated power, the plasma parameters of the constant voltage source discharge are much higher than those of the constant current source discharge, which can be used as the preferred discharge mode for aerospace applications.