共查询到20条相似文献,搜索用时 171 毫秒
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为研究根部圆角滚压强化处理后高精度螺栓的疲劳失效特征,开展根部圆角滚压强化的高精度钛合金螺栓疲劳失效断口的检测与研究。分析螺栓根部圆角滚压强化工艺的特点;对比螺栓滚压表面处理工艺对螺栓疲劳断裂的影响,对高精度螺栓疲劳试验后的外观和断口进行宏观形貌和微观显微特征研究;探讨涂铝钛合金螺栓的裂纹源特征。研究结果表明:根部圆角滚压螺栓的疲劳断裂断口呈现显著的韧性断裂特征;涂铝、喷丸或抛光处理能够增强其断口的等轴韧窝特征,证实了以韧性断裂为主的断裂机理,同时研究发现了铝涂层的界面剥离特征。 相似文献
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活塞杆镀铬层的气密性质量问题,是航空企业飞机零件加工长期存在的问题.采用滚压器对活塞杆零件表面进行滚压加工是提高零件气密性和生产效率的最经济的手段.详细介绍了滚压加工的机理、装置、加工方法、工艺参数及其试验.试验证明,滚压达到了提高零件气密性和生产效率的目的. 相似文献
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Y. C. Lin S. W. Wang H.-Y. Lai 《The International Journal of Advanced Manufacturing Technology》2004,23(9-10):666-671
This investigation examines burnishing using a microscopic perspective and elucidates the mechanism of surface roughness improvement by asperity deformation. This study uses tribology theory to propose a burnishing factor L b to explain why the same burnishing result can be obtained in different burnishing conditions. The burnishing factor was determined by appropriate experiments, and the results demonstrated that a quadric curve relationship exists between surface roughness and burnishing factor and is analogous to the Stribeck curve in lubrication regimes. 相似文献
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Machining of critical components such as turbine compressor and pump parts is required to generate compressive residual stress on the surface layer in order to obtain high fatigue life. As an effective method to generate and improve the compressive residual stress of machined parts, burnishing has been widely used in industry. Despite its importance, few studies have investigated the mechanism of burnishing on surface residual stress. In this paper, the interference effects due to nearby burnishing points were revealed and investigated in the context of an elastic burnishing tool. The interference effects during the burnishing process help to enhance the compressive residual stress and improve the distribution of compressive residual stress on the burnished surface layer. In order to analyze the mechanism behind the interference effect more clearly, a 2D finite element model of the burnishing process was developed. It was found that the interference effect exists and becomes stronger as the feed rate is decreased. Small feed rates show a more apparent effect on the enhancement of interference effects. The results indicate that the interference effect of the workpiece surface is mainly created by the influence of the preceding burnishing points on the future burnished surface. 相似文献
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The purpose of this paper is to understand the generation mechanism and to propose an analytical model of a unique regenerative chatter with the burnishing process in wiper-turning operations. The authors have found a unique chatter when using wiper inserts, which cannot be explained by the existing chatter theory found in the literature. The authors believe that this occurs because of the burnishing process of the wiper insert, which is the only difference from ordinary turning. At first, the burnishing process, which accompanies wiper inserts, is explained, and the turning operation with this process and the well-known regenerative effect in the cutting process is discussed. Then, the stability of the turning process with the regenerative effects in the cutting and burnishing processes are investigated, and an analytical model is proposed to evaluate the critical stability. Finally, the stability analysis of this unique chatter is conducted, and its generation mechanism and characteristics are examined clearly. 相似文献
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In this paper, the predicted generation mechanism, chatter stability, and characteristics of the unique regenerative chatter with the burnishing process in wiper-turning operations are verified experimentally. It was found in the first part of the paper that the vibration regenerates in the burnishing process by the wiper part of the insert causing a novel type of chatter. In this second part, this chatter phenomenon is investigated in an experimental manner to verify its mechanism. The specific burnishing force, which is a gain factor characterizing the burnishing process, is determined by the Hertzian contact law. In addition, the specific cutting force is measured by a cutting test, the compliance of the flexible structure is measured by a hammering test, and the residual compliance is measured by a static indentation test. Then, experiments are conducted where the tilt angle and the feed rate are varied to find the critical stability. The conducted chatter experiments prove that the predicted generation mechanism, critical stability, and characteristics are true. 相似文献
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金属材料超声表面强化技术的研究与应用进展 总被引:13,自引:1,他引:12
简要回顾几种传统的表面机械强化技术及其特点。对近年来得到迅速发展和应用的金属材料超声表面强化技术进行介绍和评述。这包括超声冲击处理技术、超声喷丸强化技术和超声深滚强化与滚光技术。介绍以上几种技术在国内外的研发和应用的历史和现状,对比几种技术在不同应用中的特点与限制,并与传统的表面机械强化技术进行比较。展望金属材料超声表面强化技术的发展与应用前景。在总结归纳的基础上,从强化机理、强化工艺、工程应用和技术规范等方面提出金属材料超声表面强化技术的研究和应用发展建议。为相关技术领域的研究机构、研究人员和工程应用单位提供有关金属材料超声表面强化的较为全面的信息。 相似文献
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Developing and investigating of elastic ball burnishing tool 总被引:1,自引:0,他引:1
Tareq A. Abu Shreehah 《The International Journal of Advanced Manufacturing Technology》2008,36(3-4):270-279
Burnishing, a plastic deformation process, is becoming more popular in satisfying the increasing demands of machine component
performance and reliability. Thus, investigating the burnishing parameters in order to improve the product quality is especially
crucial. The objective of this research is to evaluate the effect of different burnishing conditions on surface microhardness,
surface roughness, and form accuracy. Orthogonal central composite experiment design was used to select the input parameters
making them into the right order. Optimum burnishing parameters were established to minimize roughness and/or maximize surface
hardening. Emperical formulas were developed to predict the surface microhardness and roughness of leaded brass obtained by
burnishing under lubricated conditions. 相似文献
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Surface treatment is an important aspect of all manufacturing processes to impart specific physical, mechanical and tribological properties. Burnishing process is a post-machining operation in which the surface irregularities of the workpiece are compressed by the application of a ball or roller. In the present study, simple and inexpensive burnishing tools, with interchangeable adapter for ball and roller were designed and fabricated. Ball burnishing processes were carried out on aluminium 6061 under different parameters and different burnishing orientations to investigate the role of burnishing speed, burnishing force and burnishing tool dimension on the surface qualities and tribological properties. The results showed that burnishing speed of 330 rpm and burnishing force of 160 N produce optimum results. Meanwhile, a decrease in the burnishing ball diameter leads to a considerable improvement in the surface roughness up to 75%. On the other hand, parallel burnishing orientation exhibits lower friction coefficient compared to cross-burnishing orientation. Furthermore, ball burnishing process is capable of improving friction coefficient by 48% reduction and weight loss by 60-80% reduction of burnished surface of aluminium 6061. These findings are further supplemented by the surface features as seen in SEM photomicrographs. 相似文献
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Surface treatment is an important aspect of all manufacturing processes to impart specific physical, mechanical and tribological properties. Burnishing process is a post-machining operation in which the surface of the workpiece is compressed by the application of a ball or roller to produce a smooth and work-hardened surface by plastic deformation of surface irregularities. In the present study, simple and inexpensive burnishing tools, with interchangeable adapter for ball and roller were designed and fabricated to meet the requirements of the present study. Then, ball burnishing processes were carried out on aluminium 6061 under different parameters and different burnishing orientations to investigate the role of burnishing speed, burnishing force and burnishing tool dimension on the surface qualities and tribological properties. The results showed that burnishing speed of 330 rpm and burnishing force of 160 N produce optimum results. Meanwhile, a decrease in the burnishing ball diameter leads to a considerable improvement in the surface roughness up to 75%. On the other hand, parallel burnishing orientation exhibits lower friction coefficient compared to cross burnishing orientation. Furthermore, ball burnishing process is capable of improving friction coefficient by 48% reduction and weight loss by 60–80% reduction of burnished surface of Aluminum 6061. These findings are further supplemented by the surface features as seen in SEM photomicrographs. 相似文献
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《机械工程学报(英文版)》2019,32(6)
Ball burnishing is a plastic deformation process used as a surface smoothing and surface improvement finishing treatment after turning or milling processes. This process changes the surface stereometrics of the previously machining surface. Burnishing with hydrostatic tools can be easily and effectively used on both conventional and Computer Numeric Control(CNC) machines. The existing research of the burnishing process mainly focuses on the functional surface characterization, for example, surface roughness, wear resistance, surface layer hardness, etc. There is a lack of references reporting a detailed analysis of 3D parameters calculation with a mathematical model to evaluate the results of the ball burnishing. This paper presents the effect of ball burnishing process parameters with hydrostatic tools on the resulting surface structure geometry. The surface topography parameters were calculated using the Taly Map software. Studies were conducted based on Hartley's static, determined plan. Such a plan can be built on a hypersphere or hypercube. In this work, a hypercube was used. In the case of Hartley's plan makes it possible to define the regression equation in the form of a polynomial of the second degree. The input process parameters considered in this study include the burnishing rate, applied pressure, and line-to-line pitch. The significant influence of these parameters was confirmed and described as a mathematical power model. The results also showed a positive effect of hydrostatic burnishing on the roughness and geometric structure of the surface. 相似文献
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T. A. El-Taweel M. H. El-Axir 《The International Journal of Advanced Manufacturing Technology》2009,41(3-4):301-310
In the present study, the analysis and optimization of the ball burnishing process has been studied. The Taguchi technique is employed to identify the effect of burnishing parameters, i.e., burnishing speed, burnishing feed, burnishing force and number of passes, on surface roughness, surface micro-hardness, improvement ratio of surface roughness, and improvement ratio of surface micro-hardness. Taguchi tools such as analysis of variance (ANOVA), signal-to-noise (S/N) ratio and additive model have been used to analyse, obtain the significant parameters and evaluate the optimum combination levels of ball burnishing process parameters. The analysis of results shows that the burnishing force with a contribution percent of 39.87% for surface roughness and 42.85% for surface micro-hardness had the dominant effect on both surface roughness and micro-hardness followed by burnishing feed, burnishing speed and then by number of passes. 相似文献