炼油生产调度研究现状与挑战

调度作为计划层和执行层的纽带,是智能型工厂的主要组成部分.对此,从炼油生产装置调度的角度,对炼油调度问题进行综述与分析.首先对炼油生产调度建模问题的研究现状进行阐述,介绍目前该领域建模方面考虑的因素;其次,对炼油生产调度的各种优化方法进行总结综述;最后,结合目前的信息技术和智能制造的发展趋势,分析炼油生产调度所面临的挑战和未来的研究方向.     

Decomposition of first-order hybrid Petri nets for hierarchical control of manufacturing systems

Although hybrid Petri net (HPN) is a popular formalism in modelling hybrid production systems, the HPN model of large scale systems gets substantially complicated for analysis and control due to large dimensionality of such systems. To overcome this problem, a typical approach is to decompose the net into subnets and then control the plant through hierarchical or decentralized structures. Although this concept has been widely discussed in the literature for discrete PNs, there is a lack of research for HPNs. In this paper, a new method of decomposition of first-order hybrid Petri nets (FOHPNs) is proposed first and then the hierarchical control of the subnets through a coordinator is introduced. The advantage of using the proposed approach is validated by an existing example. A sugar milling case study is analysed by using a decomposed FOHPN model and the optimization results are compared against the results of the approaches presented in other papers. Simulation results show not only an improvement in production rate, but also show the ability to control the plant online. In addition, by using the hierarchical control structure for an FOHPN model, it is possible to reduce the cost of communication links, improve the reliability of the system, maintain the plant locally, and partially redesign the system.     

Role of Co in formation of Ni-Ti clusters in maraging stainless steel

The effect of Co addition on the formation of Ni-Ti clusters in maraging stainless steel was studied by three dimensional atom probe (3DAP) and first-principles calculation. The cluster analysis based on the maximum separation approach showed an increase in size but a decrease in density of Ni-Ti clusters with increasing the Co content. The first-principles calculation indicated weaker Co-Ni (Co-Ti) interactions than Co-Ti (Fe-Ti) interactions, which should be the essential reason for the change of distribution characteristics of Ni-Ti clusters in bcc Fe caused by Co addition.     

网络化制造中基于STEP-NC的编程方法

STEP-NC是由欧美提出的新的数控接口标准，目的是取代旧的数控标准ISO6983。本文首先分析了STEP-NC的两种应用标准：ISO14649（ARM）和STEPAP238（AIM），并且分析了Part21和Part28的应用领域及Part21文件格式和其中的信息产生方法。然後介绍了ST-Developer环境下ROSEC＋＋颠库编程接口及其应用程序的早、晚编联方式，并且以此为基础设计了整个程序的编程流程，重点介绍了工艺规划设计。最后给出了在C＋＋编程环境下利用ROSE库函数写入形成STEP AP238文件的方法。     

反向凝固法生产H90-钢-H90复合带

研究H90-钢-H90反向凝固复合过程中复合层厚度的变化规律以及复合带的组织和性能，探讨界面结合机理。结果表明：随着浸渍时间的增加，复合层的厚度变化经历了凝固生长、平衡相持和回熔3个阶段，钢带的预热温度越低，获得的最大复合层厚度越厚；H90复合层的组织为等轴晶粒，复合界面处Cu和Fe发生了扩散，而Zn未发生明显扩散，扩散层较薄，约为4μm；复合带的界面结合牢固；不同复合层厚度的复合带，其力学性能略有差异，但均达到GB5213——85所规定的F级深冲钢板的力学性能要求。     

Photocatalytic evolution of hydrogen over mesoporous TiO2 supported NiO photocatalyst prepared by single-step sol–gel process with surfactant template

Photocatalytic activity of mesoporous titania supported nickel oxide photocatalyst synthesized by single-step sol–gel (SSSG) process combined with surfactant-assisted template method was investigated for hydrogen evolution from an aqueous methanol solution, in comparison with one prepared by conventional incipient wetness impregnation (IWI) method. In single-step sol–gel process, nickel precursor was introduced into the titania sol prepared with the aid of a surfactant template behaving as pore-controlling agent to attain meso-scaled pore. The single-step sol–gel photocatalyst was experimentally found to enhance the photocatalytic evolution of hydrogen rather than the impregnated one. The optimum level of nickel loading in photocatalytic activity test for single-step sol–gel method was slightly higher than that for incipient wetness impregnation method. Characterization results demonstrated the significant modification of physical characteristics of the single-step sol–gel photocatalyst, anticipated to relating to the observation of higher photocatalytic hydrogen evolution activity.     

Formation of γ-LiAlO2 nano-network in an Al-based metal matrix composite

We report the synthesis of a nanostructured γ-LiAlO₂ network in an Al-based metal matrix composite (MMC) by arc-melting a powder compact of Al–15 wt.%Li₂O. During synthesis, chemical reactions between Al and Li₂O occurred, and a two-phase Al-γ-LiAlO₂ MMC was produced. The γ-LiAlO₂ was in the form of nano-network extended evenly in the Al matrix. The apparent density and Vickers' hardness number of the MMC were determined to be 2.31 gcm^− 3 and 143, respectively, and having a relative density of 0.87. The MMC was made nano-porous by etching away Al with a 2 M NaOH solution. The sizes of pores were about 150 nm and the width of the branches in the γ-LiAlO₂ network was about 90 nm. Atomic force microscopy revealed that the branches were composed of fine grains of 50 nm in diameter. Microstructure of the network was not altered even after prolonged etching, and this suggested that γ-LiAlO₂ was chemically inert to NaOH corrosion. Specific surface area of the γ-LiAlO₂ nano-network was measured to be 79 m²/g, and its porosity was determined to be 43.7%.     

Integration of batching and scheduling for hot rolling production in the steel industry

This paper investigates the hot rolling production scheduling problem in the steel industry and proposes a new mixed integer programming model for this problem based on the monolithic modeling strategy that integrates batching and scheduling. Using this strategy, the new model can simultaneously schedule multiple turns and simultaneously determine the production timetable of these turns in a global optimal view. A long-term tabu search heuristic using frequency-based memory is developed to obtain near-optimal solutions for this problem. Three kinds of speed-up strategies are developed to accelerate the search procedure of the proposed tabu search. A practical scheduling system combining the proposed mathematical model and the tabu search heuristic has been developed and tested on instances collected from practical production data. The experimental results show that the proposed mathematical model and the tabu search heuristic outperform both the current manual scheduling method and the traditional serial method.     

Disposal of Waste Plastics With Traditional Coking Process

A new technology for treating waste plastics （WP） by traditional coking process was introduced. With a thermo-balance and a 10 g atmospheric fixed bed reactor, the thermo-gravimetric behavior and product were studied during co-coking of WP with blended coal. And then, using a coke-oven with capacity of 200 kg, the characteristics of products were assessed. The results showed that there is an overlapping temperature range （200-550℃ ） of decomposition between WP and blended coal, and the pyrolysis synergism index η and synergism strength β proposed could evaluate the synergism between them. 1% of added WP results in the maximum synergism in all series experiments. The increase of added WP decreases the synergism. Tar yield in co-coking is increased with the decrease of water yield for synergism. Moreover, it was also found that the quality indexes of coke, such as M10, M40, CRI and CSR, are degraded with the increase of WP until 4%, though the quality of tar and gas is optimized for WP addition.