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板材在弯曲过程中存在的最突出的问题是弯曲回弹难以精确控制.弯曲卸载后产生的回弹,使弯曲件的形状和尺寸与模具工作部分的形状和尺寸不符.弯曲件的最后形状与整个变形过程有关,模具几何参数、材料性能参数等都会对回弹产生很大影响.在板材弯曲成形智能化控制系统中,准确确定实时识别和预测模型的输入、输出参数是弯曲智能化控制的成功与否以及回弹控制精度高低的关键.本文采用Ls-dyna软件,对U形件弯曲影响回弹的因素进行了分析,得出了影响回弹规律的主要因素.为U形件弯曲智能化控制神经网络参数识别及预测模型输入、输出参数的选择提供依据. 相似文献
3.
冲压板料回弹中的失稳研究 总被引:3,自引:1,他引:3
回弹是材料成型结束后的一个复杂的弹塑性变形过程 ,它直接影响到冲压件的尺寸精度。本文采用随动强化材料模型考虑了Bauschinger效应 ,指出回弹卸载中可能会出现局部失稳的现象 ,并应用有限元方法和能量原理 ,提出了回弹失稳的临界应力计算方法 ,对于提高回弹的计算精度、改善冲压件的产品质量有重要意义。 相似文献
4.
The influence of plastic deformation on the elastic properties that determine the magnitude of springback following forming
was investigated using dynamic modulus analysis. For this study, the elastic modulus of TRIP 700 steel was measured continuously
at 35 °C and a loading frequency of 1.0 Hz for 1000 min following deformation by cold rolling to varying levels up to 27%.
The elastic modulus increased at an exponentially decaying rate during these experiments and with a magnitude that increased
with pre-strain. These observations are consistent with the hypothesis that deformation creates microstructural defects that
contribute compliance when the stress state changes and that these defects are removed by annealing at this low temperature.
This article was presented at Materials Science & Technology 2006, Innovations in Metal Forming symposium held in Cincinnati,
OH, October 15-19, 2006. 相似文献
5.
以V型件弯曲和回弹过程为分析研究对象,通过对V型件弯曲及回弹过程的有限元数值模拟,分析获得了成形参数对V型件弯曲回弹的影响规律。结果表明:回弹角随弯曲角及材料的硬化系数的增大而增大,随材料的变形程度及硬化指数的增大而减小。 相似文献
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Gang Liu Zhongqin Lin Youxia Bao J. Cao 《Journal of Materials Engineering and Performance》2002,11(1):64-70
Springback is the main concern in U-shaped part forming, which would adversely affect desired part geometries. The use of
variable blankholder force in the forming process is one effective method to reduce springback. However, there has not been
a systematic way to determine the blankholder force trajectory. In this article, a methodology of obtaining this blankholder
force trajectory in forming a U-shaped part that considers the wrinkling limit and fracture limit in the forming process was
proposed. The method was validated numerically by using the Finite Element Method to simulate the benchmark of a 2-D draw
bending problem in NUMISHEET’93. With the calculated blankholder force trajectory, higher forming quality was obtained and
compared with constant blankholder force cases. Springback was kept at a minimum while avoiding cracking. 相似文献
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In order to enhance the dimension precision of bent part, advanced bending technologies is requested recently. Rotary stretch bending(RSB) is a suitable technology to realize high precision of bent part. The effect of processing parameters, namely the side pressure and the stretching force, on the dimension precision of aluminium profile RSB part was studied by finite element method. The numerical simulation of the U-shaped aluminium profile RSB was carried out, and the validity of the simulation was checked. Parametric analysis shows that the section distortion of the U-shaped profile LY 12M bent part decreases with the increasing of the side pressure, whereas the springback of curvature increases, and that both of the section distortion and the springback of curvature decrease with the increasing of the stretching force, moreover, the uniformity of curvature of the bent part is clearly enhanced with the increasing of the stretching force. The results above prove that RSB technology can better improve the dimension precision of aluminium profile bent part. 相似文献
10.
板料弯曲回弹的有限元模拟影响因素研究 总被引:3,自引:1,他引:3
阐述了板料成形数值模拟中回弹问题的研究历史和发展现状,分析了塑性弯曲加工中工件发生弯曲回弹的原因、特点及有限元模拟过程的影响因素,总结了回弹模拟的算法,从成形过程模拟和回弹计算两方面系统分析了影响回弹模拟准确性和收敛性的主要因素及改进方向,讨论了模具设计中回弹的补偿算法 ,并提出了当前控制回弹的基本方法 相似文献