Physical properties of a composite film containing sunflower seed meal protein and its application in packaging smoked duck meat

Sunflower seed meal protein (SP) films were prepared using various plasticizers, cross-linking agents, Cloisite Na⁺ or red algae, and their physical properties, such as tensile strength (TS), elongation at break (E), and water vapor permeability (WVP) were determined. The TS, E, and WVP of the SP film containing sucrose and fructose (2:1) as a plasticizer and cinnamaldehyde as a cross-linking agent were 3.05 MPa, 34.42%, and 2.25 × 10⁻⁹ g m/m² s Pa, respectively. The incorporation of Cloisite Na⁺ improved the physical properties of the SP film. The TS of the SP/Cloisite Na⁺ composite film containing 3% Cloisite Na⁺ increased by 2.19 MPa, and the WVP of the composite film decreased by 0.52 × 10⁻⁹ g m/m² s Pa compared to the SP film. The incorporation of red algae also improved the TS of the SP film. The TS of the SP composite film containing 1.2% red algae increased by 3.82 MPa compared to the SP film. In addition, an SP/red algae composite film containing grapefruit seed extract (GSE) was prepared and used in food packaging. After 12 days of storage, the population of Listeria monocytogenes inoculated on smoked duck meats packed with the SP/red algae composite film containing 1.2% GSE decreased by 1.31 log CFU/g compared to the control packaging. Therefore, these results suggest that SP composite films can be prepared by the addition of red algae to the SP film–forming solution and that the SP/red algae composite film containing GSE can be used as an antimicrobial food packaging material.     

Tensile, water vapor barrier and antimicrobial properties of PLA/nanoclay composite films

PLA-based composite films with different types of nanoclays, such as Cloisite Na⁺, Cloisite 30B and Cloisite 20A, were prepared using a solvent casting method and their tensile, water vapor barrier and antimicrobial properties were tested. Tensile strength (TS), elongation at break (E), and water vapor permeability (WVP) of control PLA film were 50.45 ± 0.75 MPa, 3.0 ± 0.1%, and 1.8 × 10⁻¹¹ g m/m² s Pa, respectively. TS and E of nanocomposite films prepared with 5 g of clay/100 g of PLA decreased 10-20% and 11-17%, respectively, depending on the clays used. On the contrary, WVP of the nanocomposite films decreased 6-33% through nanoclay compounding. Among the clay types used, Cloisite 20A was the most effective in improving the water vapor barrier property while sacrificing tensile properties the least. The effect of clay concentration tested using Cloisite 20A showed a significant decrease in TS and WVP, with increases in clay content. Among the PLA/clay composite films tested, only PLA/Cloisite 30B composite film showed a bacteriostatic function against Listeria monocytogenes.     

Preparation and characterization of agar/clay nanocomposite films: the effect of clay type

Abstract: Agar‐based nanocomposite films with different types of nanoclays, such as Cloisite Na⁺, Cloisite 30B, and Cloisite 20A, were prepared using a solvent casting method, and their tensile, water vapor barrier, and antimicrobial properties were tested. Tensile strength (TS), elongation at break (E), and water vapor permeability (WVP) of control agar film were 29.7 ± 1.7 MPa, 45.3 ± 9.6%, and (2.22 ± 0.19) × 10^?9 g·m/m²·s·Pa, respectively. All the film properties tested, including transmittance, tensile properties, WVP, and X‐ray diffraction patterns, indicated that Cloisite Na⁺ was the most compatible with agar matrix. TS of the nanocomposite films prepared with 5% Cloisite Na⁺ increased by 18%, while WVP of the nanocomposite films decreased by 24% through nanoclay compounding. Among the agar/clay nanocomposite films tested, only agar/Cloisite 30B nanocomposite film showed a bacteriostatic function against Listeria monocytogenes.     

Mechanical and water vapor barrier properties of extruded and heat-pressed gelatin films

Gelatin-based edible films were produced by extruding hot melt of gelatin-based resins through a die with slot orifice and followed by heat-pressed method. The resins were plasticized with glycerol, sorbitol and the mixture of glycerol and sorbitol (MGS). The effect of type of plasticizer on extruded and heat-pressed (EHP) film-forming capacity was studied, and the mechanical and water barrier properties of resulting EHP gelatin films were compared with those of gelatin films prepared by solution casting method. Stretchable films were formed when glycerol or MGS were used as plasticizer, whereas resins plasticized with sorbitol were extruded in non-stretchable sheets. Glycerol plasticized gelatin film showed the highest flexibility and transparency among the EHP films tested. Tensile strength (TS), elongation (E) and water vapor permeability (WVP) of glycerol plasticized EHP gelatin films were 17.3 MPa, 215.9% and 2.46 ng m/m² s Pa, respectively, and EHP gelatin films had higher E values, lower TS values and higher WVP values compared to the glycerol plasticized cast gelatin films.     

Effects of nano‐clay type and content on the physical properties of sesame seed meal protein composite films

Sesame seed meal protein (SSMP)/nano‐clay composite films were prepared, and the physical properties of the films were determined. The SSMP film was prepared with 5 g of SSMP and 2 g of glycerol in 100 mL of film‐forming solution, and the tensile strength (TS), elongation (E) and water vapour permeability (WVP) of the SSMP film were 2.51 MP, 21.84% and 3.23 × 10^?9 g m m^?2s^?1 Pa^?1, respectively. Two types of nano‐clays were incorporated to enhance the physical properties of the SSMP film. The TSs of the SSMP film with 5% Cloisite Na⁺ and 7% Cloisite 10A were 6.32 and 5.76 MPa, respectively, and the WVPs of the SSMP nanocomposite films were 2.04 × 10^?9 g m m^?2s^?1 Pa^?1 compared with the SSMP film without nano‐clay, which was 3.23 × 10^?9 g m m^?2s^?1 Pa^?1. Therefore, these results indicate that the SSMP nanocomposite film can be applied in food packaging.     

Properties of triticale flour protein based films

Triticale flour proteins based films were developed. Solubility in water, water vapor permeability (WVP), and mechanical properties of triticale films are presented. The effects of thermal treatments and glycerol concentration were also evaluated. WVP values were in the range 0.10-4.22 × 10⁻¹⁰ g m⁻¹ s⁻¹ Pa⁻¹. Tensile strength (TS) and percentage of elongation (%E) were in the range 2.9-0.20 MPa and 250-110% respectively. Total soluble matter (TSM), WVP, and %E decreased with the increase in the curing temperature. More plasticized films presented greater TSM, WVP, %E and lower values of TS. At a giving temperature (T) and glycerol concentration, an increase in relative humidity (RH) resulted in higher values of TSM, WVP, %E and lower TS values. It was observed that in films with the same treatments and conditioning, WVP increased with the increase in measurement temperature. Triticale proteins showed suitable film-forming capacity for the formulation of biodegradable films.     

Water barrier and physical properties of starch/decolorized hsian-tsao leaf gum films: Impact of surfactant lamination

The moisture barrier and physical properties of bilayer films prepared by lamination of starch/decolorized hsian-tsao leaf gum (dHG) and surfactant layers were investigated. It was found that the water vapor permeability (WVP) of tapioca starch/dHG film (1.31 × 10^?10 g/m s Pa) pronouncedly decreased by the aid of a surfactant layer lamination (1.36–5.25 × 10^?12 g/m s Pa). The WVP of bilayer film increased with increasing the concentration of starch/dHG in the surfactant layer, but was not significantly influenced when it was thickened. The sorption isotherms of both monolayer and bilayer films made from starch/dHG showed typical behavior of water-vapor-sensitive hydrophilic biopolymers. However, the equilibrium moisture content of the monolayer film was significantly higher than that of bilayer films when water activity (a_w) reaches 0.33. Both the tensile and puncture force of starch/dHG films did not vary significantly by laminating a surfactant layer, indicating the mechanical strength of surfactant layer is relatively weak, and this surfactant layer mainly served as a barrier for moisture. When compared to emulsion-based starch/dHG films with surfactant, the surfactant laminated starch/dHG films showed higher water barrier property, mechanical strength, and transparency.     

Effect of some factors and pretreatment on the properties of porcine plasma protein-based films

The properties of porcine plasma protein-based films as influenced by some factors and pretreatment were studied. Both protein concentrations (20 and 30 g L⁻¹) and glycerol contents (50, 60 and 70 g/100 g protein) had the impact on film properties. Film prepared from film-forming solution (FFS) containing protein (30 g L⁻¹) and glycerol (60 g/100 g protein) possessed the highest tensile strength (TS) (2.48 MPa), while that containing protein (30 g L⁻¹) and glycerol (70 g/100 g protein) exhibited the greatest elongation at break (EAB) (18.33%). Protein and glycerol contents affected water vapor permeability (WVP) and transparency of the resulting films. No differences in protein solubility were found among all films (p > 0.05). Pretreatment of FFS by adjusting pH (2-11) and heating at different temperatures (40, 55 and 70 °C) on the properties of the resulting films was investigated. TS and EAB became higher but WVP decreased with decreasing or increasing pH value of FFS. Heat treatment of FFS with pH 3 and 10 had no impact on TS of the resulting film (p > 0.05). On the other hand, EAB and WVP increased with increasing temperature of FFS at both pHs (p < 0.05).     

Migration analysis,antioxidant, and mechanical characterization of polypropylene-based active food packaging films loaded with BHA,BHT, and TBHQ

Polypropylene (PP) based active composite films were prepared by adding butylated hydroxy anisole (BHA), butylated hydroxytoluene (BHT), and tertiary butylated hydroquinone (TBHQ) antioxidants using the extrusion molding process. All concentrations of BHT, 2% to 3% BHA, and 3% TBHQ significantly increased the tensile strength (TS) of the composite films compared with control films. Increasing antioxidant concentration decreased TS values for BHT films, whereas an opposite trend was observed for BHA and TBHQ films. BHA at < 2%, BHT at > 2%, and TBHQ at all added concentrations significantly reduced elongation at break (E_b) of the composite films compared to control films. Water vapor permeability (WVP) of 1% BHT film was not significantly different from control. However, other antioxidants especially at increased concentrations significantly increased WVP values. TBHQ films with 300% to 662% increase had the highest WVP and BHT films with 5% to 81% increase had the lowest WVP among composite films. All three antioxidants had a negative effect on the transparency of the films; however the effect of BHA at higher concentrations was greater. The antioxidants did not change the color attributes of the films. Films containing all antioxidants showed 2,2-diphenyl-1-picrylhydrazyl radical-scavenging activity, which increased with increase in their concentration, especially for those containing 3 wt.% BHT and TBHQ. Overall, incorporating BHA and BHT into a PP matrix improved mechanical, barrier, antioxidant properties, and film appearance and consequently were proposed for the development of antioxidant active PP films. TBHQ film is not recommended for food packaging because of its weak mechanical properties (lower E_b and TS values, higher WVP, and greater migration).     

Physical and antimicrobial properties of Gelidium corneum/nano-clay composite film containing grapefruit seed extract or thymol

To improve the physical properties of Gelidium corneum (GC) film, Cloisite Na⁺ and 30B were incorporated into the preparation of the film. X-ray diffraction patterns of the films indicated that a degree of exfoliation and intercalation are formed depending on the type of nano-clays and its concentration and the film structure affects the physical properties of the GC/nano-composite films. Tensile strength (TS) of the GC film was increased by the addition of nano-clays. GC film had a TS of 19.59 MPa for the control, while the GC film having 3% Cloisite Na⁺ or 30B had TS of 27.37 and 26.40 MPa, respectively. Elongation at break and water vapor permeability were also improved by the addition of 3% nano-clays. The physical properties of the film were not improved by the addition of GSE or thymol, but the additions did inhibit the growth of Escherichia coli O157:H7 and Listeria monocytogenes. The results suggest that the nano-composite films containing GSE or thymol may extend the shelf life of food.     

Development of bioactive edible film from turmeric dye solvent extraction residue

We developed and characterized turmeric flour films using the turmeric dye solvent extraction residue. We evaluated how the heating temperature and pH affected film properties using a 2² central composite design. Multi-response analysis furnished the film formulation that offered larger resistance to break, as well as lower water solubility, WVP, and opacity. The heating temperature and pH affected the mechanical properties, solubility, moisture content, WVP, and opacity of the resulting film. High heating temperature promoted more interactions between the polymers present in the turmeric flour (starch, protein, lipid, and fiber), affording a more resistant polymeric structure with lower WVP, moisture content, and opacity. Higher pH values also favored a more mechanically resistant and dense matrix with lower water solubility and WVP. The optimized conditions were: T = 86.7 °C and pH = 8.5. The films produced under these conditions displayed high mechanical strength (18 MPa), low solubility (36%), and low WVP (0.167 g mm h⁻¹ m⁻² kPa⁻¹). However, because these films contained lignocellulosic fibers, they presented low elongation at break (1.8%), which elicited a non-continuous structure. HPLC and DPPH assays showed that the turmeric dye solvent extraction residue can be a promising source to develop films with antioxidant activity.     

Effects of nanoclay type on the physical and antimicrobial properties of PVOH-based nanocomposite films

Polyvinyl alcohols-based nanocomposite films with four types of montmorillonite (MMT) nanoclay, including 18-amino stearic acid (I.24TL), methyl, bis hydroxyethyl, octadecyl ammonium (I.34TCN), di-methyl, di-hydrogenated tallow ammonium/siloxane (I.44PSS) organically modified MMT and a natural MMT (Na⁺-MMT) were fabricated by a solution-intercalation, film-casting method, and effects of the nanoclays were evaluated on physical properties, including transmittance, tensile strength (TS), elongation at break (E), water solubility (WS), swelling ratio (SR), water vapor uptake ratio (WVUR), and water vapor permeability (WVP), as well as antimicrobial activity of the polyvinyl alcohols-based films. Transmittance, WS, SR, WVUR, WVP of the nanocomposite films were significantly reduced by nano-composition compared to a pure polyvinyl alcohols film. The WVP decreased by 11.8–20.7%, and WS, SR and WVUR decreased by 19.9–41.8%, 9.1–26.4%, and 4.8–12.8%, respectively. The extent of changes was dependent on nanoclay type. X-ray diffraction patterns revealed that intercalation was formed in nanocomposite films. Overall among all the tested nanoclays, Na⁺-MMT showed more impact on physical properties of polyvinyl alcohols films, and the polyvinyl alcohols film compounded with quaternary ammonium group displayed remarkable antimicrobial activity against Gram-positive bacteria.     

Effects of glycerol,sorbitol, xylitol and fructose plasticisers on mechanical and moisture barrier properties of pullulan–alginate–carboxymethylcellulose blend films

The effects of glycerol, sorbitol, xylitol and fructose plasticisers on water sorption, mechanical properties, water vapour permeability (WVP) and microstructure of pullulan–alginate–carboxymethycellulose (PAC) blend films were investigated. At low plasticiser concentrations (below 7% w/w dry basis), antiplasticisation effect was observed, causing an increase in tensile strength (TS) but a decrease in the equilibrium moisture content. As glycerol concentration increased from 0% to 7%, TS increased from 68.1 to 69.6 MPa, whereas equilibrium moisture contents at 0.84 a_w decreased from 0.37 to 0.3 g H₂O g^?1 dry basis. At higher plasticiser concentrations (14–25% w/w), an opposite trend was observed on the PAC films, resulting in the reduction of TS and elevation of moisture content. Among the four plasticisers tested, the fructose‐plasticised films were the most brittle, showing the highest TS, but had the lowest elongation at break (EAB), WVP and equilibrium moisture content values than films plasticised with other polyols. On the other hand, glycerol resulted in the most flexible film structure, exhibiting opposite materials' properties as compared with the fructose‐plasticised films. For instance, at 25% (w/w) plasticiser concentration, EAB and WVP values of fructose‐plasticised films were 33.5% and 3.48 × 10^?6 g m Pa^?1 h^?1 m^?2, which were significantly lower than that of glycerol‐plasticised films (58.6% and 4.86 × 10^?6 g m Pa^?1 h^?1 m^?2, respectively). Scanning electron microscopy showed that the plasticised PCA films were less homogeneous and more porous than the unplasticised counterparts, indicating that plasticisers had an effect on the microstructural morphology of the film matrix.     

Development and characterization of a novel biodegradable edible film obtained from psyllium seed (Plantago ovata Forsk)

In this study, the physical, thermal and mechanical properties of a novel edible film based on psyllium hydrocolloid (PH) were investigated. PH films were prepared by incorporation of three levels of glycerol (15%, 25%, and 35% w/w). As glycerol concentration increased, water vapor permeability (WVP), percent of elongation (E%) and water solubility of PH films increased whilst, tensile strength (TS), surface hydrophobicity and glass transition point (T_g) decreased significantly. At the level of 15% (W/W) of glycerol, PH films showed the lowest WVP values (1.16 × 10⁻¹⁰ g H₂O m⁻² s⁻¹ MPa⁻¹), E% (24.57%) and water solubility (47.69%) and the highest values for TS (14.31 MPa), water contact angle (84.47°) and T_g (175.2 °C). By increasing glycerol concentration, PH films became slightly greenish and yellowish in color but still transparent in appearance. This study revealed that the psyllium hydrocolloid had a good potential to be used in producing edible films with interesting specifications.     

Properties of low methoxyl pectin‐carboxymethyl cellulose based on montmorillonite nanocomposite films

In this study, the low methoxyl pectin‐carboxymethyl cellulose‐based montmorillonite (LMP‐CMC‐MMT, LCM) nanocomposite films with nine ratios of LMP:CMC (from 10:0 to 0:10) and different MMT contents (1–8 wt%) were prepared. The mechanical properties, colour, opacity and water vapour permeability (WVP) of composite films were investigated. The maximum of tensile strength (TS) of composite films was 39.85 ± 2.51 MPa at LMP:CMC ratio of 4:6 and 4 wt% MMT (LCM47), which indicated the formation of hydrogen bonds between MMT and LMP‐CMC. The reduction of WVP of the LCM47 composite film was 333% of that of the CMC film due to the tortuous path caused by MMT incorporation. LCM composite films had the higher b*‐ and ΔE*‐values and lower L*‐values in comparison with LMP‐CMC (LC) composite films. The LCM composite films showed a decrease in transparency as MMT content increased.     

Heat Curing of Soy Protein Films at Selected Temperatures and Pressures

Vacuum and temperature effects on moisture content, water vapor permeability (WVP), color (L, a, b, and ΔE), tensile strength (TS), elongation (E), and total soluble matter (TSM) of soy protein isolate (SPI) films were examined. SPI films were cured at 60, 72.5, or 85 °C and at 101.3, 81.32, or 61.32 kPa for 24 h. As a result of heat-curing moisture content, WVP, E, and TSM decreased, and total color difference and TS increased. Pressure, individually and interactively with temperature, significantly affected film moisture content, TS, and TSM.     

Effects of various plasticizers and nanoclays on the mechanical properties of red algae film

To manufacture red algae (RA) film, we used various plasticizers such as glycerol, sorbitol, sucrose, fructose, and polypropylene glycol (PPG), and then determined the mechanical properties of the RA films. The tensile strength (TS), elongation at break (E), and water vapor permeability (WVP) of the films containing various plasticizers ranged between 0.43 to 9.10 MPa, 10.93% to 47.17%, and 1.28 to 1.42 ng m/m2sPa, respectively. RA films containing fructose as a plasticizer had the best mechanical properties of all the films evaluated. Incorporation of nanoclay (Cloisite Na+ and 30B) improved the mechanical properties of the films. RA film with 3% Cloisite Na+ had a TS of 10.89, while RA film with 30B had a TS of 10.85 MPa; these films also had better E and WVP values than the other RA films evaluated. These results suggest that RA/nanoclay composite films are suitable for use as food packaging materials. PRACTICAL APPLICATION: Edible RE/nanoclay composite films prepared in the present investigation can be applied in food packaging.     

Physical and mechanical properties of water resistant sodium alginate films

Properties of sodium alginate films were modified using two different methods of CaCl₂ treatment, i.e. the direct addition of CaCl₂ into film making solution (mixing films) and the immersion of alginate films into CaCl₂ solutions (immersion films), and their treatment effects on tensile strength (TS), percentage elongation at break (E), water vapor permeability (WVP), and water solubility (WS) of the films were investigated. TS and E of the mixing films were not changed considerably, but those of the immersion films changed considerably with significant (P<0.05) increase in TS and decrease in E. WVP of the immersion films decreased significantly (P<0.05), but that of the mixing films did not decreased. Water resistance measured by WS was not improved with the mixing films, but the alginate films became water resistant when they treated by immersing in higher than 2 g/100 ml CaCl₂ solutions. Water adsorption by the films also decreased in the immersion films. Swelling ratio (SR) of the immersion film decreased with temperature without affecting WS of the films.     

Effects of lipids on mechanical and moisture barrier properties of edible gellan film

Beeswax or a 1:1 blend of stearic–palmitic acids (S–P) were incorporated into gellan films through emulsification to form gellan/lipid composite films. The films, containing 0–25% lipid (dry film basis) were examined for mechanical properties, water vapor permeability (WVP) and opacity. Addition of the lipids to gellan films significantly improved the WVP (P<0.05), but lowered the mechanical properties and caused the films to become opaque. Beeswax was more effective than S–P acids in reducing the WVP, and films with beeswax showed better mechanical properties overall than those with S–P acids. The tensile properties of gellan films containing 14.3% beeswax were evaluated as a function of water activity (a_w) of the film. Increasing the a_w decreased the tensile strength (TS) and elastic modulus but tensile elongation was not affected. The extent of the decreases in TS for the composite film was less pronounced than that for a similar film without lipids, suggesting that lipids help to alleviate moisture sensitivity of gellan films.     

Physical properties of a barley protein/nano‐clay composite film containing grapefruit seed extract and antimicrobial benefits for packaging of Agaricus bisporus

Barley protein (BP) was extracted from barley flour, and a BP film was prepared. To improve the physical properties of the BP film, nano‐clay was incorporated. Among the films prepared, the composite film containing 4% BP/1% Cloisite Na⁺ had the best physical property. The composite film containing grapefruit seed extract (GSE) was prepared and used as a packaging film for the button mushroom. Packing of the mushroom with this film inhibited microbial growth during storage. After 7 days of storage, packaging of mushrooms with the film containing 0.7% GSE reduced the populations of total aerobic bacteria and yeast and moulds by 0.95 and 0.58 log CFU/g, respectively, compared with the control. These results suggest that the BP/Cloisite Na⁺ film containing GSE can be used as an environment‐friendly packaging for maintaining mushroom quality during storage.