粉末冶金自润滑止推板的研究和应用

采用粉末冶金技术制备出车辆发动机涡轮增压器用自润滑止推板,研究了材料的基体强化、组织结构和摩擦磨损特性,分析了装机台架综合考核数据,并且与国际上同类产品进行比较,结果表明:该材料综合性能优于国际上同类产品,现已投入工业化生产和批量使用。     

γ—TiAl增压涡轮熔模铸造过程数值模拟研究

根据熔模型壳离心浇注的铸造工艺特点，建立了γ－TiAl增压涡轮凝固传热过程的数值模型，推导了离心压力下γ－TiAl金属间化合物的凝固收缩和补缩过程数学模型，模拟计算了γ－TiAl增压涡轮铸件的温度场和收缩缺陷，结果表明，模型能可靠计算γ－TiAl增压涡轮铸件凝固过程的温度分布和准确预测铸件的收缩缺陷，数值模拟结果与实验结果吻合良好，数值模拟结果证实了前期工作所提出的进一步减少及消除收缩缺陷的优化工艺措施的合理性。     

Research on the Control Strategy of Variable Nozzle Turbocharger for Natural Gas Engine

A variable nozzle turbocharger (VNT) was applied to a 2.2-liter L4 natural gas engine,and a VNT control system was designed to operate it.Based on VNT matching test results,a VNT control strategy was studied,in which VNT adjustment is carried out through pre-calibrated VNT handling rod position,combined with a closed-loop target boost pressure feedback using proportional-integral-derivative(PID) algorithm.Experimental results showed that the VNT control system presented in this thesis can lead to optimized ...     

Optimization of Waste Gate Drive Circuit of Two-Stage Turbocharging System

A two stage turbocharging control system was proposed, in which the pressure regulator valve with a close-loop pressure adjusting function instead of a high speed on-off solenoid valve, is used as a driving mechanism of waste gate. A digital-analog (DA)conversion circuit based on pulse width modulation (PWM) generates one analog voltage signal required by the pressure regulating valve control. The principle of the DA conversion circuit was analyzed, meanwhile, the performance of the conversion circuit was improved by adopting a speed-up capacitor, which helps to increase the stability and responsiveness of the control voltage generated by the conversion circuit; the structure parameters of the circuit was optimized by simulation. After the optimization, the ripple wave of circuit output voltage was kept within 16.mV under the 12.bit conversion accuracy, the conversion time of the circuit could be reduced to 4.ms. The engine bench test show that the turbocharging boost pressure control system which adopted the circuit had a rather good stable control accuracy(the steady state within 0.8%) and dynamic response(the regulation time is less than 4.s).     

Influence of Structural Parameters of Turbocharger Floating Bearing on Its Dynamic Characteristic Coefficients

The structure parameters in an actual industrial production have a great influence on the coefficient of supercharger floating bearing dynamic characteristics,but there has been little systematic study so far. In this paper, the influence of structural parameters of the turbocharger floating bearing on its dynamic characteristic coefficientsis systematically investigated based on the theories of hydrodynamic lubrication and tribology. The influence of clearance ratio on eccentricity and the influence of internal to external radius ratios, and Sommerfeld number were analyzed.A new formula of responding characteristics of the oil film force caused by the displacement or velocity disturbance was deduced near an equilibrium in the steady state. Applying the newly developed formula, the dynamic characteristic was studied for floating bearings. Regularity for change of oil film stiffness and damping was analyzed with the structural parameters of floating bearing such as radius ratios and eccentricity.It has been found that the clearance ratio increases with eccentricity when the radius ratio is unchanged.The eccentricity decreases with the internal to external radius ratio of floating rings when the clearance ratio is constant.The absolute value of total principal stiffness and total main damping decrease with the clearance ratio and radius ratio of floating rings when the total cross damping is stable. The results and findings in this paper can contribute to nonlinear dynamics designs of turbocharger rotor-bearing systems.     

涡轮增压器叶轮低压铸造工艺设计及优化

采用UG NX8.0对某涡轮增压器叶轮的三维立体图进行有限元网格划分,应用ProCAST对铝合金叶轮的低压铸造充型过程和凝固过程进行数值模拟,利用VisualCAST对产生的缺陷进行可视化的对比,分析浇注温度、模具温度及压力-时间参数对铝液充型状态和凝固顺序的影响,并获得合适的低压铸造工艺参数。对试铸样品进行检测,结果表明:利用ProCAST可对叶轮的低压铸造工艺进行定量优化。     

Design and study on variable nozzle mixed-flow turbocharger

A spatial motion mechanism was designed which could make all the nozzle vanes rotate a- round the center of ball with the same radius synchronously to realize control of the variable nozzle mixed-flow turbocharger （VN-MT）. The back and abdomen of the nozzle vane was designed as arc- shaped. A variable nozzle ring perfectly combined with the mixed-flow turbine was made available. The turbine geometric model of VN-MT was established through the computational fluid dynamics （CFD）. Compared with nozzleless mixed-flow turbine, the flow range of variable nozzle mixed-flow turbine was broadened tremendously while the peak turbine efficiency point was lower slightly. Flow field analysis in turbine stage showed that the energy was larger and the blade load of rotor was lower than loss of the VN-MT under designed condition the nozzleless mixed-flow turbocharger.     

Experimental study on the effects of HP and LP EGR on thermal efficiency and emissions of a two-stage turbocharged diesel engine

An experimental study was performed to compare the effects of high- and low-pressure exhaust gas recirculation loops (HP and LP EGR loops) on thermal efficiency and emissions of a diesel engine. Tests were conducted on a 12-L six-cylinder turbocharged diesel engine under various operating conditions. We found that at a low speed of 1100 r/min, 1 MPa BMEP, the LP EGR loop could achieve higher brake thermal efficiency and lower emissions than the HP EGR. This is because the lower enthalpy available at the turbine inlet of the HP EGR loop increased the fuel/oxygen equivalence ratio. For the HP EGR, the gross indicated thermal efficiency was reduced by 1%, but pumping losses were only reduced by 0.5%, compared to the LP EGR loop. At a higher speed of 1600 r/min, 1 MPa BMEP, the HP EGR loop attained a higher brake thermal efficiency and lower emissions because of the relatively sufficient flow through the turbocharger. For the HP EGR loop, the gross indicated thermal efficiency was only reduced by 0.5% and pumping losses were reduced by 1.5%, compared to the LP EGR loop. Lower fuel consumption and a longer ignition delay made the distribution of fuel/oxygen equivalence ratio more homogeneous, leading to lower emissions. Our data also showed that at the high speed of 1600 r/min, 0.55 MPa BMEP, the brake thermal efficiency of the HP EGR loop first increased, then decreased as the EGR rate increased. Therefore, under all conditions, a reasonable match of both EGR loops could achieve a good balance between fuel consumption and emissions of NO _x and soot.     

Method for evaluating the reliability of compressor impeller of turbocharger for vehicle application in plateau area

As turbocharging diesel engines for vehicle application are applied in plateau area, the environmental adaptability of engines has drawn more attention. For the environmental adaptability problem of turbocharging diesel engines for vehicle application, the present studies almost focus on the optimization of performance match between turbocharger and engine, and the reliability problem of turbocharger is almost ignored. The reliability problem of compressor impeller of turbocharger for vehicle application when diesel engines operate in plateau area is studied. Firstly, the rule that the rotational speed of turbocharger changes with the altitude height is presented, and the potential failure modes of compressor impeller are analyzed. Then, the failure behavior models of compressor impeller are built, and the reliability models of compressor impeller operating in plateau area are developed. Finally, the rule that the reliability of compressor impeller changes with the altitude height is studied, the measurements for improving the reliability of the compressor impellers of turbocharger operating in plateau area are given. The results indicate that when the operating speed of diesel engine is certain, the rotational speed of turbocharger increases with the increase of altitude height, and the failure risk of compressor impeller with the failure modes of hub fatigue and blade resonance increases. The reliability of compressor impeller decreases with the increase of altitude height, and it also decreases as the increase of number of the mission profile cycle of engine. The method proposed can not only be used to evaluating the reliability of compressor impeller when diesel engines operate in plateau area but also be applied to direct the structural optimization of compressor impeller.     

矿用车辆涡轮增压器结构研究

利用三维CAD软件UG建立了带冷却水套的涡轮增压器涡轮壳的几何模型。利用FLUENT对带水套的涡轮壳和不带水套的涡轮壳的温度场进行了数值模拟计算。结果表明结构改进后的涡轮增压器表面温度得到较大幅度的降低,达到了矿用车辆用涡轮增压器表面温度小于150℃的要求,可以应用于矿用车辆。