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With considering the characteristics of keyhole plasma arc welding (K-PAW ),the resonant frequency between arc and molten pool was solved in the frequency range 15000 Hz to 72000 Hz by finite element m... 相似文献
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通过高频调制TIG焊电弧激发超声电弧,对MGH956合金进行TIG焊接,对比了在不同激励电流作用下焊缝的气孔数量和性能的变化,分析了超声电弧的作用机制.结果表明,与未施加超声电弧相比,在激励电流为5A或10 A时,焊缝气孔明显长大,但数量并没有减少,在激励电流提高到20A或30 A后,气孔数量急剧减少;超声电弧的引入,使焊接接头的抗拉强度得到提高,且在激励电流为20 A时,焊缝的抗拉强度达到最大为550 MPa,达到母材的76%,同时接头由完全的脆性断裂变成脆性-韧性混合断裂形式. 相似文献
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以Ti合金作为填加材料,以氮氩混合气作为离子气,对SiCp/6061Al基复合材料进行电弧超声等离子弧原位合金化焊接,研究了电弧超声对等离子弧焊接头组织和性能的影响.结果表明,在不加超声时,焊缝中新生AlN相呈细长条状,Al3Ti相粗大,TiC,TiN等新生增强颗粒分布不均匀;在加入超声后,焊缝组织细密,TiC,TiN,AlN等增强相呈细小颗粒状存在,数量增加,且分布均匀,Al3Ti相尺寸减小,数量减少,从而有效改善了焊接接头的组织和性能,使焊接接头抗拉强度最大值达到225MPa,比不加超声时提高了约7%. 相似文献
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通过高频调制TIG焊电弧激发超声,以自制焊料作为填充材料,在不同激励电流下对MGH956合金进行超声电弧原位合金化TIG焊接,研究了超声电弧对焊缝气孔分布、微观组织和接头性能的影响.结果表明:在激励电流为10A时,焊缝气孔尺寸明显变大,但数量减少,焊缝晶粒粗大;当激励电流提高到20A时,气孔数量急剧减少,焊缝晶粒细小均匀,颗粒状增强相弥散分布;激励电流增大到30A时,气孔进一步减少,但晶粒粗化.比较拉伸实验结果表明,激励电流为20A时,接头抗拉强度最高,为626MPa,达到了母材强度的87%,同时接头由沿晶脆性断裂变成韧-脆混合断裂形式. 相似文献
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为开发可控的电弧功率超声,选取熔化极和非熔化极气体保护电弧作为受激对象,设计了电弧以超声激励激,在电弧回路中分别施加高频连续交变信号和敲击式脉冲信号,成功地激发电弧超声发射,实现了使电弧集“产热与声发射”功能于一体的新型控制机理。根据电弧声发射波形分析了受激电弧对激励信号的线性和非线性频率响应特点,为进一步探索频率,幅度等参数实时可控的功能超声柔性控制方法奠定了基础。 相似文献
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Study on arc-ultrasonic TIG welding of titanium alloy 总被引:2,自引:0,他引:2
TCA alloy was welded by conventional TIG welding and arc-ultrasonic TIG welding respectively. The microstructure of joint was analyzed by means of optical-microscope, scanning electron microscope in order to study the relationship between the macro-properties of joint and the microstructure. The results show that the joints were all welded successfully by conventional TIG welding and arc-ultrasonic TIG welding. With the increment of ultrasonic frequency and activated voltage, the width of joint became narrow step by step. The microstructure became more and more fine and was inclined to equiaxed crystal. Moreover, the dendrite depredation was not observed obviously. The properties of welded joint were improved markedly compared with that of conventional TIG welding. 相似文献
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为减少MGH956合金熔焊焊缝内的气孔量,利用高频调制TIG电弧激发超声电弧作用于MGH956合金的焊接,通过对比不同激励频率对焊缝气孔及性能的影响,分析了电弧超声激励频率对焊缝气孔及性能的作用机制及影响规律.运用理论计算的方法对焊缝中气孔的运动进行数学分析,理论计算结果与试验结果相一致.控制激励电流在15 A的条件下,激励频率为30 kHz时,焊缝的气孔量最少,且焊接接头强度达到最高,为521 MPa,达到母材的72%.实现了焊接接头断裂方式由脆性断裂转化为韧-脆混合断裂方式. 相似文献